Selection of space shuttle thermal protection systems
Reradiative and high temperature insulative space shuttle thermal protection systems with actively cooled, passively cooled and uncooled substructures
Anthony, F. M.↗
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Results for “Active cooling”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Solar-energy absorber: Active infrared (IR) trap
Efficiency of solar-energy absorbers may be improved to 95% by actively cooling their intermediate glass plates. This approach may be of interest to manufacturers of solar absorbers and to engineers and scientists developing new sources of energy.
Brantley, L. W., Jr.↗
Fundamentals of spacecraft thermal design.
The papers deal with and are grouped according to four major issues. These are: surface radiation properties, including synthesis and measurement, space flight effect, and contamination effects; thermal analysis, including reentry vehicle analysis, radiant heat transfer between surfaces, and thermal contact conductance of surfaces; heat pipes, including possible applications, operating characteristics, and design, fabrication and testing of heat pipes; and thermal design, including radiative, ablative, and active cooling thermal protection of the leading edge of a space-shuttle wing, and space station environmental thermal control. Individual items were previously announced in issues 06 and 11, 1971.
Lucas, J. W.↗
Key technology for airbreathing hypersonic aircraft.
This paper reviews recent progress in the key hypersonic technologies, which has been good despite a relatively low priority. Successful hypersonic research engine tests have been made. Active cooling system analyses have shown potential for weight savings, alleviation of structural design problems, and long airframe life. Maturing computerized flow field theories permit optimizing engine-airframe performance. Adequate progress in the future requires an expanded technology program emphasizing hydrogen usage. A hydrogen fueled hypersonic research airplane is essential, providing critical flight data and operational experience.
Nagel, A. L.↗
Design and evaluation of thin metal surface insulation for hypersonic flight
An all-metal insulation was studied as a thermal protection system for hypersonic vehicles. Key program goals included fabricating the insulation in thin packages which are optimized for high temperature insulation of an actively cooled aluminum structure, and the use of state-of-the-art alloys. The insulation was fabricated from 300 series stainless steel in thicknesses of 0.8 to 12 mm. The outer, 0.127 mm thick, skin was textured to accommodate thermal expansion and oxidized to increase emittance. The thin insulating package was achieved using an insulation concept consisting of foil radiation shields spaced within the package, and conical foil supports to carry loads from the skin and maintain package dimensions. Samples of the metal-insulation were tested to evaluate thermal insulation capability, rain and sand erosion resistance, high temperature oxidation resistance, applied load capability, and high temperature emittance.
Miller, R. C.↗
Report of the Terrestrial Bodies Science Working Group. Volume 2: Mercury
The objectives and rationale for scientific investigation of Mercury are explored. Knowledge already obtained by astronomical observations and Mariner 10 spacecraft is reviewed and measurements required for the principal scientific goals are described. The use of low thrust propulsion systems is recommended so that maximum scientific return may be achieved and the reconnaissance phase of Mercury exploration may be completed in a single mission. Accelerated development is recommended on solar electric propulsion, solar sails, passive and active cooling mechanisms, and single rough landers.
Albee, A. L.↗
Hypersonic transport technology
The possibility of developing a hypersonic commercial transport (HST) for the early 21st century is explored in terms of potential performance characteristics and recent advances in propulsion and structures technology. Range-gross weight characteristics indicate that a 200 passenger, Mach 6 aircraft with a range of 9200 km (5000 n.mi.) would have a gross take-off weight not too different from that of current wide-body subsonic transports. The low cruise sonic boom overpressures generated by the HST opens the possibility of supersonic overland flight which, if permitted, would greatly increase the attractiveness of this type of aircraft. Recent advances in hypersonic propulsion systems and long-lived hypersonic aircraft structure are also discussed. The airframe-integrated scramjet and the actively-cooled airframe structure are identified as the most promising candidates for the HST and current approaches are described in some detail.
