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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2019

Scroll Filter System Development for Crewed Deep Space Missions

On board the International Space Station, particulate HEPA filters known as Bacterial Filter Elements (BFE's) are used as the main ventilation filters on the US modules. They consist of two stages of filtration, a static screen filter and a HEPA filter element. Historically, these filters have performed well during the life of the ISS. However, as NASA sets its sights towards mission beyond low earth orbit, or deep space, more capable filters requiring minimal maintenance will be essential because of the nature of these remote and of long duration missions. Therefore NASA is currently developing new filter systems for these mission. One of the filter designs being considered is a new filter system, coined the Scroll BFE. This filter provides two stages of filtration. The first stage is a pre-filter stage using a roll of screen media on a motorized spooling, or scrolling, mechanism to automate the change-out of the screen media in the flow. The second and finishing stage is a static HEPA filter element similar to the ones used on the ISS BFE's. The volume and dimensional format of the filter matches that of the ISS BFE which facilitates is deployment as potential future flight technology demonstration on board the ISS. Ground tests are underway to assess the filter system's performance under industrial standard test protocols applied in a custom designed filtration test stand. In addition, a method of generating relevant particulate matter loads, such as loose fibrous matter, is also being devised to challenge the filter in testing. The latter test challenge will help determine the pre-filter's capacity for handling layers of lint, or fibrous, particulate matter. Early results confirm HEPA efficiency performance of the HEPA stage. This paper will present the results of ground testing of the Scroll Filter System prototype.

Agui, Juan H.↗
NASA NTRS2020

Deployable Entry Vehicles for Future Science and Exploration Missions

Deployable Entry Vehicle (DEV) technology has made significant advances over the last decade with ground test development campaigns and flight test demonstrations. DEVs offer benefits over traditional rigid entry vehicles including lower volume and mass, while enabling larger payload delivery and greater landing access. A crucial mission benefit is the DEV capability to transform from a compactly stowed configuration within the launch vehicle to a high drag area entry system for delivery of landers, rovers, aerial platforms, and orbiters (via aerocapture). These benefits span the range of mission classes from Small Satellite (smallsat) to human-class exploration systems. This paper will describe DEV technology development status, highlight mission concepts, and recommend future investments.

Alan Cassell↗
NASA NTRSDate not supplied

Deployable Entry Vehicles for Future Science and Exploration Missions

Deployable Entry Vehicle (DEV) technology has made significant advances over the last decade with ground test development campaigns and flight test demonstrations. DEVs offer benefits over traditional rigid entry vehicles including lower volume and mass, while enabling larger payload delivery and greater landing access. A crucial mission benefit is the DEV capability to transform from a compactly stowed launch configuration to a high drag area entry system for delivery of landers, rovers, aerial platforms, and orbiters (via aerocapture). These benefits span the range of mission classes from Small Satellite to human-class exploration systems. This presentation will describe DEV technology development status, highlight mission concepts, and recommend future investments.

Mission Design↗
NASA NTRSDate not supplied

Caves as Terrestrial Analogs for Mapping and Exploration in Planetary Surface and Subsurface Environments.

The Kinematic Navigation and Cartography Knapsack (KNaCK) team is developing tools that will enable ultra-high resolution terrain mapping and navigation at the lunar surface. KNaCK uses mobile light detection and ranging (LiDAR) and simultaneous localization and mapping (SLAM) algorithms to operate in fully GPS-denied and unilluminated environments. Testing in relevant analogs is key to perfecting this technology for planetary applications. After utilizing desert and volcanic environments for multiple tests, the team is now using caves as an additional proving ground. Tests in terrestrial caves have demonstrated the potential of mobile SLAM LiDAR for use in challenging surface environments such as steep walled craters and permanently shadowed regions as well as for lunar, planetary, and terrestrial cave exploration, study, and utilization.

