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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS1999

A Liquefier for Mars Surface Propellant Production

NASA's planned Mars exploration missions will require that cryogenic propellants be manufactured on the surface. The present scenario calls for oxygen and methane gases to he produced using the carbon dioxide atmosphere plus seed hydrogen brought from Earth. Gases will require liquefaction for both storage on the Martian surface and for use in the ascent vehicle. The planned liquefaction rates range from 12.6 g/hr of oxygen for the 2003 robotic mission to 2500 g/hr for the later human missions. This paper presents the results of a nitrogen liquefaction demonstration using a commercially available cryocooler. The experiment was set up to liquefy nitrogen gas instead of oxygen to limit laboratory safety concerns. A nitrogen gas condensor, attached to the cooler's cold tip, was sized to liquefy up to 42 gN2/hr at the intended storage pressure (0.2 MPa). The experiment was conducted inside an atmospheric, air-filled, refrigerated chamber simulating the average Martian daytime temperature (240 K). In this demonstration a liquefaction rate of 9.1 gN2/hr was realized, which is equivalent to 13 gO2/hr.

Salerno, Lou J.↗

NASA NTRS2012

Autonomous Cryogenic Load Operations: KSC Autonomous Test Engineer

The KSC Autonomous Test Engineer (KATE) program has a long history at KSC. Now a part of the Autonomous Cryogenic Load Operations (ACLO) mission, this software system has been sporadically developed over the past 20+ years. Originally designed to provide health and status monitoring for a simple water-based fluid system, it was proven to be a capable autonomous test engineer for determining sources of failure in. the system, As part.of a new goal to provide this same anomaly-detection capability for a complicated cryogenic fluid system, software engineers, physicists, interns and KATE experts are working to upgrade the software capabilities and graphical user interface. Much progress was made during this effort to improve KATE. A display ofthe entire cryogenic system's graph, with nodes for components and edges for their connections, was added to the KATE software. A searching functionality was added to the new graph display, so that users could easily center their screen on specific components. The GUI was also modified so that it displayed information relevant to the new project goals. In addition, work began on adding new pneumatic and electronic subsystems into the KATE knowledgebase, so that it could provide health and status monitoring for those systems. Finally, many fixes for bugs, memory leaks, and memory errors were implemented and the system was moved into a state in which it could be presented to stakeholders. Overall, the KATE system was improved and necessary additional features were added so that a presentation of the program and its functionality in the next few months would be a success.

Shrading, Nicholas J.↗

NASA NTRS2013

Autonomous Cryogenic Load Operations: Knowledge-Based Autonomous Test Engineer

The Knowledge-Based Autonomous Test Engineer (KATE) program has a long history at KSC. Now a part of the Autonomous Cryogenic Load Operations (ACLO) mission, this software system has been sporadically developed over the past 20 years. Originally designed to provide health and status monitoring for a simple water-based fluid system, it was proven to be a capable autonomous test engineer for determining sources of failure in the system. As part of a new goal to provide this same anomaly-detection capability for a complicated cryogenic fluid system, software engineers, physicists, interns and KATE experts are working to upgrade the software capabilities and graphical user interface. Much progress was made during this effort to improve KATE. A display of the entire cryogenic system's graph, with nodes for components and edges for their connections, was added to the KATE software. A searching functionality was added to the new graph display, so that users could easily center their screen on specific components. The GUI was also modified so that it displayed information relevant to the new project goals. In addition, work began on adding new pneumatic and electronic subsystems into the KATE knowledge base, so that it could provide health and status monitoring for those systems. Finally, many fixes for bugs, memory leaks, and memory errors were implemented and the system was moved into a state in which it could be presented to stakeholders. Overall, the KATE system was improved and necessary additional features were added so that a presentation of the program and its functionality in the next few months would be a success.

