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Effect of Oxidizing Impurities on the Corrosion Behavior of Structural Alloys Exposed to MgCl 2 Molten Salt Vapor

Pennell, Samuel [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000315966206)·Pokharel, Kritee [National Laboratory of the Rockies (NLR), Golden, CO (United States)]·Foster, Kyle [National Laboratory of the Rockies (NLR), Golden, CO (United States)]·Vidal, Judith [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000205913250)·Rippy, Kerry [National Laboratory of the Rockies (NLR), Golden, CO (United States)]
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Abstract

The corrosion behavior of structural alloys SS304 and IN617 when exposed to vapors of MgCl 2 molten salt at 764 °C for 100 h in an argon atmosphere was investigated as a function of the level of oxidizing impurities (e.g., NaOH) present in the salt. Increasing the concentration of oxidizing impurities in the salt caused an increase in corrosion in both structural alloys, as measured by Cr depletion layers. A poorly adhered oxide scale layer containing Mg, Al, and Cr was observed on the surface of the metals, and local attack was observed as well. The Ni-based IN617 showed lower Cr depletion and less scale formation than the Fe-based SS304. These results demonstrate that oxidizing impurities in the molten salt will impact the vapor phase corrosion for structural members exposed to the molten salt headspace. This finding is highly relevant for understanding the effects of the vapor phase in molten salt applications, including molten salt thermal energy storage, molten salt nuclear reactors, and molten salt electrochemistry.

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25 ENERGY STORAGE36 MATERIALS SCIENCEcorrosionmetallurgymolten saltsthermal energy storage

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Pennell, Samuel [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000315966206), Pokharel, Kritee [National Laboratory of the Rockies (NLR), Golden, CO (United States)], Foster, Kyle [National Laboratory of the Rockies (NLR), Golden, CO (United States)], Vidal, Judith [National Laboratory of the Rockies (NLR), Golden, CO (United States)] (ORCID:0000000205913250), Rippy, Kerry [National Laboratory of the Rockies (NLR), Golden, CO (United States)]. 2026-07-06. Effect of Oxidizing Impurities on the Corrosion Behavior of Structural Alloys Exposed to MgCl 2 Molten Salt Vapor. https://doi.org/10.1007/s11085-026-10433-y

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