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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

Automated Composites Processing Technology: Film Module

NASA's Marshall Space Flight Center (MSFC) has developed a technology that combines a film/adhesive laydown module with fiber placement technology to enable the processing of composite prepreg tow/tape and films, foils or adhesives on the same placement machine. The development of this technology grew out of NASA's need for lightweight, permeation-resistant cryogenic propellant tanks. Autoclave processing of high performance composites results in thermally-induced stresses due to differences in the coefficients of thermal expansion of the fiber and matrix resin components. These stresses, together with the reduction in temperature due to cryogen storage, tend to initiate microcracking within the composite tank wall. One way in which to mitigate this problem is to introduce a thin, crack-resistant polymer film or foil into the tank wall. Investigation into methods to automate the processing of thin film or foil materials into composites led to the development of this technology. The concept employs an automated film supply and feed module that may be designed to fit existing fiber placement machines, or may be designed as integral equipment to new machines. This patent-pending technology can be designed such that both film and foil materials may be processed simultaneously, leading to a decrease in part build cycle time. The module may be designed having a compaction device independent of the host machine, or may utilize the host machine's compactor. The film module functions are controlled by a dedicated system independent of the fiber placement machine controls. The film, foil, or adhesive is processed via pre-existing placement machine run programs, further reducing operational expense.

Hulcher, A. Bruce↗

Effects of Vacuum Ultraviolet Radiation on Thin Polyimide Films Evaluated

NASA anticipates launching the Next Generation Space Telescope (NGST) mission-- whose purpose is to examine the origins of our universe by making measurements in the infrared portion of the spectrum--in 2009. So that the telescope can operate at very low temperatures (less than 100 K), a halo orbit about the second Lagrangian point (L2) is being considered because it is far from Earth and its reflected sunlight. The Sun-Earth L2 point is located 1.53 10(exp 6) km from the Earth in the direction away from the Sun. This mission presents new challenges in many areas of technology, including the development of a multilayer insulation sunshield for the telescope. This sunshield is required to be large (proposed dimensions of approximately 33 by 14 m), storable, deployable, and lightweight. In addition, its polymer film layers must be seamable, foldable, and resistant to tearing and creep, with low outgassing. The sunshield must maintain its structural integrity and its Sun-facing side must maintain a low solar absorptance to thermal emittance ratio (alpha/epsilon) over the planned 10-yr mission duration including over 80,000 hr facing constant sunlight.

Dever, Joyce A.↗

High power density proton exchange membrane fuel cells

Proton exchange membrane (PEM) fuel cells use a perfluorosulfonic acid solid polymer film as an electrolyte which simplifies water and electrolyte management. Their thin electrolyte layers give efficient systems of low weight, and their materials of construction show extremely long laboratory lifetimes. Their high reliability and their suitability for use in a microgravity environment makes them particularly attractive as a substitute for batteries in satellites utilizing high-power, high energy-density electrochemical energy storage systems. In this investigation, the Dow experimental PEM (XUS-13204.10) and unsupported high platinum loading electrodes yielded very high power densities, of the order of 2.5 W cm(exp -2). A platinum black loading of 5 mg per cm(exp 2) was found to be optimum. On extending the three-dimensional reaction zone of fuel cell electrodes by impregnating solid polymer electrolyte into the electrode structures, Nafion was found to give better performance than the Dow experimental PEM. The depth of penetration of the solid polymer electrolyte into electrode structures was 50-70 percent of the thickness of the platinum-catalyzed active layer. However, the degree of platinum utilization was only 16.6 percent and the roughness factor of a typical electrode was 274.

Murphy, Oliver J.↗

Panelized high performance multilayer insulation

Multilayer insulation coverings with low conductivity foam spacers are interleaved with quarter mil aluminized polymer film radiation shields to cover flight type liquid hydrogen tankage of space vehicles with a removable, structurally compatible, lightweight, high performance cryogenic insulation capable of surviving extended space mission environments.

Burkley, R. A.↗

Thermodielectric radiometer.

Thermodielectric radiometer for transient radiant flux short duration pulse measurement, using thermally induced depolarization of polymer film dielectric

Beam, B. H.↗

Thermodielectric radiometer.

