Analysis of aerodynamic blade-loading-limit parameters for NACA 65-(C(sub zeta(sub o)) A(sub 10)) 10 compressor-blade sections at low speeds
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Savage, Melvyn↗
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NESTEM Probabilistic Analysis Used to Study Mistuned Bladed Disks and Blisks With Aerodynamic and Structural Coupling
This document summarizes the initial results from a research effort at the NASA Glenn Research Center on blisk and bladed disk mistuning, including both structural and aerodynamic coupling. The structural coupling model is based on the Fundamental Mistuning Model (FMM, developed by Feiner and Griffin). This effort extends the FMM technique to accept aerodynamic coupling coefficients from computational fluid dynamic codes. The model was applied to a representative modern front compressor stage. Flutter stability and forced response were determined with structural coupling only, with aerodynamic coupling only, and with both structural and aerodynamic coupling. Tuned, randomly mistuned, and near alternately mistuned rotors were considered.
Kielb, Robert E.↗
Impeller blade design method for centrifugal compressors
The design of a centrifugal impeller with blades that are aerodynamically efficient, easy to manufacture, and mechanically sound is discussed. The blade design method described here satisfies the first two criteria and with a judicious choice of certain variables will also satisfy stress considerations. The blade shape is generated by specifying surface velocity distributions and consists of straight-line elements that connect points at hub and shroud. The method may be used to design radially elemented and backward-swept blades. The background, a brief account of the theory, and a sample design are described.
Jansen, W.↗
Rotary-Wing Relevant Compressor Aero Research and Technology Development Activities at Glenn Research Center
Technical challenges of compressors for future rotorcraft engines are driven by engine-level and component-level requirements. Cycle analyses are used to highlight the engine-level challenges for 3000, 7500, and 12000 SHP-class engines, which include retention of performance and stability margin at low corrected flows, and matching compressor type, axial-flow or centrifugal, to the low corrected flows and high temperatures in the aft stages. At the component level: power-to-weight and efficiency requirements impel designs with lower inherent aerodynamic stability margin; and, optimum engine overall pressure ratios lead to small blade heights and the associated challenges of scale, particularly increased clearance-to-span ratios. The technical challenges associated with the aerodynamics of low corrected flows and stability management impel the compressor aero research and development efforts reviewed herein. These activities include development of simple models for clearance sensitivities to improve cycle calculations, full-annulus, unsteady Navier-Stokes simulations used to elucidate stall, its inception, and the physics of stall control by discrete tip-injection, development of an actuator-duct-based model for rapid simulation of nonaxisymmetric flow fields (e.g., due inlet circumferential distortion), advanced centrifugal compressor stage development and experimentation, and application of stall control in a T700 engine.
Welch, Gerard E.↗
Compressibility and Turbulence Effects Due to Airfoil Clocking in Axial Compressors
Axial compressors have inherently unsteady flow fields because of relative motion between rotor and stator airfoils. This relative motion leads to viscous and inviscid (potential) interactions between blade rows. As the number of stages increases in a turbomachine, the buildup of convected wakes can lead to progressively more complex wake/wake and wake/airfoil interactions. Variations in the relative circumferential positions of stators or rotors can change these interactions, leading to different unsteady forcing functions on airfoils and different compressor efficiencies. In addition, as the Mach number increases the interaction between blade rows is intensified due to potential effects. The current study uses an unsteady, two-dimensional Navier-Stokes approach to investigate the unsteady aerodynamics of stator clocking in a 1-1/2 stage compressor, typical of high-pressure compressors used in advanced commercial jet engines. The effects of turbulence are modeled with both algebraic and two-equation models. Results include surface pressures, efficiencies, boundary layer quantities and turbulence quantities. In addition, the growth of turbulence and the effects of compressibility on airfoil are discussed.
Dorney, Daniel J.↗
Multiple pure tone noise generated by fans at supersonic tip speeds
The existence of clusters of pure tones at integral multiples of shaft speed has been noted for supersonic-tip-speed operation of fans and compressors. A continuing program to explore this phenomenon, often called combination-tone noise, has been in effect for several years. This paper reviews the research program, which involves a wide range of engines, compressor rigs, and special apparatus. Elements of the aerodynamics of the blade-associated shock waves are outlined and causes of blade-to-blade shock inequalities, responsible for the multiple tones, are described.
Sofrin, T. G.↗
Development of a linear unsteady aerodynamic analysis for finite-deflection subsonic cascades
A linear unsteady potential flow analysis, which accounts for the effects of blade geometry and steady turning, is being developed to predict the aerodynamic response to blade vibrations in the fan, compressor or turbine stages of modern jet engines. In previous work numerical solutions were restricted to cascades of sharp-edged blades aligned with the mean flow. Under the present effort the solution procedure has been extended to treat blades with rounded or blunt edges. As part of this effort an analytical model-problem study has been conducted to clarify the behavior of first-order perturbation solutions in the vicinity of airfoil edges. Further, a numerical approximation using concepts from singular perturbation theory has been developed to resolve the unsteady boundary value problem for cascades of blunt leading-edged blades. Numerical results for NACA 0012 cascades, including detailed results in the vicinity of a blade leading edge, are presented and evaluated.
