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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Are low-cost sensors good enough for IAQ controls?

This study used laboratory testing to evaluate low-cost (about $\$ 200$ US) IAQ monitors that measured PM2.5 to determine if they are suitable for controlling IAQ for ventilation or air cleaning systems. Current Indoor Air Quality (IAQ) standards and approaches to minimizing pollutants depend almost exclusively on using dilution with outdoor air for some generic, continuously generated contaminant (e.g., ASHRAE Standard 62.2-2016). Some standards include measurement of CO 2 (e.g., EN 13779 standard (CEN, 2007) and NEN 8088 (NEN, 2011)) – however this is not because CO 2 itself is a pollutant of concern, but rather because it can be used as an occupancy indicator or as something that correlates with bioeffluents. Ideally, we would like to measure contaminant concentrations directly and ventilate to control their concentration within acceptable limits. This would ensure that concentrations do not got too high (as they can if emission rates exceed our assumptions) and also allow for ventilation reductions, and resulting energy savings, if concentrations are low. Until recently, it was impractical to consider direct contaminant control in residential (and many commercial) spaces due to the high cost and maintenance requirements for monitoring equipment. In the past couple of years low-cost sensors have been developed for some contaminants of concern – the greatest example of which is for particles. These sensors have been incorporated into low-cost (<$250 US) IAQ monitors. Finally, this has opened up the possibility of direct control of ventilation (and filtration systems) by sensing particles. However, it is important to evaluate these monitors to determine if their results are sufficiently good to control a ventilation system.

47 OTHER INSTRUMENTATION↗
DOE OSTI2020

Low-cost embedded optical sensing systems for distribution transformer monitoring

There is a mounting need for low-cost monitoring with online sensing technologies to maintain grid reliability and uptime. Here we introduce an innovative low-cost, embedded optical sensing technology initially focused on transformers that was developed and demonstrated at a major electric utility, Con Edison. A version of it that can be retrofitted onto existing transformers in the field was also developed. Two new 500 kVA distribution network transformers were built with embedded fiber-optic (FO) sensors and qualified per industry standards. Vibration, temperature, and corrosion were key parameters monitored. The first transformer with embedded FO sensors was installed at a Con Edison facility and monitored at our team’s office. The second one was installed in an urban street-side underground location with online data processing/feature extraction algorithms and monitored through a wireless router. Additionally, an older transformer was also retrofitted. Data analysis was done on these transformers showing promising correlations with their corresponding loading cycles. Furthermore, key events such as the transformer primary-side energizing, and other events were detected. In general, the technology was demonstrated over 6 months across the 3 transformers instrumented with promising results. Thus, it has the potential to enable predictive maintenance for transformers and other grid assets.

24 POWER TRANSMISSION AND DISTRIBUTION↗
NASA NTRS2010

COMPASS Final Report: Low Cost Robotic Lunar Lander

The COllaborative Modeling for the Parametric Assessment of Space Systems (COMPASS) team designed a robotic lunar Lander to deliver an unspecified payload (greater than zero) to the lunar surface for the lowest cost in this 2006 design study. The purpose of the low cost lunar lander design was to investigate how much payload can an inexpensive chemical or Electric Propulsion (EP) system deliver to the Moon s surface. The spacecraft designed as the baseline out of this study was a solar powered robotic lander, launched on a Minotaur V launch vehicle on a direct injection trajectory to the lunar surface. A Star 27 solid rocket motor does lunar capture and performs 88 percent of the descent burn. The Robotic Lunar Lander soft-lands using a hydrazine propulsion system to perform the last 10% of the landing maneuver, leaving the descent at a near zero, but not exactly zero, terminal velocity. This low-cost robotic lander delivers 10 kg of science payload instruments to the lunar surface.

McGuire, Melissa L.↗
NASA NTRS1977

A low cost, portable instrument for measuring emittance

A low cost, portable instrument was developed with which emittance can be measured by comparison to a standard. A reflector collects infrared radiation from a heated sample onto a low mass, black detector and the temperature rise of the black detector is measured with a thermocouple and meter. Graphical examples are presented for determination of emittance from measurements made on a sample at any known temperature.

Mcdonald, G.↗
NASA NTRS1977

A low cost, portable instrument for measuring emittance

A low cost, portable instrument has been developed with which emittance can be measured by comparison to a standard. A reflector collects infra-red radiation from a heated sample onto a low mass, black detector and the temperature rise of the black detector is measured with a thermocouple and meter. Graphical examples are presented for determination of emittance from measurements made on a sample at any known temperature.