Kirkham, F. S.↗
Development of a prototype regenerable carbon dioxide absorber for portable life support systems
The design and development of a prototype carbon dioxide absorber using potassium carbonate (K2CO3) is described. Absorbers are constructed of thin, porous sheets of supported K2CO3 that are spirally wound to form a cylindrical reactor. Axial gas passages are formed between the porous sheets by corrugated screen material. Carbon dioxide and water in an enclosed life support system atmosphere react with potassium carbonate to form potassium bicarbonate. The potassium carbonate is regenerated by heating the potassium bicarbonate to 150 C at ambient pressure. The extravehicular mission design conditions are for one man for 8 h. Results are shown for a subunit test module investigating the effects of heat release, length-to-diameter ratio, and active cooling upon performance. The most important effect upon carbon dioxide removal is the temperature of the potassium carbonate.
Onischak, M.↗
Toward scramjet aircraft
The possibility for civil, military, and remotely-piloted aviation above Mach 5 is discussed with reference to the scramjet. Actively cooled aircraft structures of low weight are described, together with jet nozzle design and combustion parameters. The scramjet is seen as operating alone or in tandem with ramjet propulsion, which would power an aircraft up to scramjet speeds. Attention is given to the specific impulse of the scramjet engine, with hydrogen as the primary fuel. Applications include: advanced reconnaissance and interceptor aircraft, strategic cruise (both aircraft and missiles), highly-maneuverable interceptor missiles, transports, aircraft-type launch vehicles, first stages for Space Shuttle launching craft, and single-stage-to-orbit vehicles. Research has focused on increasing the propulsion power of the scramjet engine, while reducing drag on the accompanying airframe.
Jones, R. A.↗
Theory of deposition of condensible impurities on surfaces immersed in combustion gases
The components resulting from the deposition of inorganic salts (e.g., Na2S04) and oxides present in the combustion products from gas turbine engines were investigated. Emphasis was placed on the effects of multicomponent vapor transport, thermophoretic transport of vapor and small particles to actively cooled surfaces, variable fluid properties within mass transfer boundary layers, and free stream turbulence.
Rosner, D. E.↗
Evaluation of finite element formulations for transient conduction forced-convection analysis
Conventional versus upwind convective finite elements, and lumped versus consistent formulations for practical conduction/forced convection analysis are evaluated on the basis of numerical studies, with finite element and finite difference lumped-parameter temperatures compared to closed-form analytical solutions for convection problems. Attention is given to two practical combined conduction and forced convection applications, stressing that the finite element method, showing superior accuracy, is competitive with the finite difference lumped-parameter method. Also considered are the computational time savings offered by the zero capacitance nodes procedure and comparative finite element and finite difference lumped-parameter computer times. The present study has reference to the design of actively cooled engine and airframe structures for hypersonic flight.
Thornton, E. A.↗
Ceramic and coating applications in the hostile environment of a high temperature hypersonic wind tunnel
A Mach 7, blowdown wind tunnel was used to investigate aerothermal structural phenomena on large to full scale high speed vehicle components. The high energy test medium, which provided a true temperature simulation of hypersonic flow at 24 to 40 km altitude, was generated by the combustion of methane with air at high pressures. Since the wind tunnel, as well as the models, must be protected from thermally induced damage, ceramics and coatings were used extensively. Coatings were used both to protect various wind tunnel components and to improve the quality of the test stream. Planned modifications for the wind tunnel included more extensive use of ceramics in order to minimize the number of active cooling systems and thus minimize the inherent operational unreliability and cost that accompanies such systems. Use of nonintrusive data acquisition techniques, such as infrared radiometry, allowed more widespread use of ceramics for models to be tested in high energy wind tunnels.
Puster, R. L.↗
Design of a 35-kilowatt bipolar nickel-hydrogen battery for low Earth orbit application
The needs of multikilowatt storage for low Earth orbit applications are featured. The modular concept, with projected energy densities of 20-24 W-hr/lb and 700-900 W-hr/ft3, has significant improvements over state of the art capabilities. Other design features are; active cooling, a new scheme for H2-O2 recombination, and pore size engineering of all cell components.
