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DOE OSTI · 3377996

Thermal property characterization of phase change materials in building applications: A systematic review of fundamentals, recent progress, and future directions

Abstract

Phase change materials (PCMs) can reduce building peak loads and enable demand-responsive thermal energy storage (TES), but their deployment depends on reliable measurement and interpretation of thermal properties across laboratory, intermediate, and application scales. Here, this review systematically examines characterization methods, testing protocols, and recent advances for neat PCMs and PCM composites, emphasizing thermal conductivity, enthalpy-related properties (phase change temperature, latent heat, specific heat), and cycling stability. For thermal conductivity, we compare steady-state and transient techniques and note limitations when phase transition and contact resistance affect measurements. For enthalpy–temperature characterization, we discuss differential scanning calorimetry together with intermediate- and bulk-scale methods, including T-history, heat flow meter testing, and three-layer calorimetry (3LC), to generate application-relevant enthalpy–temperature profiles. Cycling stability is organized into four experimental families: thermoelectric–air, fully thermoelectric, water-bath, and in situ chamber approaches, with attention to separating reversible supercooling from true degradation such as phase segregation. We highlight emerging noncontact diagnostics, including infrared thermography and embedded sensing, for spatially resolved validation and multiscale interpretation. Finally, we review the growing use of AI and machine learning for property prediction, inverse characterization from experimental signals, and real-time state estimation in building-integrated TES. Key needs include harmonized protocols, interlaboratory benchmarking, uncertainty reporting, and metadata-rich datasets to accelerate reproducible PCM qualification for grid-flexible buildings.

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Shen, Zhenglai [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)], Rendall, Joe [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000208675710), Tamraparni, Achutha [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000299658544), Kumar, Navin [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)], Hun, Diana E. [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000164746002), Gluesenkamp, Kyle [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000200538789), Shrestha, Som [Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)] (ORCID:0000000183993797). 2026-10-15. Thermal property characterization of phase change materials in building applications: A systematic review of fundamentals, recent progress, and future directions. https://doi.org/10.1016/j.est.2026.123285

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