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DOE OSTI · 3020286

Cracking the code of multi-layer films to promote circularity in single-use plastic packaging

Quinn, Ethan C. [Colorado State Univ., Fort Collins, CO (United States); National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)] (ORCID:000000029609806X)·Hamernik, Levi J. [National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)]·Law, Jeffrey N. [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000328281273)·Clarke, Ryan W. [Hexion Inc., Columbus, OH (United States)]·Milrod, Maya [Northwestern Univ., Evanston, IL (United States)] (ORCID:0000000261187476)·Kozarekar, Shivani [Northwestern Univ., Evanston, IL (United States)]·Mick, Rebecca M. [Association of Plastic Recyclers (APR), Washington, DC (United States)]·Sobkowicz, Margaret J. [Univ. of Massachusetts, Lowell, MA (United States)]·Broadbelt, Linda J. [Northwestern Univ., Evanston, IL (United States)]·Knott, Brandon C. [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000334143897)·Knauer, Katrina M. [National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)] (ORCID:0000000201257532)
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Abstract

Multi-layer film packaging (MLF) revolutionized food preservation by combining diverse material layers to optimize barrier properties, mechanical strength, and shelf-life. These materials are essential for transporting perishables across various climates and allow for access to fresh goods in “food deserts”, but they pose significant recycling challenges due to their structural complexity. This perspective examines key structure-property relationships governing barrier performance and highlights innovations in material design. We explore how machine learning can predict performance metrics and propose recyclable alternatives, integrating data-driven approaches with material science insights. By challenging the status quo of MLF design, we advocate for circularity in food packaging, inspiring innovation at the intersection of sustainability, material science, and artificial intelligence.

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36 MATERIALS SCIENCE97 MATHEMATICS AND COMPUTINGbarrier performancemachine learningmulti-layer film packaging (MLF)

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Quinn, Ethan C. [Colorado State Univ., Fort Collins, CO (United States); National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)] (ORCID:000000029609806X), Hamernik, Levi J. [National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)], Law, Jeffrey N. [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000328281273), Clarke, Ryan W. [Hexion Inc., Columbus, OH (United States)], Milrod, Maya [Northwestern Univ., Evanston, IL (United States)] (ORCID:0000000261187476), Kozarekar, Shivani [Northwestern Univ., Evanston, IL (United States)], Mick, Rebecca M. [Association of Plastic Recyclers (APR), Washington, DC (United States)], Sobkowicz, Margaret J. [Univ. of Massachusetts, Lowell, MA (United States)], Broadbelt, Linda J. [Northwestern Univ., Evanston, IL (United States)], Knott, Brandon C. [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000334143897), Knauer, Katrina M. [National Laboratory of the Rockies (NLR), Golden, CO (United States); BOTTLE Consortium, Golden, CO (United States)] (ORCID:0000000201257532). 2026-02-03. Cracking the code of multi-layer films to promote circularity in single-use plastic packaging. https://doi.org/10.1038/s41467-026-68936-w

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