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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

Quiet Clean Short-haul Experimental Engine (QCSEE) main reduction gears detailed design report

Lightweight turbine engines with geared slower speed fans are considered. The design of two similar but different gear ratio, minimum weight, epicyclic star configuration main reduction gears for the under the wing (UTW) and over the wing (OTW) engines is discussed. The UTW engine reduction gear has a ratio of 2.465:1 and a 100% power design rating of 9885 kW (13,256 hp) at 3143 rpm fan speed. The OTW engine reduction gear has a ratio of 2.062:1 and a 100% power design rating of 12813 kW (17183 hp) at 3861 rpm fan speed. Details of configuration, stresses, deflections, and lubrication are presented.

Defeo, A.↗

Performance of computer-optimized tapered-roller bearings to 2.4 million DN

The performance of 120.65 mm bore high speed design tapered roller bearings was investigated at shaft speeds to 20,000 rpm under combined thrust and radial load. The test bearing design was computer optimized for high speed operation. Temperature distribution and bearing heat generation were determined as a function of shaft speed, radial and thrust loads, lubricant flow rates, and lubricant inlet temperature. The roller bearing operated successfully at shaft speeds up to 20,000 rpm under heavy thrust and radial loads. Cup cooling was effective in decreasing the high cup temperatures to levels equal to the cone temperature.

Parker, R. J.↗

Performance, emissions, and physical characteristics of a rotating combustion aircraft engine, supplement A

Testing was conducted using the basic RC2-75 engine, to which several modifications were incorporated which were designed to reduce the hydrocarbon emissions and reduce the specific fuel consumption. The modifications included close-in surface gap spark plugs, increased compression ratio rotors, and provisions for utilizing either side or peripheral intake ports, or a combination of the two if required. The proposed EPA emissions requirements were met using the normal peripheral porting. The specific fuel economy demonstrated for the modified RC2-75 was 283 g/kW-hr at 75% power and 101 brake mean effective pressure (BMEP) and 272.5 g/kW-hr at 75% power and 111 BMEP. The latter would result from rating the engine for takeoff at 285 hp and 5500 rpm, instead of 6000 rpm.

Lamping, R. K.↗

Lubrication of optimized-design tapered-roller bearings to 2.4 million DN

The performance of 120.65 mm (4.75 in.) bore high speed design, tapered roller bearings was investigated at shaft speeds to 20,000 rpm (2.4 million DN) under combined thrust and radial load. The test bearing design was computer optimized for high speed operation. Temperature distribution bearing heat generation were determined as a function of shaft speed, radial and thrust loads, lubricant flow rates, and lubricant inlet temperature. The high speed design, tapered roller bearing operated successfully at shaft speeds up to 20,000 rpm under heavy thrust and radial loads. Bearing temperatures and heat generation with the high speed design bearing were significantly less than those of a modified standard bearing tested previously. Cup cooling was effective in decreasing the high cup temperatures to levels equal to the cone temperature.

Parker, R. J.↗

Laser-Doppler velocimetry measurements in a motored IC engine simulator

A measurement technique and experimental results are presented for mean velocity and velocity fluctuations in a motored, axisymmetric engine chamber simulation. Three valve configurations are considered: open orifice, open valve, and operating valve. Measurements of axial and tangential velocity components have been taken at various axial and radial positions for one compression ratio (7:1) and one rpm level (31). The measurements show that the intake stroke (in both two and four stroke operations) result in a recirculating flow with substantial turbulence generation even at the low rpm value. The four-stroke results in an axisymmetric design are novel and especially significant since the ability exists to make comparisons with theoretical, axisymmetric, turbulent results.

Gany, A.↗

Acoustic pressures on a prop-fan aircraft fuselage surface

Acoustic pressure amplitude and phase distributions on the surface of a simulated fuselage (a rigid semi-cylinder) installed in an acoustically treated wind tunnel near a Prop-Fan model were measured. The test conditions simulated the relative tip Mach number and blade loading of a full scale Prop-Fan at high altitude 0.8 Mach number cruise. Measurements were also made at equivalent microphone locations without the semi-cylinder to establish the effects of the presence of a fuselage on the sound pressure amplitudes. These effects were found to be 6 dB at 90 degrees incidence, decreasing to no effect at grazing incidence. Comparison of measurements and calculations using a Hamilton Standard Prop-Fan noise calculation computer program showed good agreement in peak level and in phase distribution. Continuous recordings were also made of a Prop-Fan RPM sweep at constant simulated flight speed and a simulated flight speed sweep at constant Prop-Fan RPM. These showed smooth variations in noise level over the tip Mach number range 0.878 to 1.143.

