Automated Nose Fairing Design-Ring and Skin Construction
Computer program for optimizing design of ring-stiffened sheet metal nose fairings
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Computer program for optimizing design of ring-stiffened sheet metal nose fairings
Base heating by radiation from wakes of ablating vehicles, and thermal analysis program to compute solar heating effects
Computer programs for synthesizing structural arrangements for ring-stiffened, honeycomb sandwich, and ring-stringer stiffened methods of construction for Saturn nose fairings
Nose selection and vehicle motion dynamics for second stage of two-stage sounding rocket system, discussing nose shapes effect on altitude performance, overall vehicle stability, bending moments, etc
Rigid body ejection dynamics of split-fairing system for four-stage Javelin sounding rocket under various parameter changes
Convective and radiative heat transfer to entry vehicles protected by ablation heat shield, obtaining absorption coefficients
Heat-transfer data were evaluated from temperature time histories measured on a cooled cylindrical model with a cone-shaped nose and with turbulent flow at Mach numbers 3.00, 3.44, 4.08, 4.56, and 5.04. The experimental data were compared with calculated values using a modified Reynold's analogy between skin-friction and heat-transfer. Theoretical skin- friction coefficients were calculated using the method of Van Driest the method of Sommer and Short. The heat-transfer data obtained from the model were found to correlate when the 'T' method of Sommer and Short was used. The increase in turbulent heat-transfer rate with a reduction in wall to freestream temperature ratio was of the same order of magnitude as has been found for the turbulent skin-friction coefficient.
This paper reports computational simulations and analysis in support of calibration and flow characterization tests in a high enthalpy arc-jet facility at NASA Ames Research Center. These tests were conducted in the NASA Ames 10-MW TP3 facility using flat-faced stagnation calorimeters at six conditions corresponding to the steps of a simulated flight heating profile. Data were obtained using a conical nozzle test configuration in which the models were placed in a free jet downstream of the nozzle. Experimental surveys of arc-jet test flow with pitot pressure and heat flux probes were also performed at these arc-heater conditions, providing assessment of the flow uniformity and valuable data for the flow characterization. Two different sets of pitot pressure and heat probes were used: 9.1-mm sphere-cone probes (nose radius of 4.57 mm or 0.18 in) with null-point heat flux gages, and 15.9-mm (0.625 in) diameter hemisphere probes with Gardon gages. The probe survey data clearly show that the test flow in the TP3 facility is not uniform at most conditions (not even axisymmetric at some conditions), and the extent of non-uniformity is highly dependent on various arc-jet parameters such as arc current, mass flow rate, and the amount of cold-gas injection at the arc-heater plenum. The present analysis comprises computational fluid dynamics simulations of the nonequilibrium flowfield in the facility nozzle and test box, including the models tested. Comparisons of computations with the experimental measurements show reasonably good agreement except at the extreme low pressure conditions of the facility envelope.
This paper reports computational simulations and analysis in support of calibration and flow characterization tests in a high enthalpy arc-jet facility at NASA Ames Research Center. These tests were conducted in the NASA Ames 10-MW TP3 facility using flat-faced stagnation calorimeters at six conditions corresponding to the steps of a simulated flight heating profile. Data were obtained using a conical nozzle test configuration in which the models were placed in a free jet downstream of the nozzle. Experimental surveys of arc-jet test flow with pitot pressure and heat flux probes were also performed at these arc-heater conditions, providing assessment of the flow uniformity and valuable data for the flow characterization. Two different sets of pitot pressure and heat probes were used: 9.1-mm sphere-cone probes (nose radius of 4.57 mm or 0.18 in) with null-point heat flux gages, and 15.9-mm (0.625 in) diameter hemisphere probes with Gardon gages. The probe survey data clearly show that the test flow in the TP3 facility is not uniform at most conditions (not even axisymmetric at some conditions), and the extent of non-uniformity is highly dependent on various arc-jet parameters such as arc current, mass flow rate, and the amount of cold-gas injection at the arc-heater plenum. The present analysis comprises computational fluid dynamics simulations of the nonequilibrium flowfield in the facility nozzle and test box, including the models tested. Comparisons of computations with the experimental measurements show reasonably good agreement except at the extreme low pressure conditions of the facility envelope.
