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Practices are outlined for the design, installation, checkout, calibration, and operation of a thrust measurement system to be used during tests of a liquid monopropellant rocket engine. Appendixes include: (1) thrust measurement system elemental uncertainties; (2) short- and long-term thrust measurement system uncertainty; and (3) shunt calibration of force transducers.
Practices are outlined for the design, installation, checkout, calibration, and operation of a system to be used for measuring propellant flow in a liquid monopropellant rocket engine. Design guidelines rather than detailed specifications are provided for the critical components of each portion of the system. System elemental uncertainties are presented in an appendix.
Practices are outlined for the design, installation, checkout, calibration, and operation of a pressure measuring system to be used during tests of a liquid monopropellant rocket engine. Appendixes include: (1) pressure measurement system elemental uncertainties; (2) short- and long-term pressure measurement system uncertainty; (3) shunt calibration of pressure transducers; (4) special considerations for vacuum measurement; and (5) methods of determining the dynamic characteristics of pressure transducers. Design guidelines are provided for the critical components of each portion of the system to provide a pressure measurement system which meets the performance criteria specified.
The design, installation, checkout, calibration, and operation of a temperature measuring system to be used during tests of a liquid monopropellant rocket engine are discussed. Appendixes include: (1) temperature measurement system elemental uncertainties, and (2) tables and equations for use with thermocouples and resistance thermometers. Design guidelines are given for the critical components of each portion of the system to provide an optimum temperature measurement system which meets the performance criteria specified.
The design, installation, checkout, and operation of an exhaust gas composition measurement system for collecting and analyzing the exhaust gas from a liquid monopropellant rocket engine are described. Design guidelines are given for the critical components of each portion of the system to provide an exhaust gas composition measurement which meets the performance criteria specified.
This paper summarizes a study of small orbital transfer vehicles to place payloads in orbits with altitudes above those of the standard Shuttle operations. The overall objective of the study is to examine the role of the small orbital transfer vehicle (SOTV) in Shuttle operations and to identify typical propulsion concepts for accomplishing the mission. Consideration is given to existing and planned systems and upper stages, along with new propulsion stages. The new propulsion concept development examines tandem and clustered solids, controlled solids, monopropellant and bipropellant liquids, and staged solid/liquid combinations. The paper presents considerations of the mission requirements, tradeoffs of the various configurations, and candidate selections. For the selected candidate concepts the performance, support equipment, operational considerations and program costs were determined. The results show that a new modular liquid stage system is cost effective in handling the majority of the payloads considered. The remainder of the payloads can be accomodated by existing systems.
Small orbital transfer vehicles to place payloads in orbits with altitudes above those of the standard Shuttle operation are studied. Low energy earth orbits below those of the planned spinning solid upper stages are addressed. Tandem and clustered solids are considered along with controlled solids, monopropellant and bipropellant liquids, and staged solid/liquid combinations. The performance, airborne support equipment, and program costs for the selected candidate concepts are presented. The results show that the most economical way to deliver the low energy payloads is with a modular liquid bipropellant stage system for the large majority of the payloads. The remainder of the payloads would use the Shuttle with integral OMS and Scout from WTR for a few specialized payloads until the Shuttle is operational at WTR.
A model for the boundary layer at the exit plane of a rocket nozzle was developed which, unlike most previous models, includes the subsonic sublayer. The equations for the flow near the nozzle exit plane are presented and the method by which the subsonic sublayer transitions to supersonic flow in the plume is described. The resulting model describes the entire boundary layer and can be used to provide a startline for method-of-characteristics calculations of plume flowfields. The model was incorporated into a method of characteristics computer program and comparisons of computed results to experimental data show good agreement. The data used in the comparisons were obtained in tests in which mass fluxes from a 22.2-N (5 lbf) thrust engine were measured at angles off the nozzle centerline of up to 150 deg. Additional comparisons were made with data obtained during tests of a 0.89-N (0.2 lbr) monopropellant thruster and from the OH-64 space shuttle heating tests. The agreement with the data indicates that the model can be used for calculating plume backflow properties.
Various types of pumps and pump drives were evaluated to determine the lightest weight system for supplying propellants to a planetary orbit insertion rocket engine. From these analyses four candidate propellant feed systems were identified. Systems Nos. 1 and 2 were both battery powered (lithium-thionyl-chloride or silver-zinc) motor driven pumps. System 3 was a monopropellant gas generator powered turbopump. System 4 was a bipropellant gas generator powered turbopump. Parameters considered were pump break horsepower, weight, reliability, transient response and system stability. Figures of merit were established and the ranking of the candidate systems was determined. Conceptual designs were prepared for typical motor driven pumps and turbopump configurations for a 1000 lbf thrust rocket engine.
An analytical model of the steady-state burning of composite solid propellants is presented. An improved burning rate model is achieved by incorporating an improved AP monopropellant model, a separate energy balance for the binder in which a portion of the diffusion flame is used to heat the binder, proper use of the binder regression rate in the model, and a model for the combustion of the energetic binder component of CMDB propellants. Also, an improved correlation and model of aluminum agglomeration is developed which properly describes compositional trends.