LiDAR↗
NASA NTRS2001

Test Results for an Off-the-Shelf GPS/INS During Approach and Landing Testing of the X-40A

The X-37 is an unpiloted, reusable space vehicle that will be launched into space, orbit the Earth, reenter the atmosphere, and land autonomously. At the heart of the Guidance, Navigation and Control (GN&C) will be the Space Integrated GPS/INS (SIGI) system, an off the shelf navigation grade GPS/INS that has been enhanced for space and reentry environments. SIGI will provide both navigation and flight control data to the X-37's GN&C. The X-40A is an unpiloted experimental vehicle whose shape and performance are similar to the X-37's and was flown earlier this year to develop and test the approach and landing phase of X-37. On board the X-40A is the X-37's SIGI, which is riding along as an experiment. The X-40A SIGI experiment provided early characterization of SIGI operation and performance with differential GPS (Global Positioning System) during real world approach and landing. Characterization testing was geared toward assessment of reliability and performance of the system. The objectives were to demonstrate performance levels sufficient to meet the X-37 requirements for automatic, autonomous approach and landing, demonstrate reliability over repeated ground and flight tests, and reduce risk for integration of SIGI into the vehicle and support environment. This paper presents a summary of this testing and the results to date.

Childers, Dave↗
NASA NTRS2012

Flow Disturbance Characterization Measurements in the National Transonic Facility

Recent flow measurements have been acquired in the National Transonic Facility (NTF) to assess the unsteady flow environment in the test section. The primary purpose of the test is to determine the feasibility of the NTF to conduct laminar-flow-control testing and boundary-layer transition sensitive testing. The NTF can operate in two modes, warm (air) and cold/cryogenic (nitrogen) test conditions for testing full and semispan scaled models. The warm-air mode enables low to moderately high Reynolds numbers through the use of high tunnel pressure, and the nitrogen mode enables high Reynolds numbers up to flight conditions, depending on aircraft type and size, utilizing high tunnel pressure and cryogenic temperatures. NASA's Environmentally Responsible Aviation (ERA) project is interested in demonstrating different laminar-flow technologies at flight-relevant operating conditions throughout the transonic Mach number range and the NTF is well suited for the initial ground-based demonstrations. Roll polar data at selected test conditions were obtained to look at the uniformity of the flow disturbance field in the test section. Data acquired from the rake probes included mean total temperatures, mean and fluctuating static/total pressures, and mean and fluctuating hot-wire measurements. . Based on the current measurements and previous data, an assessment was made that the NTF is a suitable facility for ground-based demonstrations of laminar-flow technologies at flight-relevant conditions in the cryogenic mode.

King, Rudolph A.↗
NASA NTRS1985

Active control landing gear for ground loads alleviation

An active landing gear has been created by connecting the hydraulic piston in an oleo strut to a hydraulic supply. A controller modulates the pressure in the oleo to achieve the desired dynamic characteristics. Tests on ground rigs (documented by a film) have demonstrated the successful alleviation of induced structural ground loads and the next step will be a flight test using a fighter aircraft.

Mcgehee, J. R.↗
NASA NTRS1996

Comparison of Hover/Ground-Effect Characteristics for a Joint Strike Fighter Configuration

Hover and ground-effect tests were conducted with the Lockheed-Martin Large Scale Powered Model (LSPM) during June-November 1995 at the NASA Ames Research Center's Outdoor Aerodynamics Research Facility (OARF). This was done in support of the Joint Strike Fighter (JSF) Program being lead by the Department of Defense. The program was previously metered to as the Joint Advanced Strike Technology (JAST) Program. The tests at the OARF included: engine thrust calibrations out of ground effect, measurements of individual nozzle jet pressure decay characteristics, and jet-induced hover force and moment measurements in and out of ground effect. The engine calibrations provide data correlating propulsion system throttle and nozzle settings to thrust forces and moments for the bare fuselage with the wings, canards, and tails removed. This provides propulsive forces and moments while minimizing any of the effects due to the presence of the airframe. The engine calibrations were used later to determine thrust for hover testing at the OARF and for transition testing which took place in the NASA Ames 80 by 120 foot Wind Tunnel. The jet decay characteristics reflect the jet entrainment properties and are related to the aircraft suckdown characteristics. The JSF program provided the opportunity to obtain model scale effects using two models; one at small scale and one at large scale. Examples of data from these tests will be presented out of ground effect which will demonstrate the effect of scale. For one JSF configuration, two small-scale models and one large-scale model were tested and obtained different values for the lift loss out of ground effect. These differences were examined and are found to be largely dependent on the jet efflux characteristics. The jet-induced hover forces and moments are presented in and out of ground effect. For the hover testing the model is methodically built up from the bare fuselage, to include the wings, canards, and vertical tails, to determine the effects of each. Other components such as weapons bay doors, landing gear doors, and other lift improvement devices and their effect on the jet-induced forces and moments are examined.