Magliozzi, B.↗

Effects of chronic centrifugation on skeletal muscle fibers in young developing rats

Three groups of 30-d old male and female rats were centrifuged for 2, 4, 8, and 16 weeks, after which their soleus and plantaris muscles were analysed for changes in proportions of muscle fiber types. The groups were: earth control, maintained at earth gravity without rotation; rotation control, subjected to a gravitational force of 1.05 G and 28 rpm; and rotation experimental, subjected to a gravitational force of 2 G and 28 rpm. Muscle fibers were classified into four fiber types on the basis of actomyosin ATPase activity as slow oxidative, fast oxidative glycolytic and either fast glycolytic (plantaris) or intermediate (soleus). Hypergravity resulted in an increase in slow oxidative fibers in soleus relative to the earth control, but not of females treated similarly. The relationship of body weight to the changes in proportion of slow oxidative fibers is discussed.

Martin, W. D.↗

Electronically commutated dc motors for electric vehicles

A motor development program to explore the feasibility of electronically commutated dc motors (also known as brushless) for electric cars is described. Two different design concepts and a number of design variations based on these concepts are discussed. One design concept is based on a permanent magnet, medium speed, machine rated at 7000 to 9000 rpm, and powered via a transistor inverter power conditioner. The other concept is based on a permanent magnet, high speed, machine rated at 22,000 to 26,000 rpm, and powered via a thyristor inverter power conditioner. Test results are presented for a medium speed motor and a high speed motor each of which have been fabricated using samarium cobalt permanent magnet material.

Maslowski, E. A.↗

Experimental analysis of IMEP in a rotary combustion engine

A real time indicated mean effective pressure measurement system is described which is used to judge proposed improvements in cycle efficiency of a rotary combustion engine. This is the first self-contained instrument that is capable of making real time measurements of IMEP in a rotary engine. Previous methods used require data recording and later processing using a digital computer. The unique features of this instrumentation include its ability to measure IMEP on a cycle by cycle, real time basis and the elimination of the need to differentiate volume function in real time. Measurements at two engine speeds (2000 and 3000 rpm) and a full range of loads are presented, although the instrument was designed to operate to speeds of 9000 rpm.

Schock, H. J.↗

Performance of jet- and inner-ring-lubricated 35 millimeter bore ball bearings operating to 2.5 million DN

Parametric tests were conducted with a 35 millimeter bore, angular contact ball bearing having a single outer land guided cage. Lubrication was achieved by flowing oil through axial grooves and radial holes machined in the inner ring of the bearing. Test conditions were a thrust load of 667 N (150 lb), shaft speeds from 48,000 to 72,000 rpm, and an oil inlet temperature of 394 K (250 F). Data from tests where the distribution of the total oil supplied to the inner ring was 50 percent for bearing lubrication and 50 percent for bearing inner ring cooling were compared with those where the distribution pattern was 25 percent lubrication and 75 percent cooling. Successful operation was experienced with both the 50-50 and 25-75 percent flow distribution patterns to 2.5 million DN. The 50-50 percent flow pattern provided the cooler bearing operation of the two inner ring lubricated bearings. The jet lubricated bearing had lower outer ring and higher inner ring temperatures than the inner ring lubricated bearings. Maximum power loss of 2.8 kW (3.7 hp) was experienced with the 25-75 percent flow distribution, and maximum percent cage slip of 7.0 occurred at 72,300 rpm with the 50-50 percent flow distribution.

Schuller, F., T.↗

Life analysis of multiroller planetary traction drive

A contact fatigue life analysis was performed for a constant ratio, Nasvytis Multiroller Traction Drive. The analysis was based on the Lundberg-Palmgren method for rolling element bearing life prediction. Life adjustment factors for materials, processing, lubrication and traction were included. The 14.7 to 1 ratio drive consisted of a single stage planetary configuration with two rows of stepped planet rollers of five rollers per row, having a roller cluster diameter of approximately 0.21 m, a width of 0.06 m and a weight of 9 kg. Drive system 10 percent life ranged from 18,800 hours at 16.6 kW (22.2 hp) and 25,000 rpm sun roller speed, to 305 hours at maximum operating conditions of 149 kw (200 hp) and 75,000 rpm sun roller speed. The effect of roller diameter and roller center location on life were determined. It was found that an optimum life geometry exists.

Coy, J. J.↗

Aerodynamic and acoustic behavior of a YF-12 inlet at static conditions

An aeroacoustic test program to determine the cause of YF-12 inlet noise suppression was performed with a YF-12 aircraft at ground static conditions. Data obtained over a wide range of engine speeds and inlet configurations are reported. Acoustic measurements were made in the far field and aerodynamic and acoustic measurements were made inside the inlet. The J-58 test engine was removed from the aircraft and tested separately with a bellmouth inlet. The far field noise level was significantly lower for the YF-12 inlet than for the bellmouth inlet at engine speeds above 5500 rpm. There was no evidence that noise suppression was caused by flow choking. Multiple pure tones were reduced and the spectral peak near the blade passing frequency disappeared in the region of the spike support struts at engine speeds between 6000 and 6600 rpm.

