DOE OSTI · 3376984
Cross-domain digital twin architecture for predictive maintenance via machine learning and Large Language Models
Abstract
This research introduces a comprehensive framework for creating and deploying a digital twin platform for continuous monitoring and predictive maintenance within industrial settings. Through utilizing advanced technologies, including Unreal Engine 5, Unity 3D, the Message Queue Telemetry Transport protocol, Random Forest machine learning algorithms, and Large Language Models (LLMs), we establish a platform that digitally reproduces physical equipment and translates digital controls into real-world actions. This facilitates preventive maintenance approaches and improves operational effectiveness. The digital twin platform gathers sensor data from operational equipment, analyzes it using machine learning, and delivers practical insights to prevent potential malfunctions and enhance equipment performance. Furthermore, the incorporation of a web portal enables efficient monitoring and access to historical data, educational materials, and equipment status information. Preliminary findings indicate that digital twins can transform industrial equipment management and maintenance methodologies.
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Williams, John [University of Tennessee, Knoxville, TN (United States)] (ORCID:000900058169209X), Jones, Gerald [University of Tennessee, Knoxville, TN (United States)] (ORCID:0000000165263184), Berg, Tom [University of Tennessee, Knoxville, TN (United States)] (ORCID:0000000161587739), Birt, Luke [Y-12 Security Complex, Oak Ridge, TN (United States)] (ORCID:0009000966454156), Stowe, Ashley [University of Tennessee, Knoxville, TN (United States); Y-12 Security Complex, Oak Ridge, TN (United States); Oak Ridge Enhanced Technology and Training Center (ORETTC), TN (United States)] (ORCID:0000000165263184), Li, Xueping [University of Tennessee, Knoxville, TN (United States)] (ORCID:0000000319900159). 2026-05-01. Cross-domain digital twin architecture for predictive maintenance via machine learning and Large Language Models. https://doi.org/10.1016/j.cie.2026.111914
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