Schrading, J. Nicolas↗

NASA NTRS2005

Effects of Cryogenic Temperatures on LEDs and Optical Fiber

Light Emitting Diodes (LEDs) may provide a simple, low powered light source for future space missions. However, the effects of cryogenic temperatures on LEDs and optical fibers are largely unknown. Tests were performed on a selection of commercially-available LEDs, with wavelengths varying from 468 nm to 950 nm, as well as "white" LEDs. Dry ice and liquid nitrogen (LN2) were used to bring the LEDs to the desired temperatures. The optical fibers were tested using a specially-machined brass cylinder that would allow the fibers to be cooled slowly and evenly in an LN2 dewer. An optical fiber coupled to a spectrometer was used to acquired spectra of a calibration light source (wavelength range 253-922 nm) at various temperatures. Examination of the LED spectra has shown several different effects, depending on the LED in question. Those with wavelengths above 590 nm tend to show a "blue shift" in their peak wavelength and an increase in intensity. Other LEDs developed secondary or tertiary peaks, or showed no peak shift at all, although all LEDs did show an increase in observed intensity. The optical fiber showed a slight non-uniform decrease in transmission as the temperature cooled to -195 C.

Pantel, Erica R.↗

NASA NTRS1987

Space station experiment definition: Long-term cryogenic fluid storage

The conceptual design of a space station Technology Development Mission (TDM) experiment to demonstrate and evaluate cryogenic fluid storage and transfer technologies is presented. The experiment will be deployed on the initial operational capability (IOC) space station for a four-year duration. It is modular in design, consisting of three phases to test the following technologies: passive thermal technologies (phase 1), fluid transfer (phase 2), and active refrigeration (phase 3). Use of existing hardware was a primary consideration throughout the design effort. A conceptual design of the experiment was completed, including configuration sketches, system schematics, equipment specifications, and space station resources and interface requirements. These requirements were entered into the NASA Space Station Mission Data Base. A program plan was developed defining a twelve-year development and flight plan. Program cost estimates are given.

Jetley, R. L.↗

NASA NTRS1991

Final cryogenic performance report for the NASA Cosmic Background Explorer (COBE)

The cryogenic operation of NASA's Cosmic Background Explorer (COBE) ended on September 21, 1990, with the depletion of the liquid helium cryogen. The COBE had successfully completed more than 10 months of dewar and instrument operation. We report on the cryogenic performance of the COBE dewar and of the two cryogenic instruments throughout the mission lifetime. We discuss the steady state dewar performance, and the dewar and instrument response to a variety of transient thermal phenomena, including external radiation (from the earth and the sun) and instrument power variation. We present the effectiveness of using approximate mass gauging techniques in determining the liquid helium content. Finally we discuss the dewar behavior during the depletion of the helium, and the expected thermal performance of the dewar cryogen tank and the cryogenic instruments as they approach final thermal equilibrium.

Volz, S. M.↗

NASA NTRS2001

Development of Electronics for Low-Temperature Space Missions

Electronic systems that are capable of operating at cryogenic temperatures will be needed for many future NASA space missions, including deep space probes and spacecraft for planetary surface exploration. In addition to being able to survive the harsh deep space environment, low-temperature electronics would help improve circuit performance, increase system efficiency, and reduce payload development and launch costs. Terrestrial applications where components and systems must operate in low-temperature environments include cryogenic instrumentation, superconducting magnetic energy storage, magnetic levitation transportation systems, and arctic exploration. An ongoing research and development project for the design, fabrication, and characterization of low-temperature electronics and supporting technologies at NASA Glenn Research Center focuses on efficient power systems capable of surviving in and exploiting the advantages of low-temperature environments. Supporting technologies include dielectric and insulating materials, semiconductor devices, passive power components, optoelectronic devices, and packaging and integration of the developed components into prototype flight hardware. An overview of the project is presented, including a description of the test facilities, a discussion of selected data from component testing, and a presentation of ongoing research activities being performed in collaboration with various organizations.

