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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
NASA NTRS1950

Preliminary Investigation of Fretting

An experimental investigation, using microscopic observation and color motion photomicrographs of the action, was conducted to determine the cause of fretting. Glass and other noncorrosive materials, as well as metals, were used as specimens. A very simple apparatus vibrated convex surfaces in contact with stationary flat surfaces at frequencies of 120 cycles or less than one cycle per second, an amplitude of 0.001 inch, and a load of 0.2 pound. The observations and analysis led to the conclusions that fretting was initiated by the loosening, due to the inherent adhesive forces, of finely divided and apparently virgin material, and that its initiation is independent of vibratory motion or high sliding speeds. The fretting of platinum, glass, quartz, ruby, and mica relegated the role of oxidation as a cause to that of a secondary factor. Fretting occurred to clean nonmetals and metals readily, and glass microscope slides and steel balls provide excellent method for visual studies. Video run time 9:54, color and sound (mp4). Available for download for best viewing. Document indicated in video is related in the repository and can also be downloaded for use at https://ntrs.nasa.gov/citations/19930083206.

fretting↗
NASA NTRS1977

Ultrasonic analysis of bolt preloads

This paper covers an investigation into the feasibility of analyzing bolt preloads by ultrasonic techniques. Various techniques were evaluated and a pulse echo inteferometric method was selected for experimental testing. In agreement with theoretical predictions, the interferometer response was found to be linearly related to tensile stresses oriented parallel to the bolt axis. Under rather idealized conditions, bolt loads can be determined with errors of less than 1%. The ultimate operational accuracy depends on a number of variables, such as bolt dimensions and geometry, bolt temperature, uniformity of stresses, and bolt materials, but load analyses to within + or - 3% are readily achievable. Best results are obtained with the ultrasonic transducer contact coupled to a small flat area near the center of the bolt head. The transducer can be applied and measurements made without interfering with normal wrenching operations. Prototype instrumentation is described and calibration results are tabulated for numerous bolt sizes and materials.

Rollins, F. R., Jr.↗
NASA NTRS1960

Ignition of a Combustible Atmosphere by Incandescent Carbon Wear Particles

A study was made to determine whether carbon wear particles from carbon elements in sliding contact with a metal surface were sufficiently hot to cause ignition of a combustible atmosphere. In some machinery, electric potential differences and currents may appear at the carbon-metal interface. For this reason the effect of these voltages and currents on the ability of carbon wear particles to cause ignition was evaluated. The test specimens used in the investigation were carbon vanes taken from a fuel pump and flat 21-inch-diameter 2 metal disks (440-C stainless steel) representing the pump housing. During each experiment a vane was loaded against a disk with a 0.5-pound force, and the disk was rotated to give a surface speed of 3140 feet per minute. The chamber of the apparatus that housed the vane and the disk was filled with a combustible mixture of air and propane. Various voltages and amperages were applied across the vane-disk interface. Experiments were conducted at temperatures of 75, 350, 400, and 450 F. Fires were produced by incandescent carbon wear particles obtained at conditions of electric potential as low as 106 volts and 0.3 ampere at 400 F. Ignitions were obtained only with carbon wear particles produced with an electric potential across the carbon-vane-disk interface. No ignitions were obtained with carbon wear particles produced in the absence of this potential; also, the potential difference produced no ignitions in the absence of carbon wear particles. A film supplement showing ignition by incandescent wear particles is available.

Buckley, Donald H.↗
NASA NTRS1987

Development of gas-to-gas lift pad dynamic seals, volumes 1 and 2

Dynamic tests were performed on self acting (hydrodynamic) carbon face rotary shaft seals to assess their potential, relative to presently used labyrinth seals, for improving performance of aircraft gas turbine engines by reducing air leakage flow rate at compressor end seal locations. Three self acting bearing configurations, designed to supply load support at the interface of the stationary carbon seal and rotating seal race, were tested. Two configurations, the shrouded taper and shrouded flat step, were incorporated on the face of the stationary carbon seal element. The third configuration, inward pumping spiral grooves, was incorporated on the hard faced surface of the rotating seal race. Test results demonstrated seal leakage air flow rates from 75 to 95% lower that can be achieved with best state-of-the-art labyrinth designs and led to identification of the need for a more geometrically stable seal design configuration which is presently being manufactured for subsequent test evaluation.

