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DOE OSTI · 3365194

Revealing multiscale competing processes in the solid-state synthesis of single-crystalline layered oxide positive electrodes

Abstract

Solid-state synthesis involves a web of coupled chemical reactions and physical changes that unfold across multiple scales. Efforts to fine-tune its parameters have historically followed heuristic, trial-driven workflows that demand significant time and resources. In this study, we aimed to open this black box by employing multiscale in situ synchrotron imaging and diffraction. Using LiNi 0.5 Mn 0.3 Co 0.2 O 2 battery positive electrode material as a model system and Ba-based sintering aids, we reveal dopant segregation, intergranular mass transport, and porosity evolution as key drivers of single-crystalline particle formation. Notably, we uncovered a dynamic competition between particle-level grain coalescence and atomic-scale cation disordering, both of which are thermally activated yet have opposing impacts on battery performance. These findings highlight the coupled, multiscale nature of structure development and offer a mechanistic basis for optimizing the solid-state synthesis process. This framework provides a path toward more controlled, efficient, and scalable production of high-performance battery positive electrode materials.

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BibTeXRIS

Xue, Zhichen [SLAC National Accelerator Laboratory (SLAC), Menlo Park, CA (United States). Stanford Synchrotron Radiation Lightsource (SSRL)] (ORCID:0000000315111777), Sun, Tianxiao [Univ. of Texas, Austin, TX (United States)] (ORCID:0000000219873915), Oruganti, Sreevishnu [Univ. of Illinois at Urbana-Champaign, IL (United States); Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States). Advanced Light Source (ALS)], Huang, Xiaojing [Brookhaven National Laboratory (BNL), Upton, NY (United States). National Synchrotron Light Source II (NSLS-II)] (ORCID:0000000160345893), Parkinson, Dilworth Y. [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States). Advanced Light Source (ALS)] (ORCID:0000000218170716), Chu, Yong S. [Brookhaven National Laboratory (BNL), Upton, NY (United States). National Synchrotron Light Source II (NSLS-II)], Pianetta, Piero [SLAC National Accelerator Laboratory (SLAC), Menlo Park, CA (United States). Stanford Synchrotron Radiation Lightsource (SSRL)] (ORCID:0000000248346014), Ge, Mingyuan [Brookhaven National Laboratory (BNL), Upton, NY (United States). National Synchrotron Light Source II (NSLS-II)] (ORCID:0000000156827443), Liu, Yijin [Univ. of Texas, Austin, TX (United States)] (ORCID:0000000284172488). 2026-03-15. Revealing multiscale competing processes in the solid-state synthesis of single-crystalline layered oxide positive electrodes. https://doi.org/10.1038/s41467-026-70607-9

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36 MATERIALS SCIENCE↗