Patterson, Richard L.↗

NASA NTRS2001

Zero Boil Off Cryogen Storage for Future Launchers

Zero boil off (ZBO) cryogen storage using both cryocoolers and passive insulation technologies will enable long-term exploration missions by allowing designers to optimize tankage without the need for excess cryogen storage to account for boil off. Studies of ZBO (zero boil off) have been on-going in the USA for several years. More recently, a review of the needs of advanced space propulsion took place in Europe. This showed the interest of the European community in cryogenic propulsion for planetary missions as well as the use of liquid hydrogen for large power electric propulsion (manned Mars missions). Although natural boiling could be acceptable for single leg missions, passive insulation techniques yield roughly a I% per month cryogen loss and this would not be cost effective for robotic planetary missions involving storage times greater than one year. To make economic sense, long-term exploration missions require lower tank capacity and longer storage times. Recent advances in cryocooler technology, resulting in vast improvements in both cooler efficiency and reliability, make ZBO is a clear choice for planetary exploration missions. Other, more near term applications of ZBO include boil-off reduction or elimination applied to first and upper stages of future earth-to-orbit (ETO) launchers. This would extend launch windows and reduce infrastructure costs. Successors to vehicles like Ariane 5 could greatly benefit by implementing ZBO. Zero Boil Off will only be successful in ETO launcher applications if it makes economic sense to implement. The energy cost is only a fraction of the total cost of buying liquid cryogen, the rest being transportation and other overhead. Because of this, higher boiling point cryogens will benefit more from on-board liquefaction, thus reducing the infrastructure costs. Since hydrogen requires a liquefier with at least a 17% efficiency just to break even from a cost standpoint, one approach for implementing ZBO in upper stages would be to actively cool the shield in the hydrogen tank to reduce the parasitic losses. This would allow the use of less expensive, presently available coolers (80 K vs. 20 K) and potentially simplify the system by requiring only a single compressor on the pad amd a single disconnect line. The compressor could be a hefty commercial unit, with only the cold head requiring expensive flight development and qualification. While this is actually a reduced boil off configuration rather than a zero-boil off case, if the cryogen loss could be cut significantly, the increase in hold time and reduced need for draining and refilling the propellant tanks could meet the vehicle operations needs in the majority of instances.Bearing in mind the potential benefits of ZBO, NASA AMES and SNECMA Moteurs decided to exchange their technical views on the subject. This paper will present a preliminary analysis for a multi-mission module using a fairly low thrust cryogenic engine and ZBO during cruise. Initial mass is 5.5. tons (in ETO). The cryogenic engine will be used near each periapsis in order to minimize the AV requirement. The payload obtained by this propulsion system is compared to a classical storable bipropellant propulsion system for several cases (e. g. Mars lander, Jupiter orbiter, Saturn orbiter). For the Jupiter and Saturn cases, the power source could be an RTG or a large parabolic mirror illuminating a solar panel. It is shown -that - due to its much larger specific impulse - the cryogenic ZBO solution provides much higher payloads, especially for exploration missions involving landing on planets, asteroids, comets, or other celestial bodies.