Thermodielectric radiometer for transient radiant flux short duration pulse measurement, using thermally induced depolarization of polymer film dielectric

Beam, B. H.↗

Liquid-hydrogen/nuclear-radiation resistant seals

Seal employs aromatic heterocyclic polymer, polyquinoxaline, and features resin starved laminate consisting of alternate layers of woven glass fabric and polymer film. Design gives gasket a mechanical spring characteristic, eliminating cold flow and resulting in elastic recovery when gasket is unloaded.

Van Auken, R.↗

Reverse-osmosis membranes by plasma polymerization

Thin allyl amine polymer films were developed using plasma polymerization. Resulting dry composite membranes effectively reject sodium chloride during reverse osmosis. Films are 98% sodium chloride rejective, and 46% urea rejective.

Hollahan, J. R.↗

Fixation of virgin lunar surface soil

Two systems are shown to be suitable for fixing loose particulate soils with a polymer film, without visually detectable disturbance of the soil particle spatial relationships. A two-component system is described, which uses a gas monomer condensible at the soil temperature and a gas phase catalyst acting to polymerize the monomer. A one-component system using a monomer which polymerizes spontaneously on and within the top few millimeters of the soil is also considered. The two-component system employs a simpler apparatus, but it operates over a narrower temperature range (approximately -40 to -10 C). Other two-component systems were identified which may operate at soil temperatures as high as +100 C, at relatively narrow temperature ranges of approximately 30 C. The one-component system was demonstrated to operate successfully with initial soil temperatures from -70 C or lower to +150 C.

Conley, J. M.↗

Morphology of poly-p-xylylene crystallized during polymerization.

The morphology of as-polymerized poly-p-xylylene grown between -17 and 30 C is found to consist of lame llar alpha crystals oriented with the (010) plane parallel to the support surface. The crystallinity decreases with decreasing polymerization temperature. Spherulitic and nonspherulitic portions of the polymer film consist of folded chain lamellas with the chain axis parallel to the support surface. The results were obtained by small- and wide-angle X-ray measurements, electron and optical microscopy, and differential thermal analysis.

Kubo, S.↗

Research in the aerospace physical sciences

Research efforts are reported in various areas including dynamics of thin films, polymer chemistry, mechanical and chemical properties of materials, radar system engineering, stabilization of lasers, and radiation damage of organic crystals. Brief summaries of research accomplished and literature citations are included.

Whitehurst, R. N.↗

The atomic nature of polymer-metal interactions in adhesion, friction and wear

The adhesion, friction, and wear behavior of the solid polymers PTFE and polyimide in contact with various metals were studied using field ion microscopy, Auger emission spectroscopy, and scanning electron microscopy. Results indicate that the polymers will transfer to a clean tungsten surface on simple tough contact, forming a chemical bond. With PTFE, it is hypothesized that the bonding is of the carbon to the metal surface, while with the polyimide, both oxygen and carbon bonding to the tungsten surface are possible. In sliding contact, the friction process itself can initiate polymer film formation. The formation of such films has been suggested as a form of extreme pressure lubrication.

Buckley, D. H.↗

Isotope alpha irradiators for radiobiological research

Radiation absorption is considered for the case where the isotopic alpha source, in the form of a flat disk, and the axially located biological object, also in the form of a flat disk, are separated by a layer of gas. Frequently the biological object is covered by a polymer film with minimal thickness for protection against radioactive contaminants. The energy of the alpha particle is calculated at the place where the absorbed dose is determined, taking into account loss of energy in air, film and tissue. The level of energy is determined by the specific loss in energy of the alpha particle arriving from the point source to a point at the biological subject.

Drasher, V.↗

Organic solar cell exploratory research

Principles governing the photovoltaic effect in organic materials on the molecular level are studied and applied to the design and fabrication of laboratory devices having a photovoltaic organic polymer film as their key element. Progress to date has been in three areas: (1) materials synthesis; (2) apparatus development; and (3) ultra-thin film fabrication.

Yalenty, S. J.↗