Mcdonald, G.↗
DOE OSTI2024

Low-Cost, High-Performance Carbon Fiber for Compressed Natural Gas Storage Tanks (Final Technical Report – Down Select Report)

The aim of this project is to reduce the cost of Type IV, carbon fiber (CF) composite overwrap compressed gas storage tanks by reducing the cost of CF and CF composites. The project team worked to reduce the cost of CF by exploring and testing opportunities for a low-cost alternative precursor material for CF production to supplant market-dominant and costly polyacrylonitrile (PAN). Concurrently, the team aimed to reduce the cost of the tanks at the composite level by improving the interfacial adhesion between the fibers and the matrix resin through the incorporation of low-cost nanoparticles recycled from waste materials, which would reduce the volume of costly CF required to achieve the same tank performance. At the end of the first year, the project team selected mesophase pitch as the primary precursor candidate from a field of materials based on the superior mechanical performance and cost-saving potential. During the second year, the team produced CFs derived from mesophase pitch achieving an average tensile strength of 365.6 ksi and average tensile modulus of 40.74 Msi. Facility availability for spinning and converting these fibers at greater scale has hindered scale-up demonstration, but the team has identified opportunities to conduct this work in the near term. Cost modeling shows that these mesophase pitch-derived CFs can be up to 40% less expensive than PAN-derived CFs due to the lower cost of the feedstock material, higher throughput, greater conversion yield, and lower cost spinning method and compared to PAN. Additionally, the team has demonstrated at lab-scale that nanoparticle coating CFs can significantly increase the interfacial shear strength and load transfer efficiency of CFs in a matrix. Single filament pull-out testing showed a 27% average increase in max interfacial shear strength due to this coating. A continuous method of applying these coatings to a tow of CF has been developed for scale-up. 26 m tows of coated CFs were produced using this system and formed into composite ring samples for ASTM ring burst testing. Issues with the testing protocol have limited assessment of these results. A prototype Type IV tank was designed to meet ANSI HGV2 standards, and the design criteria set out by DOE, using the CF properties developed by the team paired with a proprietary resin matrix, a polyamide liner, and aluminum end bosses. The tank weighs 153.1 kg and with a total capacity of 5.8 kg H2 (5.6 kg usable), which yields a gravimetric capacity of 1.17 kWh/kg. Cost modeling predicts that the tank will have a projected cost of $15.73/kWh. Tank performance modeling does not include considerations for fiber-matrix load transfer efficiency improvements offered by nanoparticle coating method.

08 HYDROGEN↗
DOE OSTI2024

Low-Cost and Portable Biosensor Based on Monitoring Impedance Changes in Aptamer-Functionalized Nanoporous Anodized Aluminum Oxide Membrane

We report a low-cost, portable biosensor composed of an aptamer-functionalized nanoporous anodic aluminum oxide (NAAO) membrane and a commercial microcontroller chip-based impedance reader suitable for electrochemical impedance spectroscopy (EIS)-based sensing. The biosensor consists of two chambers separated by an aptamer-functionalized NAAO membrane, and the impedance reader is utilized to monitor transmembrane impedance changes. The biosensor is utilized to detect amodiaquine molecules using an amodiaquine-binding aptamer (OR7)-functionalized membrane. The aptamer-functionalized membrane is exposed to different concentrations of amodiaquine molecules to characterize the sensitivity of the sensor response. The specificity of the sensor response is characterized by exposure to varying concentrations of chloroquine, which is similar in structure to amodiaquine but does not bind to the OR7 aptamer. A commercial potentiostat is also used to measure the sensor response for amodiaquine and chloroquine. The sensing response measured using both the portable impedance reader and the commercial potentiostat showed a similar dynamic response and detection threshold. The specific and sensitive sensing results for amodiaquine demonstrate the efficacy of the low-cost and portable biosensor.

60 APPLIED LIFE SCIENCES↗
NASA NTRS1977

A low cost high temperature sun tracking solar energy collector

The design and economic evaluation of a low cost high temperature two axis sun tracking solar energy collector are described. The collector design is specifically intended for solar energy use with the freedom of motion about its two control axes being limited only to the amplitude required to track the sun. An examination of the performance criteria required in order to track the sun and perform the desired solar energy conversion is used as the starting point and guide to the design. This factor, along with its general configuration and structural aspect ratios, is the significant contributor to achieving low cost. The unique mechanical design allows the control system to counter wide tolerances that will be specified for the fabrication of the azimuth frame and perform within a small tracking error.

Perkins, G. S.↗
NASA NTRS1977

A low cost high temperature sun tracking solar energy collector

The design and economic evaluation of a low cost high temperature two-axis, sun tracking solar energy collector is described. The collector design was specifically intended for solar energy use with the freedom of motion about its two control axes limited only to the amplitude required to track the sun. An examination of the performance criteria required in order to track the sun and perform the desired solar energy conversion was used as the starting point and guide to the design. This factor, along with its general configuration and structural aspect ratios, was the significant contributor to achieving low cost. The unique mechanical design allowed the control system to counter wide tolerances specified for the fabrication of the azimuth frame and to perform within a small tracking error.