Cataldo, R. L.↗
Finite element analyses of plane thermal entry-length flows
It is pointed out that the design of actively cooled engine and airframe structures for hypersonic flight requires strong interaction between fluid, thermal, and structural analyses. Research programs are being conducted to develop an integrated thermal-structural analysis capability based upon the finite element method. In connection with these programs, a finite element engineering approach has been developed based upon a number of assumptions customarily used in practical heat transfer analysis. An evaluation is conducted of the finite element engineering approach for entry-length flows. The evaluation makes use of an analysis of plane thermal entry-length flows by a finite element approach utilizing mean fluid temperatures with a convection coefficient. Another analysis is based on a finite element continuum approach, taking into account the rigorous momentum, mass, and energy equations of viscous, incompressible flow. The engineering approach was found to give excellent agreement with the rigorous continuum approach for Peclet number values not less than 100.
Thornton, E. A.↗
System level electrochemical principles
The traditional electrochemical storage concepts are difficult to translate into high power, high voltage multikilowatt storage systems. The increased use of electronics, and the use of electrochemical couples that minimize the difficulties associated with the corrective measures to reduce the cell to cell capacity dispersion were adopted by battery technology. Actively cooled bipolar concepts are described which represent some attractive alternative system concepts. They are projected to have higher energy densities lower volumes than current concepts. They should be easier to scale from one capacity to another and have a closer cell to cell capacity balance. These newer storage system concepts are easier to manage since they are designed to be a fully integrated battery. These ideas are referred to as system level electrochemistry. The hydrogen-oxygen regenerative fuel cells (RFC) is probably the best example of the integrated use of these principles.
Thaller, L. H.↗
Design principles for nickel hydrogen cells and batteries
Nickel hydrogen cells, and more recently, bipolar batteries have been built by a variety of organizations. The design principles that have been used by the technology group at the Lewis Research Center draw upon their extensive background in separator technology, alkaline fuel cell technology, and several alkaline cell technology areas. These design principles have been incorporated into both the more contemporary individual pressure vessel (IPV) designs that were pioneered by other groups, as well as the more recent bipolar battery designs using active cooling that are being developed at LeRC and their contractors. These principles are rather straightforward applications of capillary force formalisms, coupled with the slowly developing data base resulting from careful post test analyses. The objective of this overall effort is directed towards the low Earth orbit (LEO) application where the cycle life requirements are much more severe than the geosynchronous orbit (GEO) application. Nickel hydrogen cells have already been successfully flown in an increasing number of GEO missions.
Thaller, L. H.↗
Bipolar nickel-hydrogen battery design
The initial design for the NASA-Lewis advanced nickel-hydrogen battery is discussed. Fabrication of two 10-cell boilerplate battery stacks will soon begin. The test batteries will undergo characterization testing and low Earth orbit life cycling. The design effectively deals with waste heat generated in the cell stack. Stack temperatures and temperature gradients are maintained to acceptable limits by utilizing the bipolar conduction plate as a heat path to the active cooling fluid panel external to the edge of the cell stack. The thermal design and mechanical design of the battery stack together maintain a materials balance within the cell. An electrolyte seal on each cell frame prohibits electrolyte bridging. An oxygen recombination site and electrolyte reservoir/separator design does not allow oxygen to leave the cell in which it was generated.
Koehler, C. W.↗
Design principles for nickel-hydrogen cells and batteries
Nickel-hydrogen cells and, more recently, bipolar batteries have been built by a variety of organizations. The design principles that have been used by the technology group at the NASA Lewis Research Center draw upon their extensive background in separator technology, alkaline fuel cell technology, and several alkaline cell technology areas. These design principles have been incorporated into both the more contemporary individual pressure vessel (IPV) designs that were pioneered by other groups, as well as the more recent bipolar battery designs using active cooling that are being developed at NASA Lewis Research Center and under contract. These principles are rather straightforward applications of capillary force formalisms, coupled with the slowly developing data base resulting from careful post test analyses. The objective of this overall effort is directed towards the low-Earth-orbit (LEO) application where the cycle life requirements are much more severe than the geosynchronous-orbit (GEO) application. A summary of the design principles employed is presented along with a discussion of the recommendations for component pore sizes and pore size distributions, as well as suggested materials of construction. These will be made based on our experience in these areas to show how these design principles have been translated into operating hardware.
Thaller, L. H.↗