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DOE OSTI · 2573217

HPC for optimizing process parameters to control material evolution in seamless induction hardening of wind turbine main shaft bearings

Radhakrishnan, Balasubramaniam [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000226726235)·Gorti, Sarma [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000231626183)·Bedekar, Vikram M. [Timken Company, North Canton, OH (United States)]·Rothleutner, Lee M. [Timken Company, North Canton, OH (United States)]
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Abstract

Work proposed in this project focused on understanding the effect of martensitic transformation in the steel on the potential for cracking during seamless induction hardening (SIH) as a function of process conditions to allow the process to optimally scale up. Large-scale, three-dimensional phase-field simulations of martensitic transformation were performed using MEUMAPPS-SS (Microstructure Evolution Using Massively Parallel Phase-field Simulations – Solid State) code developed at Oak Ridge National Laboratory. The simulations were guided by location-specific thermal history generated by experimental measurements of time-temperature history generated at The Timken Company. The simulations were able to capture the morphological evolution of the martensite variants in an Fe-1.0C-1.5Cr steel based on the Nishiyama-Wasserman (NW) orientation relationship. The simulations were also able to quantify the stress-state at the interface between impinging martensite variants. The simulations indicated that the magnitude of the various stress and strain components were dependent on the sizes of the impinging plates with a reduction in these quantities with reduced plate size in agreement with experimental findings. The results obtained from the simulations will be used to guide the optimization of the alloy thermal conditions to eliminate quench cracking during SIH of bearing steels.

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Radhakrishnan, Balasubramaniam [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000226726235), Gorti, Sarma [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000231626183), Bedekar, Vikram M. [Timken Company, North Canton, OH (United States)], Rothleutner, Lee M. [Timken Company, North Canton, OH (United States)]. 2025-04-01. HPC for optimizing process parameters to control material evolution in seamless induction hardening of wind turbine main shaft bearings. https://doi.org/10.2172/2573217

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