Perkins, G. S.↗
DOE OSTI2024

Performance Testing of Moving Bed Gasifier Using Biomass and Waste Fuels to Generate Low-Cost Clean Hydrogen

Our need for hydrogen is growing as the world transitions toward a low-carbon future. Hydrogen provides long-term energy storage for grid stability in a solar- and wind-dominated power market and can be used to decarbonize other sectors. One promising process for generating low-cost hydrogen that produces net-negative carbon is to gasify biomass with a mixture of legacy coal wastes, waste plastics, and other wastes with carbon capture. Use of waste fuels lowers costs and diverts waste from landfills. EPRI is leading a project, funded by the U.S. Department of Energy, to conduct performance testing of modular, moving-bed gasification for the generation of low-cost, clean hydrogen from biomass mixed with legacy coal waste, waste plastic, and/or refuse derived fuels. The work scope includes preparation of multiple pellet feedstocks using biomass (both woody biomass and corn stover) with a mixture of legacy coal waste, plastic waste (wire insulation), and refuse-derived fuel (RDF). These pelletized feedstocks are being qualified based on performance testing of selected fuel blend compositions in updraft moving-bed gasifier located in Sardinia, Italy. Testing is being conducted to obtain relevant data to advance the modular design of the moving-bed gasification process, and successfully use these feedstocks to produce a high hydrogen content raw syngas that can be shifted to produce clean hydrogen. Testing results will be used to determine the effects of the various fuels on feedstock development, the resulting products (i.e., syngas compositions, organic condensate production, and ash characteristics), and impacts on gasifier operations.

08 HYDROGEN↗
DOE OSTI2023

Durable and Low-Cost Fractal Structured Multifunctional Coatings for Next-Generation CSP

Fractal coatings on various low-cost and high-temperature metallic substrates such as SS316, SS347, In800H, In740H, In625, Haynes 230, etc. were fabricated employing our patented novel electrodeposition process at various deposition potentials and deposition times, as well as chemical etching. The best combination of the materials and processing conditions were co-optimized for the reliable and repeatable fabrication of the multifunctional coatings. Surface morphologies were examined using SEM and AFM, and fractal characterization was done using a 3D optical surface profiler. Fractal dimension was used to identify successful fabrication and material parameters. The mechanical durability of the coatings was evaluated using several standardized tests, such as sand abrasion (ASTM D968) and adhesion (ASTM D3359), to fully characterize and demonstrate the mechanical durability of the fabricated surfaces. HTF immersion tests on the fractal multifunctional coatings were conducted based on a modification of the ASTM D870, which is established for static water immersion testing. To calculate the corrosion rates and descaled weight loss of the samples subjected to thermal exposure for different time durations (100 h, 300 h, 500 h, and optionally 750 h) to estimate the corrosion rate. While protecting the substrates from corrosion is an important goal, an allied goals is also to examine the post-corrosion temperature stability and properties of the molten salts themselves due to the dissolution of the constituents of the alloys and the corrosion products from the coatings that cause “fouling” of the molten salts. Fouling characteristics of the different molten salt HTFs exposed to coated and uncoated substrates were investigated. Finally, considering a prototype molten salt/sCO2 heat exchanger, cost/performance model is developed to demonstrate that the coatings on low-cost alloys such as stainless steel provide lower levelized cost of heat exchanger compared to high nickel content Ha230.

14 SOLAR ENERGY↗
NASA NTRSDate not supplied

Initial Test Results for NASA Goddard’s Low-Cost Optical Terminal Adaptive Optics System

This presentation presents the testing approach and initial laboratory test results of the Adaptive Optics (AO) Subassembly (AOS) for the Low-Cost Optical Terminal (LCOT), a low-cost and flexible optical communications ground terminal. Leveraging commercial components and subassemblies wherever possible, LCOT is being developed by the NASA Goddard Space Flight Center (GSFC) Advanced Communications Capabilities for Exploration and Science Systems (ACCESS) project. An economical ground terminal allows NASA to create a global optical terminal network and enables the expansion of direct-to-Earth (DTE) optical communications. Located at the Goddard Geophysical and Astronomical Observatory (GGAO), LCOT is in the development phase and will receive first light during initial testing beginning in 2023. This new optical terminal includes a 700 mm Ritchey-Chretien commercial telescope, able to track Low Earth Orbit (LEO) spacecraft, receive instruments specified from 1500 - 1600 nm, and an uplink transmit optical system. Demodulation of optical coherent modulation formats requires downlink signal coupling into single-mode fiber. Due to atmospheric turbulence, signals experience wavefront distortions creating speckle patterns larger than the fiber core and high jitter requiring precise beam steering. AO is necessary to correct atmospheric turbulence effects and allow efficient coupling of received signals. In 2020, GSFC contracted with General Atomics to provide the LCOT AO system. This system has been delivered to GSFC in September 2021 and has been tested in laboratory to evaluate performance. This paper describes the laboratory testing approach, turbulence phase plate design, test results, and the AO field testing plan when installed on the LCOT telescope.

Adaptive Optics↗
NASA NTRS1968

Low cost techniques for fabricating lobed bearings

New low cost technique utilizes shims to create the lobes in bearing. Conventional methods of manufacture require accurate off-center grinding of the inside diameter of a bearing in a housing at various arc lengths depending on the number of lobes required.

Schuller, F. T.↗
NASA NTRS1970

Low-cost orbiting grinder for cutting ducts

Low-cost, portable machine cuts ducts made from heat-treated alloys. An abrasive wheel, powered by a high-speed air motor mounted on an expandible plug against the inner wall of the duct, gives precise cutting.

Lang, E. J.↗