Hange, Craig↗
NASA NTRS2009

The Importance of Technology Readiness in NASA Earth Venture Missions

The first set of Venture-class investigations share the characteristic that the technology should be mature and all investigations must use mature technology that has been modeled or demonstrated in a relevant environment (Technology Readiness Level (TRL) >5). Technology Readiness Levels are a systematic metric/measurement system that supports assessments of the maturity of a particular technology and the consistent comparison of maturity between different types of technology. The TRL is used in NASA technology planning. A major step in the level of fidelity of the technology demonstration follows the completion of TRL 5. At TRL 6, a system or subsystem model or prototype must be demonstrated in a relevant environment (ground or space) representative model or prototype system or system, which would go well beyond ad hoc, "patch-cord," or discrete component level breadboarding. These TRL levels are chosen as target objectives for the Program. The challenge for offerors is that they must identify key aspects (uncertainty, multi subsystem complexity, etc) of the TRL estimate that should be properly explained in a submitted proposal. Risk minimization is a key component of the Earth Venture missions. Experiences of prior airborne missions will be shared. The discussion will address aspects of uncertainty and issues surrounding three areas of airborne earth science missions: (1) Aircraft or proposed flight platform -- Expressing the capability of the aircraft in terms of the supporting mission requirements. These issues include airplane performance characteristics (duration, range, altitude, among others) and multiship complexities. (2) Instruments -- Establishing that the instruments have been demonstrated in a relevant environment. Instruments with heritage in prior space missions meet this requirement, as do instruments tested on the ground. Evidence that the instruments have demonstrated the ability to collect data as advertised will be described. The complexity of the integration of multiple subsystems will also be addressed. Issues associated with tailoring the instrument to meet the specific Venture mission objectives must be thoroughly explained and justified. (3) Aircraft/Instrument Integration -- Explicitly defining what development may be required to harden the instrument and integrate the instrument. The challenges associated with this key aspect of major airborne earth science investigations will be presented.

Wells, James E.↗
NASA NTRS2002

Data Acquisition and Control Systems Laboratory

The Data Acquisition and Control Systems (DACS) Laboratory is a facility at Stennis Space Center that provides an off test-stand capability to develop data-acquisition and control systems for rocket-engine test stands. It is also used to train new employees in state-of-the-art systems, and provides a controlled environment for troubleshooting existing systems, as well as the ability to evaluate the application of new technologies and process improvements. With the SSC propulsion testing schedules, without the DACS Laboratory, it would have been necessary to perform most of the development work on actual test systems, thereby subjecting both the rocket-engine testing and development programs to substantial interference in the form of delays, restrictions on modifications of equipment, and potentially compromising software configuration control. The DACS Laboratory contains a versatile assortment of computer hardware and software, digital and analog electronic control and data-acquisition equipment, and standard electronic bench test equipment and tools. Recently completed Control System development and software verification projects include support to the joint NASA/Air Force Integrated Powerhead Demonstration (IPD) LOX & LH2 PreBurner and Turbopump ground testing programs. In other recent activities, the DACS Laboratory equipment and expertise have supported the off-stand operation of high-pressure control valves to correct valve leak problems prior to installation on the test stand. Future plans include expanding the Laboratory's capabilities to provide cryogenic control valve characterization prior to installation, thereby reducing test stand activation time.