Effect of nose bluntness on pressure fluctuations measured on 15 deg and 20 deg cone cylinders at transonic speeds
A systematic wind-tunnel investigation has been performed on a series of spherically blunted 10-degree cones to determine Mach number and angle-of-attack effects on the hypersonic static stability. The cones, which range in nose-to-base radius ratios from 0 to 0.5, have been tested from -4 to 20 degrees angle of attack at Mach numbers of 6 and 10 in air and 20 in helium. Relatively large excursions in the center-of-pressure location were observed for small changes in cone nose bluntness. The movement of the center of pressure was also noted to become more pronounced as Mach number increased; increases in angle of attack tended to lessen the magnitude of these excursions. Computational predictions of basic aerodynamic coefficients as well as the center-of-pressure locations using both viscous and inviscid theory compare very well with the experimental data.
A cone with a blunt nose tip and a 10.7 deg cone half angle and an ogive with a blunt nose tip and a 20 deg flared cylinder afterbody have been tested in free flight over a Mach number range of 0.30 to 2.85 and a Reynolds number range of 1 x 10(exp 6) to 23 x 10(exp 6). Time histories, cross plots of force and moment coefficients, and plots of the longitudinal force,coefficient, rolling velocity, aerodynamic center, normal- force-curve slope, and dynamic stability are presented. With the center-of-gravity location at about 50 percent of the model length, the models were both statically and dynamically stable throughout the Mach number range. For the cone, the average aerodynamic center moved slightly forward with decreasing speeds and the normal-force-curve slope was fairly constant throughout the speed range. For the ogive, the average aerodynamic center remained practically constant and the normal-force-curve slope remained practically constant to a Mach number of approximately 1.6 where a rising trend is noted. Maximum drag coefficient for the cone, with reference to the base area, was approximately 0.6, and for the ogive, with reference to the area of the cylindrical portion, was approximately 2.1.
Presented are the results of numerical simulations of hypersonic flow about blunt cones and hemispherical nose configurations for reentry velocities of 7.5 and 10 km/s. Cone half angles 0, 5, and 10 deg are considered at zero angle of incidence; however, the focus is for the 5 deg cone. The body size and altitude ranges considered (70 to 110 km) are such that the flow is in the transitional regime. Translational, thermodynamic, and chemical nonequilibrium effects are considered in the numerical simulation by utilizing the direct simulation Monte Carlo (DSMC) method of Bird. The DSMC results are compared with those obtained with viscous shock-layer and Navier-Stokes methods. Comparisons between the DSMC and continuum calculations show the altitude range where differences in flowfield structure and surface quantities become significant. The current calculations show that the binary scaling similitude provides a means of correlating the blunt body surface quantities in the hypersonic, transitional regime. Furthermore, for the higher velocity entry conditions, the results highlight some of the concerns in the application of multitemperature continuum formulations, particularly the use of some proposed functional relations for the chemical rate constants under thermodynamic nonequilibrium conditions.
Aerodynamic noise measurements have been obtained on three nose-cylinder configurations (15 deg cone-cylinder, biconic nose-cylinder and biconic nose-corrogated cylinder) in transonic flow. The noise environment at the foot of the terminal normal shock and its associated separated flow bubble were examined in detail. A peak in the frequency spectra of the separated flow region was observed which compares well with the predicted resonance frequency of the separated pocket using Trilling's incident shock model. As a consequence of the observed sound spectra and noise level, a flow model is postulated which consist of a cellular separated flow region. In the central portion of the cell the flow resembles the classical two-dimensional recirculating bubble, but each cell is vented by a pair of counter rotating vortices, which start at the surface and steam downstream.