Verdon, J. M.↗
AGT100 turbomachinery
High-performance turbomachinery components have been designed and tested for the AGT100 automotive engine. The required wide range of operation coupled with the small component size, compact packaging, and low cost of production provide significant aerodynamic challenges. Aerodynamic design and development testing of the centrifugal compressor and two radial turbines are described. The compressor achieved design flow, pressure ratio, and surge margin on the initial build. Variable inlet guide vanes have proven effective in modulating flow capacity and in improving part-speed efficiency. With optimum use of the variable inlet guide vanes, the initial efficiency goals have been demonstrated in the critical idle-to-70% gasifier speed range. The gasifier turbine exceeded initial performance goals and demonstrated good performance over a wide range. The radial power turbine achieved 'developed' efficiency goals on the first build.
Tipton, D. L.↗
NASA ECI programs - Benefits to Pratt and Whitney engines
Proprietary research conducted under the NASA-sponsored Engine Component Improvement program is shown to have advanced the state of such component technologies as thermal barrier coatings, ceramic seal systems, advanced turbine clearance control, and JT9D engine fan design. In addition, the tests conducted have demonstrated the advantages of updated cooling, sealing and aerodynamic designs in the high pressure turbine and compressor of the JT8D engine. These technological advances are being transferred to such novel engine configurations as the PW2037 and NASA Energy Efficient Engine. Attention is given to the results of the thermal coating refinement tests of convectively cooled vanes, and to the development of a single shroud fan design applicable to the JT9D and next-generation engines.
Gaffin, W. O.↗
The JT8D and JT9D engine component improvement: Performance improvement program
The NASA sponsored Engine Component Improvement - Performance Improvement Program at Pratt & Whitney Aircraft advanced the state of the art of thermal barrier coatings and ceramic seal systems, demonstrated the practicality of an advanced turbine clearance control system and an advanced fan design in the JT9D engine, and demonstrated the advantages of modern cooling, sealing, and aerodynamic designs in the high pressure turbine and compressor of the JT8D engine. Several of these improvements are already in airline service in JT8D and JT9D engines, and others will enter service soon in advanced models of these engines. In addition, the technology advances are being transferred to completely new engine configurations, the PW2037 engine and the NASA sponsored Energy Efficient Engine.
Gaffin, W. O.↗
Computer program for analysis of split-Stirling-cycle cryogenic coolers
A computer program for predicting the detailed thermodynamic performance of split-Stirling-cycle refrigerators has been developed. The mathematical model includes the refrigerator cold head, free-displacer/regenerator, gas transfer line, and provision for modeling a mechanical or thermal compressor. To allow for dynamic processes (such as aerodynamic friction and heat transfer) temperature, pressure, and mass flow rate are varied by sub-dividing the refrigerator into an appropriate number of fluid and structural control volumes. Of special importance to modeling of cryogenic coolers is the inclusion of real gas properties, and allowance for variation of thermo-physical properties such as thermal conductivities, specific heats and viscosities, with temperature and/or pressure. The resulting model, therefore, comprehensively simulates the split-cycle cooler both spatially and temporally by reflecting the effects of dynamic processes and real material properties.
Brown, M. T.↗
Summary of NASA. Lewis Research Center validation efforts
NASA Lewis Research Center personnel presented a summary of LeRC validation experiments. The subjects discussed included: iced wing, linear transonic cascade, transition duct aerodynamics, transition duct heat transfer, low speed centrifugal compressor, turbomachinery blade row interactions, and three dimensional fluid mechanics.
Gaugler, Raymond E.↗
Detailed Simulations of a Three-Stage Supercritical Carbon Dioxide Axial Compressor with a Focus on the Shrouded Stator Cavities Flow
This paper describes the findings of detailed simulations performed to investigate the impact of seal teeth cavity leakage flow on the aerodynamic and thermal performance of a three-stage supercritical CO 2 axial compressor. The study compares a shrouded stator configuration (with cavities) to a cantilevered stator configuration (without cavities) to highlight their differences. High-fidelity computational fluid dynamics simulations were performed using non-linear harmonic (NLH) and mixing plane assumptions, considering various possible rotor/stator interface configurations for mixing plane calculations. The key performance parameters for each case were compared, and the best-performing configuration selected for further analysis. The individual stage performance parameters are also examined and compared between the cantilevered and shrouded configurations. It was observed that in the shrouded case, the leakage flow enters the cavity downstream of the stator trailing edge and gets entrained into the primary flow upstream of the stator, leading to boundary layer changes at the hub and degradation of stator and downstream rotor performance. Vortical flow structures were also observed in the stator wells, which tended to change the flow angles around the region, thereby affecting mixing and velocity distribution, resulting in a slight deterioration of compressor performance. Additionally, the study examines windage heating due to shear work from rotating walls, including the seal teeth surface. The amount of shear work done on the leakage flow and the corresponding rise in fluid temperature were quantified, tabulated, and further compared with a simple analytical model, showing good agreement between them and, hence, validating the numerical approach used.