Holland, Randy↗
NASA NTRS1989

Multiple boundary condition testing error analysis

Techniques for interpreting data from multiple-boundary-condition (MBC) ground tests of large space structures are developed analytically and demonstrated. The use of MBC testing to validate structures too large to stand alone on the ground is explained; the generalized least-squares mass and stiffness curve-fitting methods typically applied to MBC test data are reviewed; and a detailed error analysis is performed. Consideration is given to sensitivity coefficients, covariance-matrix theory, the correspondence between test and analysis modes, constraints and step sizes, convergence criteria, and factor-analysis theory. Numerical results for a simple beam problem are presented in tables and briefly characterized. The improved error-updating capabilities of MBC testing are confirmed, and it is concluded that reasonably accurate results can be obtained using a diagonal covariance matrix.

Glaser, R. J.↗
NASA NTRS2017

Near Earth Asteroid Scout Solar Sail Engineering Development Unit Test Suite

The Near Earth Asteroid (NEA) Scout project is a 6U reconnaissance mission to investigate a near Earth asteroid utilizing an 86m(sub 2) solar sail as the primary propulsion system. This will be the largest solar sail NASA has launched to date. NEA Scout is currently manifested on the maiden voyage of the Space Launch System in 2018. In development of the solar sail subsystem, design challenges were identified and investigated for packaging within a 6U form factor and deployment in cis-lunar space. Analysis was able to capture understanding of thermal, stress, and dynamics of the stowed system as well as mature an integrated sail membrane model for deployed flight dynamics. Full scale system testing on the ground is the optimal way to demonstrate system robustness, repeatability, and overall performance on a compressed flight schedule. To physically test the system, the team developed a flight sized engineering development unit with design features as close to flight as possible. The test suite included ascent vent, random vibration, functional deployments, thermal vacuum, and full sail deployments. All of these tests contributed towards development of the final flight unit. This paper will address several of the design challenges and lessons learned from the NEA Scout solar sail subsystem engineering development unit. Testing on the component level all the way to the integrated subsystem level. From optical properties of the sail material to fold and spooling the single sail, the team has developed a robust deployment system for the solar sail. The team completed several deployments of the sail system in preparation for flight at half scale (4m) and full scale (6.8m): boom only, half scale sail deployment, and full scale sail deployment. This paper will also address expected and received test results from ascent vent, random vibration, and deployment tests.

Lockett, Tiffany Russell↗
NASA NTRS2004

Solar Sail Propulsion Technology Readiness Level Database

The NASA In-Space Propulsion Technology (ISPT) Projects Office has been sponsoring 2 solar sail system design and development hardware demonstration activities over the past 20 months. Able Engineering Company (AEC) of Goleta, CA is leading one team and L Garde, Inc. of Tustin, CA is leading the other team. Component, subsystem and system fabrication and testing has been completed successfully. The goal of these activities is to advance the technology readiness level (TRL) of solar sail propulsion from 3 towards 6 by 2006. These activities will culminate in the deployment and testing of 20-meter solar sail system ground demonstration hardware in the 30 meter diameter thermal-vacuum chamber at NASA Glenn Plum Brook in 2005. This paper will describe the features of a computer database system that documents the results of the solar sail development activities to-date. Illustrations of the hardware components and systems, test results, analytical models, relevant space environment definition and current TRL assessment, as stored and manipulated within the database are presented. This database could serve as a central repository for all data related to the advancement of solar sail technology sponsored by the ISPT, providing an up-to-date assessment of the TRL of this technology. Current plans are to eventually make the database available to the Solar Sail community through the Space Transportation Information Network (STIN).