Valentian, D.↗

NASA NTRSDate not supplied

Low Leakage Valves for Long Duration Missions

I.Nomenclaturemtypical_mission=internal mass of propellant lost over the course of a mission with Qtypicalmmission_goal=mass of propellant loss over the course of a mission with Qgoaltmission=theoretical mission durationQtypical=internal leakage rate found in commercially available valvesQgoal=internal leakage rate design goalρH2_STP=density of hydrogen at standard temperature and pressure.1NASA AST, Liquid Propulsion Valve Engineer.Valves, Actuators, and Ducts Design and Development Branch (ER14)2NASA AST, Liquid Propulsion Valve Engineer.Valves, Actuators, and Ducts Design and Development Branch (ER14)3NASA AST, Liquid Propulsion Valve Engineer (Retired).Valves, Actuators, and Ducts Design and Development Branch (ER14)4JSEG ESSCA, Engineering Specialist.Valves Actuators and Ducts Design and Development Branch (ER14)5NASA AST, Liquid Propulsion Valve Engineer.Valves, Actuators, and Ducts Design and Development Branch (ER14)6JSEG ESSCA, Valve Design and Development Engineer.Valves Actuators and Ducts Design and Development Branch (ER14) II.IntroductionCurrent aerospace cryogenic valves present challenges to potential long duration missions that utilize cryogenic propellants. Small interplanetary and long-life communication satellites typically utilize hypergolic propellants that operate at higher temperatures, making it easier to achieve very low internal leakage rates. Larger vehicles for long duration missions will likely need to utilize cryogenic-based chemical and nuclear systems to achieve mission requirements. Some early propulsion concepts are projected to require valves with a nominal size ranging from 3” to 10”.Currently available cryogenic aerospace valves typically have internal leakage rates which can range from 100 to 300 SCIM for 3” valves, or upwards of 2,000 SCIM for 10” valves. With just a few of these valves in a system, internal leakage could account for multiple tons of propellant loss over the course of a potential Mars mission, as shown in Figure 1.Figure 1 - Potential Propellant Loss Over the Course of a Long Duration MissionMost internal leakage rates can be attributed to inherent imperfections and misalignments, which result in imperfect contact between sealing surfaces, as shown in Figure 2.Figure 2 - Imperfections and Misalignments Between Sealing Surfaces The ER14 Branch at Marshall Space Flight Center (MSFC) has created a self-aligning seat and poppet design (shown in Figure 3) that allows a valve to be more tolerant of imperfect contacts. This design utilizes a metallic poppet head with five degrees of freedom that allows the poppet toself-align with the seat, reducing the need for tight tolerances.Figure 3 - Self-Aligning Seat and Poppet DesignIII.Test Valve DescriptionA series of development tasks have been conducted to study potential improvements to internal leakage rates. These tasks include 3 test valves (shown in Figure 4) to demonstrate the potential application to various configurations and sizes:A 3” isolation valve for liquid flows (similar to a fill and drain valve)A 3” relief valve for low temperature gas flows.An 8” pre-valve (similar to the engine isolation valve needed on a Nuclear Thermal Propulsion (NTP) engine).Figure 4 - Low Leakage Development Test ValvesThese valves have been developed and are currently being tested at liquid nitrogen (LN2) temperatures, and are anticipated to undergo testing at liquid hydrogen (LH2) temperatures in late 2022

Cody L Gilliland↗

NASA NTRS1991

Aerothermodynamic environments of aerobraking vehicles for manned Mars missions

The aerothermodynamic environments of manned spacraft aerobraking in the Martian and earth atmospheres are evaluated. Thermal performance of aerobrake concepts are examined for current cryogenic-aerobrake and advanced propulsion missions entailing three different modes of aerobraking: (1) aerocapture into an orbit about Mars, (2) descent and landing at Mars, and (3) Mars return direct entry at earth. Analyses for these vehicles and modes included both radiative and convective heating, where radiative heating is shown to be a significant portion of the total stagnation point heating induced on the vehicle. A comprehensive parametric study of the effects of ballistic coefficient, nose radius, entry velocity, and L/D on stagnation point heating is described. Optimal nose radii for ranges of ballistic coefficient and entry velocity are determined. The peak heating rates are shown to be 83 W/sq cm and 90 W/sq cm for a low and high L/D Mars transfer vehicle configuration, respectively. Heating profiles for these vehicles using boundary layer techniques show that a high L/D shape will result in a smaller high-temperature region provided the flow is laminar. An examination of a crew return vehicle for a Mars return direct entry trajectory shows that the thermal protection for this aerobrake will require an ablative material for heat rejection due to the large heating rates (about 1 kW/sq cm).