Pope, A. N.↗
NASA NTRS2000

Minimizing Gravity Sag of a Large Mirror with an Inverted Hindle-Mount

A method of minimizing the optical distortion from gravity sag on a suspended large autocollimating flat mirror has been devised. This method consists of an inverted nine-point Hindle-Mount. A conventional Hindle-mount is located underneath a sky-viewing mirror and is primarily under compression loads from the weight of the mirror. It is not suitable for the situation where the mirror is viewing the ground, since a mirror would tend to fall out of the mount when in an inverted position. The inverted Hindle-Mount design consists of bonded joints on the backside of the mirror that allow the mirror to be held or suspended above an object to be viewed. This ability is useful in optical setups such as a calibration test where a flat mirror is located above a telescope so that the telescope may view a known optic.

Robinson, David W.↗
NASA NTRS1979

Theoretical study of aerodynamic characteristics of wings having vortex flow

The aerodynamic characteristics of slender wings having separation induced vortex flows are investigated by employing three different computer codes--free vortex sheet, quasi vortex lattice, and suction analogy methods. Their capabilities and limitations are examined, and modifications are discussed. Flat wings of different configurations: arrow, delta, and diamond shapes, as well as cambered delta wings, are studied. The effect of notch ratio on the load distributions and the longitudinal characteristics of a family of arrow and diamond wings is explored. The sectional lift coefficients and the accumulated span loadings are determined for an arrow wing and are seen to be unusual in comparison with the attached flow results. The theoretically predicted results are compared with the existing experimental values.

Reddy, C. S.↗
NASA NTRS1985

Effect of leading-edge load constraints on the design and performance of supersonic wings

A theoretical and experimental investigation was conducted to assess the effect of leading-edge load constraints on supersonic wing design and performance. In the effort to delay flow separation and the formation of leading-edge vortices, two constrained, linear-theory optimization approaches were used to limit the loadings on the leading edge of a variable-sweep planform design. Experimental force and moment tests were made on two constrained camber wings, a flat uncambered wing, and an optimum design with no constraints. Results indicate that vortex strength and separation regions were mildest on the severely and moderately constrained wings.

Darden, C. M.↗
NASA NTRS1993

Radial Splines Would Prevent Rotation Of Bearing Race

Interlocking fine-pitch ribs and grooves formed on otherwise flat mating end faces of housing and outer race of rolling-element bearing to be mounted in housing, according to proposal. Splines bear large torque loads and impose minimal distortion on raceway.

Kaplan, Ronald M.↗
NASA NTRS1991

Comparison of hand laid-up tape and filament wound composite cylinders and panels with and without impact damage

The results of this experimental comparison of filament wound control (unimpacted) cylinders loaded to failure in axial compression indicates that one fiber cross-over location has no effect on the failure mode or strain in thick walled filament wound graphite-epoxy specimens with stacking sequence (plus or minus 45/90) sub 3s. A comparison between filament wound and hand laid-up tape control cylinders indicates that there is little or no difference in the response of cylinders constructed by using two different fabrication methods, however, unimpacted panels with many fiber cross-overs fail at up to 15 percent lower strains than panels with no fiber cross-overs. A comparison of samples subjected to low speed impact damage prior to compressive loading indicates that impact damage reduces the strain at failure by over 60 percent in tape and filament wound graphite-epoxy cylinders and in tape flat panels. The presence of fiber cross-overs was observed to reduce the strength of filament wound impact-damaged panels, but to have no significant effect on the strength of filament wound impact-damaged cylinders.

Jegley, Dawn C.↗
NASA NTRS2019

Utilizing Shape Memory Alloys for Novel, Non-Pneumatic Tire Design - Designing for the Best of Both Worlds

Materials are a fundamental building block that often get overlooked as a critical component that shapes our world. Numerous products that impact our lives are enabled by the materials from which they are made. With regard to Martian and lunar rover applications, conventional mobility elements, such as pneumatic tires, suffer from a number of issues related to reliability. Two of the more prevalent problems are the high likelihood of single point failure owing to puncture (i.e. flat tire), and loss of efficiency due to reduction in tire pressure over time. Solid, rigid wheels suffer from the inability to handle the high, localized loads while encountering rugged terrain and also produce relatively poor traction and operating efficiency. In an effort to overcome these problems, non-pneumatic, compliant tire designs are being developed, using Nickel-Titanium (NiTi), a thermally activated shape memory alloy (SMA), that is less sensitive to temperature and exhibits much greater plastic deformation than do conventional vulcanized rubber pneumatic tires.

Padula, Santo, II↗
NASA NTRS2019

Utilizing Shape Memory Alloys for Novel, Non-Pneumatic Tire Design - Designing for the Best of Both Worlds

Materials are a fundamental building block that often get overlooked as a critical component that shapes our world. Numerous products that impact our lives are enabled by the materials from which they are made. With regard to Martian and lunar rover applications, conventional mobility elements, such as pneumatic tires, suffer from a number of issues related to reliability. Two of the more prevalent problems are the high likelihood of single point failure owing to puncture (i.e. flat tire), and loss of efficiency due to reduction in tire pressure over time. Solid, rigid wheels suffer from the inability to handle the high, localized loads while encountering rugged terrain and also produce relatively poor traction and operating efficiency. In an effort to overcome these problems, non-pneumatic, compliant tire designs are being developed, using Nickel-Titanium (NiTi), a thermally activated shape memory alloy (SMA), that is less sensitive to temperature and exhibits much greater plastic deformation than do conventional vulcanized rubber pneumatic tires.