42 ENGINEERING↗
Open-Source Conceptual Sizing Models for the Hyperloop Passenger Pod
Hyperloop is a new mode of transportation proposed as an alternative to California's high speed rail project, with the intended benefits of higher performance at lower overall costs. It consists of a passenger pod traveling through a tube under a light vacuum and suspended on air bearings. The pod travels up to transonic speeds resulting in a 35 minute travel time between the intended route from Los Angeles and San Francisco. Of the two variants outlined, the smaller system includes a 1.1 meter tall passenger capsule traveling through a 2.2 meter tube at 700 miles per hour. The passenger pod features water-based heat exchangers as well as an on-board compression system that reduces the aerodynamic drag as it moves through the tube. Although the original proposal looks very promising, it assumes that tube and pod dimensions are independently sizable without fully acknowledging the constraints of the compressor system on the pod geometry. This work focuses on the aerodynamic and thermodynamic interactions between the two largest systems; the tube and the pod. Using open-source toolsets, a new sizing method is developed based on one-dimensional thermodynamic relationships that accounts for the strong interactions between these sub-systems. These additional considerations require a tube nearly twice the size originally considered and limit the maximum pod travel speed to about 620 miles per hour. Although the results indicate that Hyperloop will need to be larger and slightly slower than originally intended, the estimated travel time only increases by approximately five minutes, so the overall performance is not dramatically affected. In addition, the proposed on-board heat exchanger is not an ideal solution to achieve reasonable equilibrium air temperatures within the tube. Removal of this subsystem represents a potential reduction in weight, energy requirements and complexity of the pod. In light of these finding, the core concept still remains a compelling possibility, although additional engineering and economic analyses are markedly necessary before a more complete design can be developed.
design analysis↗
Aerodynamic Heat-Power Engine Operating on a Closed Cycle
Hot-air engines with dynamic compressors and turbines offer new prospects of success through utilization of units of high efficiencies and through the employment of modern materials of great strength at high temperature. Particular consideration is given to an aerodynamic prime mover operating on a closed circuit and heated externally. Increase of the pressure level of the circulating air permits a great increase of limit load of the unit. This also affords a possibility of regulation for which the internal efficiency of the unit changes but slightly. The effect of pressure and temperature losses is investigated. A general discussion is given of the experimental installation operating at the Escher Wyss plant in Zurich for a considerable time at high temperatures.
Ackeret, J.↗
Axial compressor middle stage secondary flow study
This report describes an experimental investigation of the secondary flow within and aft of an axial compressor model with thick endwall boundary layers. The objective of the study was to obtain detailed aerodynamic and trace gas concentration traverse data aft of a well documented isolated rotor for the ultimate purpose of improving the design phases of compressor development based on an improved physical understanding of secondary flow. It was determined from the flow visualization, aerodynamic, and trace gas concentration results that the relative unloading of the midspan region of the airfoil inhibitied a fullspan separation at high loading preventing the massive radial displacement of the hub corner stall to the tip. Radial distribution of high and low total pressure fluid influenced the magnitude of the spanwise distribution of loss, such that, there was a general decreases in loss near the hub to the extent that for the least loaded case a negative loss (increase in total pressure) was observed. The ability to determine the spanwise distribution of blockage was demonstrated. Large blockage was present in the endwall regions due to the corner stall and tip leakage with little blockage in the core flow region. Hub blockage was found to increase rapidly with loading.
Wagner, J. H.↗
FORTRAN program for computing coordinates of circular-arc, single and tandem, turbine and compressor, blade sections on a plane
Coordinates for circular arc blade section of aircraft high speed compressor gas turbines were computed using FORTRAN 4 program. Aerodynamic configurations studied include single segment airfoils, airfoils with slots, and mutiple segment tandem arranged airfoil.
Mcnally, W. D.↗
AGT 100 automotive gas turbine system development
General Motors is developing an automotive gas turbine system that can be an alternate powerplant for future automobiles. Work sponsored by DOE and administered by NASA Lewis Research Center is emphasizing small component aerodynamics and high-temperature structural ceramics. Reliability requirements of the AGT 100 turbine system include chemical and structural ceramic component stability in the gas turbine environment. The power train system, its configuration and schedule are presented, and its performance tested. The aerodynamic component development is reviewed with discussions on the compressor, turbine, regenerator, interturbine duct and scroll, and combustor. Ceramic component development is also reviewed, and production cost and required capital investment are taken into consideration.
Helms, H. E. G.↗