Ledoux, Stephen T.↗

NASA NTRS1978

Infrared Astronomical Satellite /IRAS/ and Shuttle Infrared Telescope Facility /SIRTF/ - Implications of scientific objectives on focal plane sensitivity requirements

The full potential of infrared astronomy can be realized only through observations made with space-based telescopes cooled to cryogenic temperatures. The paper outlines the scientific mission, system description, and focal plane requirements for two cryogenic telescopes: the Infrared Astronomical Satellite (IRAS) and the Shuttle Infrared Telescope Facility (SIRTF). IRAS, a 60-cm superfluid-helium-cooled telescope system, will perform a one-year 8-120-micron IR sky survey; it will provide results of high reliability and sensitivity, produce the first complete survey data for the 30-120-micron region, and fill in missing portions (spectrally and spatially) of previous surveys short of 30 microns; its focal plane assembly is being designed to approach background-limited performance with an array of 62 discrete detectors. The SIRTF design will allow detailed follow-up studies in the 1-1000-micron range with a 116-160-cm observatory-class instrument. The Shuttle sortie capability introduces the unique SIRTF concept of an easily refurbishable or replaceable focal plane instrument complement in an orbiting cryogenic telescope.

Mccreight, C. R.↗

NASA NTRS2021

The Origins Space Telescope: Trades and Decisions Leading to the Baseline Mission Concept

The Origins Space Telescope will trace the history of our origins from the time dust and heavy elements permanently altered the cosmic landscape to present-day life. How did galaxies evolve from the earliest galactic systems to those found in the universe today? How do habitable planets form? How common are life-bearing worlds? We describe how Origins was designed to answer these alluring questions. We discuss the key decisions taken by the Origins mission concept study team, the rationale for those choices, and how they led through an exploratory design process to the Origins baseline mission concept. To understand the concept solution space, we studied two distinct mission concepts and descoped the second concept, aiming to maximize science per dollar and hit a self-imposed cost target. We report on the study approach and describe the concept evolution. The resulting baseline design includes a 5.9-m diameter telescope cryocooled to 4.5 K and equipped with three scientific instruments. The chosen architecture is similar to that of the Spitzer Space Telescope and requires very few deployments after launch. The cryo-thermal system design leverages JamesWebb Space Telescope technology and experience.

Infrared↗

NASA NTRS1979

Power Extension Package (PEP) system definition extension, orbital service module systems analysis study. Volume 1: Executive summary

An array deployment assembly, power regulation and control assembly, the necessary interface, and display and control equipment comprise the power extension package (PEP) which is designed to provide increased power and duration, as well as reduce fuel cell cryogen consumption during Spacelab missions. Compatible with all currently defined missions and payloads, PEP imposes minimal weight and volume penalties on sortie missions, and can be installed and removed as needed at the launch site within the normal Orbiter turnaround cycle. The technology on which it is based consists of a modified solar electric propulsion array, standard design regulator and control equipment, and a minimally modified Orbiter design. The requirements from which PEP was derived, and the system and its performance capabilities are described. Features of the recommended project are presented.

Source record↗

NASA NTRS1979

Mission design for the infrared astronomical satellite /IRAS/

IRAS, a joint United States, Netherlands, United Kingdom astronomical satellite, is scheduled to be launched early in 1981 with the purpose of completing an all-sky survey in the infrared wavelengths from 8 to 120 microns and to observe objects of special interest. The mission design is driven by thermal constraints primarily determined by the Sun and Earth; the orbit and survey strategy must be chosen so as to satisfy the mission requirements before the cryogenic system is depleted of its liquid helium. Computer graphics help the designer choose valid survey strategies and evaluate resulting sky coverage.

Lundy, S. A.↗

NASA NTRS1988

Pathfinder: Surface exploration, in-space operations and space transfer

Viewgraphs on the Pathfinder program are presented. Information is given on technology needs, a planetary rover, program management, an autonomous lander, mission applications, orbital assembly, cryogenics, space nuclear reactors, space manufacturing, optical communications, spacecraft propulsion, aerobraking, and orbital transfer vehicles.

