Career Development through Discreet Simulation Modeling - 19009

Abstract

The cleanup mission of the Department of Energy (DOE) Office of River Protection (ORP) at the Hanford Site is to immobilize 212,000 m3 (56 million gallons) of nuclear waste, currently stored in 177 underground tanks, at the Waste Treatment and Immobilization Plant (WTP) and associated supplemental treatment facilities. Waste transfers to and from the WTP utilize the intricate Hanford Waste Feed Delivery (WFD) system, a network composed of: double-shell tanks (DSTs), single shell tanks (SSTs), the effluent treatment facility (ETF), a large number of pumps, valves, and leak detectors, and thousands of feet of underground transfer lines. This equipment must be prepared to safely and reliably transfer waste to the WTP. This study used discrete event simulation modeling to explore the behavior of the waste transfer system to identify areas of improvement. Two models and their subsequent results are presented: the Effluent Treatment Facility and the next-to-be-retrieved single-shell tanks (A/AX Farms). This study focused on identifying throughput bottlenecks, operational constraints, choke-point analysis, and redundancy in equipment, process design, and operational strategy. Analysis performed on the ETF OR Model indicated that the existing facility operation strategy will not result in a sufficient throughput to prevent WTP melter idling. Furthermore, in the absence of equipment failures, the facility was still shown to be unable to reach the required throughput to prevent melter idling. It is concluded that ETF system maintenance events are currently the main bottlenecks in the ETF facility. Analysis performed on the SST (A/AX) OR model indicate that the main drivers of the retrieval schedule are the hard retrieval start dates for each SST tank. In addition, it was concluded that operating the ventilation trains in parallel results in 15 times less retrieval interruptions and shortens the retrieval durations. (authors)