Test firings with experimental liquid propellant gun systems indicate that the main concern standing in the way of practical application of LPG's is the possibility of unexpected explosions during start up when pressure is rapidly applied to the liquid monopropellant in the chamber. The phenomenon of many collapse-rebound cycles of imploding bubbles is theorized as the probable cause of explosions in LP systems. It may be concluded that LPG safety would be enhanced by choosing an LP with low bulk modulus, as well as low decomposition reaction rate, and that a benign looking DTA trace is not a sufficient quarantee of insensitivity to a pressure induced explosion. It is also shown that pre-pressurizing an LP charge, thus pre-compressing the bubbles near-isothermally, makes the system relatively insensitive to such pressure induced explosions. The applicability of this analysis to the question of acceleration induced explosion of explosive filled warheads is indicated.
The ullage compression ignition sensitivity of NOS-365 monopropellant under the pressure condition expected to be found in a medium caliber regenerative liquid propellant gun is evaluated. The results from the rapidly loaded propellant tests performed to date are presented. For this case, the physical state of the propellant is characterized by the presence of turbulence and a finely distributed ullage field. A description of the test fixtures, procedures and results is given. It is argued that the results to date indicate that with relatively simple precautionary measures NOS-365 can be rendered sufficiently immune to the ullage compression ignition mechanism to permit it to be safely used in a regenerative liquid propellant gun.
STS payload safety requirements for Earth-storable liquid propulsion systems are reviewed with respect to applicable safety documents. The effect of normal flight and emergency landing/abort launch profiles on propulsion system design is delineated. Spacecraft studied include Earth satellites, interplanetary spacecraft, and orbit transfer vehicles. Safety considerations for monopropellant (hydrazine), bipropellant (nitrogen tetroxide/monomethyl hydrazine), and ion (mercury) propulsion systems are described. Safety requirements for specific components of propulsion systems are reported. Analysis techniques for STS payload fracture control requirements for pressure vessels and critical support structure are discussed.
This paper presents several improvements to the BDP model of steady-state burning of AP composite solid propellants. The Price-Boggs-Derr model of AP monopropellant burning is incorporated to represent the AP. A separate energy equation is written for the binder to permit a different surface temperature from the AP; this includes an analysis of the sharing of primary diffusion flame energy, and correction of a BDP model inconsistency in treating the binder regression rate. A method for assembling component contributions to calculate the burning rates of multimodal propellants is also presented. Results are shown in the form of representative burning rate curves, comparisons with data, and calculated internal details of interest. Ideas for future work are discussed in an Appendix.
Reported study of composite-propellant burning summarizes recent advances in understanding behavior of propellant formulations based on ammonium perchlorate (AOP), binder, and aluminum in various proportions and particle size distributions. Approach presented incorporates adapted version of earlier model for monopropellant AP. Objective is to predict burning-rate characteristics of composite propellants at high pressure.
A 24-month coupon test program to evaluate the decomposition of propellant tanks is reported. The propellant fuel evaluated was monopropellant-grade hydrazine (N2H4), which is normally a colorless, fuming, corrosive, strongly reducing liquid. The degree of hydrazine decomposition was determined by means of chemical analyses of the liquid and evolved gases at the end of the test program. The experimental rates of hydrazine decomposition were determined to be within acceptable limits. The propellant tank materials and material combinations were not degraded by a 2-year exposure to hydrazine propellant. This was verified using change-of-weight determinations and microscopic examination of the specimen surface before and after exposure, and by posttest chemical analyses of hydrazine liquid for residual metal content.
When the flying spacecraft was approved for development, a power unit for the hydraulic system had to be developed. Unlike other systems on the orbiter, there was no precedent in earlier spacecraft for a hydraulic system nor for the power unit to drive the hydraulic pumps. The only prototypes available were airplane auxiliary power units (APU), which were not required to operate in the severe environments of a spacecraft nor to have the longevity of an orbiter hydraulic power unit. The challenge was to build a hydraulic power unit which could operate in 0g or 3g, in a vacuum or at sea level pressure, and at -65 F or 225 F, which would be capable of restarting while hot, and which would be capable of sustaining the hydraulic loads for the life of the orbiter. The basic approach to providing hydraulic power for the orbiter was to use a small, high speed, monopropellant fueled turbine power unit to drive a conventional aircraft type hydraulic pump. The stringent requirements imposed on the orbiter APU quickly made this machine different from existing aircraft APUs.
Oxygen/hydrogen propulsion system options for space station orbit maintenance and attitude control were developed and evaluated relative to monopropellant and storable bipropellant propulsion systems. Space station propulsion requirements were analyzed with reference to such considerations as station size, altitude, power, crew size, and orbit transfer vehicle and orbital maneuvering vehicle servicing requirements. The evolutionary growth of oxygen/hydrogen bipropellant propulsion as an integral part of several interrelated space station functions, e.g., life support, power, and thermal management was considered. Propellant resupply evolves from resupply based on transport of liquid oxygen and liquid hydrogen to water. The advantages of the operation of the space station based on an oxygen/hydrogen economy are presented and discussed.