Mankins, John↗

NASA NTRS1990

Mission optimization of the Space Infrared Telescope Facility

The Space Infrared Telescope Facility (SIRTF) mission based on a cryogenically cooled telescope is described. The SIRTF makes it possible to perform background limited measurements with three focal plane instruments in the wavelength range 2-700 microns over the entire celestial sphere for at least five years. A telescope performance limited by the natural astrophysical background between 2 to 300 microns is achieved by using a superfluid helium cryogenic system for maintaining the forebaffle temperature below 8 K. The attitude control system based on Extreme Ultra-Violet Explorer reaction wheels meets the large and small angle slew requirements and provides 0.15 arc sec pointing stability. The present HEO baseline configuration has a mass of 4370 kg. The future Titan IV/Centaur launch capability to 100,000 km for a SIRTF-sized payload is at least 5770 kg.

Brooks, Walter F.↗

NASA NTRS1998

The Software Design for the Wide-Field Infrared Explorer Attitude Control System

The Wide-Field Infrared Explorer (WIRE), currently scheduled for launch in September 1998, is the fifth of five spacecraft in the NASA/Goddard Small Explorer (SMEX) series. This paper presents the design of WIRE's Attitude Control System flight software (ACS FSW). WIRE is a momentum-biased, three-axis stabilized stellar pointer which provides high-accuracy pointing and autonomous acquisition for eight to ten stellar targets per orbit. WIRE's short mission life and limited cryogen supply motivate requirements for Sun and Earth avoidance constraints which are designed to prevent catastrophic instrument damage and to minimize the heat load on the cryostat. The FSW implements autonomous fault detection and handling (FDH) to enforce these instrument constraints and to perform several other checks which insure the safety of the spacecraft. The ACS FSW implements modules for sensor data processing, attitude determination, attitude control, guide star acquisition, actuator command generation, command/telemetry processing, and FDH. These software components are integrated with a hierarchical control mode managing module that dictates which software components are currently active. The lowest mode in the hierarchy is the 'safest' one, in the sense that it utilizes a minimal complement of sensors and actuators to keep the spacecraft in a stable configuration (power and pointing constraints are maintained). As higher modes in the hierarchy are achieved, the various software functions are activated by the mode manager, and an increasing level of attitude control accuracy is provided. If FDH detects a constraint violation or other anomaly, it triggers a safing transition to a lower control mode. The WIRE ACS FSW satisfies all target acquisition and pointing accuracy requirements, enforces all pointing constraints, provides the ground with a simple means for reconfiguring the system via table load, and meets all the demands of its real-time embedded environment (16 MHz Intel 80386 processor with 80387 coprocessor running under the VRTX operating system). The mode manager organizes and controls all the software modules used to accomplish these goals, and in particular, the FDH module is tightly coupled with the mode manager.

Anderson, Mark O.↗

NASA NTRS2008

Recent Developments in Transition-Edge Strip Detectors for Solar X-Rays

LMSAL and NIST are developing position-sensitive x-ray strip detectors based on Transition Edge Sensor (TES) microcalorimeters optimized for solar physics. By combining high spectral (E/ delta E approximately equals 1600) and temporal (single photon delta t approximately equals 10 micro s) resolutions with imaging capabilities, these devices will be able to study high-temperature (>l0 MK) x-ray lines as never before. Diagnostics from these lines should provide significant new insight into the physics of both microflares and the early stages of flares. Previously, the large size of traditional TESs, along with the heat loads associated with wiring large arrays, presented obstacles to using these cryogenic detectors for solar missions. Implementing strip detector technology at small scales, however, addresses both issues: here, a line of substantially smaller effective pixels requires only two TESs, decreasing both the total array size and the wiring requirements for the same spatial resolution. Early results show energy resolutions of delta E(sub fwhm) approximately equals 30 eV and spatial resolutions of approximately 10-15 micron, suggesting the strip-detector concept is viable.

Rausch, Adam J.↗