The skin temperature and surface pressure were measured on a large-scale, highly polished nose having a relatively sharp-tipped 100 deg total-angle cone followed by a conical flare section of 10 deg half-angle. The measurements were obtained in flight from a rocket-propelled model up to a peak Mach number of 4.08 and a peak Reynolds number of 22 x 10(exp 6) per foot. Temperature distributions indicated that the heating on the forward 3.5 inches of the 100 deg cone was lower than the heating on the rearward portion. Likewise, measured temperatures on the flare portion of the test nose were generally lower than the temperatures on the 100 deg cone portion. The data indicated that the local Reynolds numbers of transition, based on calculated boundary-layer momentum thicknesses, ranged from 530 to 940 for a Mach number range from 2.72 to 3.75. Comparison of measured cone pressures with theory for a sharp cone showed that theory overestimates the cone pressures. Pressure measurements on the flare portion of the nose showed that in the lower speed range the flow expands below atmospheric pressure in going from the cone to the flare; however, as the speed increased, the expansion diminished and for speeds greater than a Mach number of approximately 3.0 the flare pressure coefficients were at or near a value of zero.
To understand the effects of freestream acoustic disturbances on transition reversal over a blunt body, three-dimensional direct numerical simulations (DNS) were conducted to investigate the interaction of a tunnel-like acoustic disturbance field with a Mach 8 laminar boundary layer over a 7 deg half-angle blunt cone with a nose radius of 𝑅 𝑛 = 5.2 mm. The flow conditions and the axisymmetric cone geometry matched those measured in the Sandia Hypersonic Wind Tunnel at Mach 8 (Sandia HWT-8), and the incident freestream acoustic disturbances in the DNS were generated by acoustic radiation from the nozzle-wall turbulent boundary layer in the same tunnel. Consistent with the predictions of the nonmodal instability analysis, the study shows the emergence of a second spectral peak for moderately oblique waves between 150 kHz and 200 kHz in the aft part of the cone. The spectral energy of temperature and streamwise velocity fluctuations is initially concentrated within the entropy layer. These fluctiations are eventually “swallowed” by the boundary layer as the entropy-layer thickness 𝛿 𝑆 becomes similar to the boundary-layer thickness 𝛿h𝑡 at downstream locations. The numerical schlieren contours show the same inclined structures commonly observed in blunt cone experiments, and these structures are found to be three dimensional and advect with a constant speed approximately equal to the mean flow speed near the edge of the boundary layer.
To understand the effects of freestream acoustic disturbances on transition reversal over a blunt body, three-dimensional direct numerical simulations (DNS) were conducted to investigate the interaction of a tunnel-like acoustic disturbance field with a Mach 8 laminar boundary layer over a 7 deg half-angle blunt cone with a nose radius of 𝑅 𝑛 = 5.2 mm. The flow conditions and the axisymmetric cone geometry matched those measured in the Sandia Hypersonic Wind Tunnel at Mach 8 (Sandia HWT-8), and the incident freestream acoustic disturbances in the DNS were generated by acoustic radiation from the nozzle-wall turbulent boundary layer in the same tunnel. Consistent with the predictions of the nonmodal instability analysis, the study shows the emergence of a second spectral peak for moderately oblique waves between 150 kHz and 200 kHz in the aft part of the cone. The spectral energy of temperature and streamwise velocity fluctuations is initially concentrated within the entropy layer. These fluctiations are eventually “swallowed” by the boundary layer as the entropy-layer thickness 𝛿 𝑆 becomes similar to the boundary-layer thickness 𝛿h𝑡 at downstream locations. The numerical schlieren contours show the same inclined structures commonly observed in blunt cone experiments, and these structures are found to be three dimensional and advect with a constant speed approximately equal to the mean flow speed near the edge of the boundary layer.
The distribution of Preston tube pressures within turbulent boundary layers along the surface of a sharp-nosed, ten degree cone was correlated with theoretical values of turbulent skin friction for freestream Mach numbers less than one. The mini-basic computer code, the Wu and Lock computer code, and the STAN-5 computer code were used to analyze the data and to solve the boundary layer conservation equations. The skin friction which results from using Preston tube pressures in the correlation equation, has a rms error of 1.125 percent. It was found that the effective center of the probe is not a constant but increases as the surface distance increases. For a specified unit Reynolds number, the effective center of the probe decreases as the Mach number increases. The variation of the fluid (air) properties across the face of the probe may be neglected for subsonic flows. The possible transverse errors caused by the use of the concept of a virtual origin for the turbulent boundary layer were investigated and found to be negligible.