Padula, Santo, II↗
NASA NTRS1994

Use of a pitch adjustable foot restraint system: Operator strength capability and load requirements

The zero-gravity environment creates a need for a proper human body restraint system to maintain a comfortable posture with less fatigue and to maximize productivity. In addition, restraint systems must be able to meet the loading demands of maintenance and assembly tasks performed on orbit. The shuttle's primary intravehicular astronaut restraint system is currently a foot loop design that attaches to flat surfaces on the shuttle, allowing for varying mounting locations and easy egress and ingress. However, this design does not allow for elevation, pitch, or foot loop length adjustment. Several prototype foot restraint systems are being evaluated for use aboard the space station and the space shuttle. The JSC Anthropometry and Biomechanics Laboratory initiated this study to quantify the maximum axial forces and moments that would be induced on a foot loop type of restraint while operators performed a torque wrench task, also allowing for angling the restraint pitch angle to study yet another effect. Results indicate that the greatest forces into the torque wrench and into the foot restraint system occur while the operator performs an upward effort. This study did not see any significant difference in the operators' force due to pitch orientation. Thus, in a work environment in which hand holds are available, no significant influence of the pitch angle on forces imparted to the restraint system existed.

Wilmington, Robert P.↗
NASA NTRS1960

Aerodynamic Characteristics at Mach Number 2.05 of a Series of Highly Swept Arrow Wings Employing Various Degrees of Twist and Camber

A series of arrow wings employing various degrees of twist and camber were tested in the Langley 4- by 4-foot supersonic pressure tunnel. Aerodynamic forces and moments in pitch were measured at a Mach number of 2.05 and at a Reynolds number of 4.4 x 10(exp 6) based on the mean aerodynamic chord. Three of the wings, having a leading-edge sweep angle of 70 deg. and an aspect ratio of 2.24, were designed to produce a minimum drag (in comparison with that produced for other wings in the family) at lift coefficients of 0. 0.08, and 0.16. A fourth and a fifth wing, having a 75 deg. swept leading edge and an aspect ratio of 1.65, were designed for lift coefficients of 0 and 0.16, respectively. A 70 deg. swept arrow wing with twist and camber designed for an optimum loading at a lift coefficient considerably less than that for maximum lift-drag ratio gave the highest lift-drag ratio of all the wings tested a value of 8.8 compared with a value of 8.1 for the corresponding wing without twist and camber. Two twisted and cambered wings designed for optimum loading at the lift coefficient for maximum lift-drag ratio gave only small increases in maximum lift-drag ratios over that obtained for the corresponding flat wings. However, in all cases, the lift-drag ratios obtained were far below the theoretical estimates.

Carlson, Harry W.↗
NASA NTRS1960

Use of Less Reactive Materials and More Stable Gases to Reduce Corrosive Wear When Lubricating with Halogenated Gases

The gases CF2Cl-CF2Cl, CF2Cl2, and CF2Br-CF2Br were used to lubricate metals, cermets, and ceramics in this study. One of the criteria for determining the effectiveness of a reactive-gas-lubricated systems is the stability of the halogen-containing gas molecule. The carbon-to-halogen bond in the ethane molecule has extremely good thermal stability superior to the methane analogs (CF2Cl2 and CF2Br2) used in earlier research. For this reason, the ethane compounds CF2Cl-CF2Cl and CF2Br-CF2Br were considered as high-temperature lubricants. Friction and wear studies were made with a hemisphere (3/16-in. rad.) rider sliding in a circumferential path on the flat surface of a rotating disk (21/2-in. diam. ). The specimens of metal alloys, cermets, and ceramics were run In an atmosphere of the various gases with a load of 1200 grams, sliding velocities from 75 to 8000 feet per minute, and temperatures from 75 to 1400 F. The gas CF2Cl-CF2Cl was found to be an effective lubricant for the cermet LT-LB (59.0 Cr, 19.0 Al2O3, 20.0 Mo, 2.0 Ti) and the ceramic Al2O3 sliding on Stellite Star J (cobalt-base alloy) at temperatures to 1400 F. The bromine-containing gas CF2Br-CF2Br was found to give friction and wear values that can be considered to be in a region of effective boundary lubrication for the cermet K175D (nickel-bonded metal carbide) sliding on the metal Hastelloy R-235 (nickel-base alloy) at temperatures to 1200 F.