Adams, Charles L.↗
NASA NTRS1982

Space Shuttle progress report

The Shuttle flight test plan is detailed, together with the results of tests of the flight control system (FCS). The initial Columbia flights carried 13,000 lb of instrumentation, and will be replaced with a 97 lb package during subsequent flights when further data are desired. The flight test program, besides gathering aerodynamic data, was heavily concerned with the perormance of the SSME (near-nominal), the thermal protection system (the performance and reusability have been demonstrated), and the data processing system (ground verification tests vindicated). Ascent has been nominal, as have orbital maneuvers, and descent roll/yaw has proven smoother than other high performance aircraft. Accelerometers and crewmembers have not been able to sense the smoothness of reentry RCS-controlled maneuvers. The manual controls are noted to serve only in off-nominal situations. The STS is concluded to be a basically sound vehicle, assuring a routine American presence in space.

Mattingly, T. K.↗
NASA NTRS2005

TESTING OF A 20-METER SOLAR SAIL SYSTEM

This paper describes the structural dynamic tests conducted in-vacuum on the Scalable Square Solar Sail (S(sup 4)) System 20-meter test article developed by ATK Space Systems as part of a ground demonstrator system development program funded by NASA's In-Space Propulsion program. These tests were conducted for the purpose of validating analytical models that would be required by a flight test program to predict in space performance. Specific tests included modal vibration tests on the solar sail system in a 1 Torr vacuum environment using various excitation locations and techniques including magnetic excitation at the sail quadrant corners, piezoelectric stack actuation at the mast roots, spreader bar excitation at the mast tips, and bi-morph piezoelectric patch actuation on the sail cords. The excitation methods are evaluated for their suitability to in-vacuum ground testing and their traceability to the development of on-orbit flight test techniques. The solar sail masts were also tested in ambient atmospheric conditions and these results are also discussed.

Gaspar, Jim L.↗
NASA NTRS2005

TESTING OF A 20-METER SOLAR SAIL SYSTEM

This paper describes the structural dynamic tests conducted in-vacuum on the Scalable Square Solar Sail (S(sup 4)) System 20-meter test article developed by ATK Space Systems as part of a ground demonstrator system development program funded by NASA's In-Space Propulsion program1-3. These tests were conducted for the purpose of validating analytical models that would be required by a flight test program to predict in space performance4. Specific tests included modal vibration tests on the solar sail system in a 1 Torr vacuum environment using various excitation locations and techniques including magnetic excitation at the sail quadrant corners, piezoelectric stack actuation at the mast roots, spreader bar excitation at the mast tips, and bi-morph piezoelectric patch actuation on the sail cords. The excitation methods were evaluated for their suitability to in-vacuum ground testing and their traceability to the development of on-orbit flight test techniques. The solar sail masts were also tested in ambient atmospheric conditions and these results are also discussed.

Gaspar, J. L.↗
NASA NTRS1981

The technology development methodology for a class of large diameter spaceborne deployable antennas

The application of thermally stable graphite epoxy materials in flexure is discussed and deployment mechanism designs that are adaptable to both the proof of concept and the full scale 100 meter system with no modification to the basic concept are presented. The ground deployment test techniques and mechanisms developed for ground demonstration and evaluation of large size antenna structures are presented to illustrate the complexities involved in supporting antenna structural elements in excess of 25 meters in length.

Wade, W. D.↗
NASA NTRS1980

Chemical vapor deposited tungsten with dispersed carbides for Space Shuttle check valves

A chemical vapor deposited tungsten with dispersed carbides was selected as the material for Space Shuttle Orbital Maneuvering and Reaction Control Systems check valve poppets and seats. The selection followed a NASA-sponsored prototype check valve development program utilizing the cutter-seal shell poppet concept. The poppet material is deposited as a coating approximately 0.9 mm thick and fabricated into a shell as a free standing body. The seat material is deposited as a coating 1.1 mm thick on a seat blank, and the cutter seal is machined in the coating. Module tests demonstrated that the material could be ground and lapped to very sharp edges and could cut through typical system contaminants without excessive damage to the sealing surfaces. The material was also determined to be unaffected by exposure to a strongly oxidizing storable propellant.

Williams, G. E.↗