Buckley, Donald H.↗
NASA NTRS1980

Structurally-continuous composite corners

Flat composite materials are cut at certain angles to form boxes with corners as thick as walls. Patterns produce uniform corners, and cuts are structured so that shear loads are transferred from ply to ply instead of across one surface.

Jackson, A. C.↗
NASA NTRS1997

Spin-Tunnel Investigation of a 1/28-Scale Model of the NASA F-18 High Alpha Research Vehicle (HARV) with and without Vertical Tails

An investigation was conducted in the NASA Langley 20-Foot Vertical Spin Tunnel to determine the developed spin and spin-recovery characteristics of a 1/28-scale, free-spinning model of the NASA F-18 HARV (High Alpha Research Vehicle) airplane that can configured with and without the vertical tails installed. The purpose of the test was to determine what effects, if any, the absence of vertical tails (and rudders) had on the spin and spin-recovery capabilities of the HARV. The model was ballasted to dynamically represent the full-scale airplane at an altitude of 25,000 feet. Erect and inverted spin tests with symmetric mass loadings were conducted with the free-spinning model. The model results indicate that the basic airplane with vertical tails installed (with unaugmented control system) will exhibit fast, flat erect and inverted spins from which acceptable recoveries can be made. Removing the vertical tails had little effect on the erect spin mode, but did degrade recoveries from erect spins. In contrast, inverted spins without the vertical tails were significantly more severe than those with the tails installed.

Fremaux, C. Michael↗
NASA NTRS1959

Halogen-Containing Gases as Boundary Lubricants for Corrosion-Resistant Alloys at 1200 F

The extreme temperatures anticipated for lubricated parts in advanced flight powerplants dictate the consideration of unconventional methods of lubrication such as solid lubricants and the reactive gases described in the present research. These halogen-containing "reactive" gases such as dichlorodifluoromethane, CF2Cl2, are among the most stable of organic molecules. The high "flash" temperatures generated at the contacting asperities as a result of frictional heat are sufficient to cause local decomposition of the halogen-containing gases. The active atoms thus released (e.g., chlorine) then react with the metal to be lubricated to form halides capable of effective lubrication. The presence of small amounts of a sulfur-containing gas (e.g., 1 percent sulfur hexafluoride, SF6) was found to catalyze the formation of metal halides. Friction and wear studies were made with a hemisphere (3/16-in. rad.) rider sliding in a circumferential path on the flat surface of a rotating disk (2 1/2-in. diam.). The specimens of corrosion-resistant 2 alloys were run in an atmosphere of the various gases with a load of 1200 grams, a sliding velocity of 120 feet per minute, and temperature from 75 to 1200 F. An effective lubricant for ferritic materials (M-1 tool steel) was CF2Cl2, but significant corrosion occurred above 600 F. Corrosion evaluation in CF2Cl2 suggested a number of nickel- and cobalt-base alloys for additional lubrication study. Several combinations of gases and these metals were found to lubricate to 1200 F without excessive corrosion. The gases were CF2Cl2 Plus 1 percent SF6, monobromotrifluoromethane CF3Br plus 1 percent SF6, dibromodifluoromethane CF2Br2, iodotrifluoromethane, CF3I, and I2. Careful selection of metals and gas are necessary for successful lubrication over specific temperature ranges. Optimum combinations give friction coefficients as low as 0.05 without

Buckley, Donald H.↗
NASA NTRS2000

Residual Strength Analysis Methodology: Laboratory Coupons to Structural Components

The NASA Aircraft Structural Integrity (NASIP) and Airframe Airworthiness Assurance/Aging Aircraft (AAA/AA) Programs have developed a residual strength prediction methodology for aircraft fuselage structures. This methodology has been experimentally verified for structures ranging from laboratory coupons up to full-scale structural components. The methodology uses the critical crack tip opening angle (CTOA) fracture criterion to characterize the fracture behavior and a material and a geometric nonlinear finite element shell analysis code to perform the structural analyses. The present paper presents the results of a study to evaluate the fracture behavior of 2024-T3 aluminum alloys with thickness of 0.04 inches to 0.09 inches. The critical CTOA and the corresponding plane strain core height necessary to simulate through-the-thickness effects at the crack tip in an otherwise plane stress analysis, were determined from small laboratory specimens. Using these parameters, the CTOA fracture criterion was used to predict the behavior of middle crack tension specimens that were up to 40 inches wide, flat panels with riveted stiffeners and multiple-site damage cracks, 18-inch diameter pressurized cylinders, and full scale curved stiffened panels subjected to internal pressure and mechanical loads.

Dawicke, D. S.↗