Bangert, L. H.↗

Endurance tests with large-bore tapered-roller bearings to 2.2 million DN

Endurance life tests were run with standard design and optimized high-speed design 120.65-mm-(4.750-in.-) bore tapered-roller bearings at shaft speeds of 12,500 and 18,500 rpm, respectively. Standard design bearings of vacuum melted AISI 4320 and CBS-1000M, and high-speed design bearings of CBS-1000M and through-hardened AISI M-50 were run under heavy combined radial and thrust load until fatigue failure or until a preset cutoff time of 1100 hours was reached. Standard design bearings made from CBS 1000M material ran to a 10 percent life approximately six times rated catalog life. Twelve identical bearings of AISI 4320 material ran to ten times rated catalog life without failure. Cracking and fracture of the cones of AISI M-50 high-speed design bearings occurred at 18,500 rpm due to high tensile hoop stresses. Four CBS 1000M high-speed design bearings ran to twenty-four times rated catalog life without any spalling, cracking or fracture failures.

Parker, R. J.↗

Aerodynamic and acoustic behavior of a YF-12 inlet at static conditions

An aeroacoustic test program was performed with a YF-12 aircraft at ground static conditions. The objective was to collect acoustic and aerodynamic data that could determine the cause of YF-12 inlet noise suppression observed earlier. The results showed that the far-field noise level was lower with the YF-12 inlet than with a bellmouth inlet at engine speeds above 5500 rpm. The differences were about 5 PNdB to 11 PNdB, depending on YF-12 inlet configuration and on engine speed. Measurements showed that YF-12 inlet noise suppression was not caused by flow choking. The spike support struts were probably responsible, as in that region the spectral peak near the blade passing frequency disappeared between 6000 and 6600 rpm, and multiple pure tones were greatly reduced.

Bangert, L. H.↗

Experimental analysis of IMEP in a rotary combustion engine

This experimental work demonstrates the use of a NASA designed, real time Indicated Mean Effective Pressure (IMEP) measurement system which will be used to judge proposed improvements in cycle efficiency of a rotary combustion engine. This is the first self-contained instrument that is capable of making real time measurements of IMEP in a rotary engine. Previous methods used require data recording and later processing using a digital computer. The unique features of this instrumentation include its ability to measure IMEP on a cycle by cycle, real time basis and the elimination of the need to differentiate the volume function in real time. Measurements at two engine speeds (2000 and 3000 RPM) and a full range of loads are presented, although the instrument was designed to operate to speeds of 9000 RPM.

Schock, H. J.↗

Investigation of Heat Transfer from a Stationary and Rotating Conical Forebody

The convective heat transfer from the surface of a conical forebody having a hemispherical nose, an included angle of approximately 30 deg, and. a maximum diameter of 18.9 inches was investigated in a wind tunnel for both stationary and. rotating operation. The range of test conditions included free-stream velocities up to 400 feet per second, rotational speeds up to 1200 rpm, and. angles of attack of 0 deg and 6 deg. Both a uniform surface temperature and a uniform heater input power density were used. The Nusselt-Reynolds number relations provided good correlation of the heat-transfer data for the complete operating range at 0 deg angle of attack with and without spinner rotation, and for 6deg angle of attack with rotation. Rotational speeds up to 1200 rpm had no apparent effect on the heat-transfer characteristics of the spinner. The results obtained at 6 deg angle of attack with rotation were essentially the same as those obtained at 0 deg angle of attack without rotation. The experimental heat-transfer characteristics in the turbulent flow region were consistently in closer agreement with the results predicted for a two-dimensional body than with those predicted. for a cone. For stationary operation at 60 angle of attack, the measured heat-transfer coefficients in the turbulent flow region were from 6 to 13 percent greater on the lower surface (windward. side) than on the upper surface (sheltered side) for corresponding surface locations. The spinner-nose geometry appeared to cause early boundary-layer transition. Transition was initiated at a fairly constant Reynolds number (based on surface distance from nose) of 8.0 x 10(exp 4). Transition was completed at Reynolds numbers less than 5.0 x 10(exp 5) for all conditions investigated.

Ruggeri, Robert S.↗

Preliminary Results of Heat Transfer from a Stationary and Rotating Ellipsoidal Spinner

Convective heat-transfer coefficients in dry air were obtained for an ellipsoidal spinner of 30-inch maximum diameter for both stationary and rotating operation over a range of conditions including airspeeds up to 275 miles per hour, rotational speeds up to 1200 rpm, and angles of attack of zero and 40 The results are presented in terms of Nusselt numbers, Reynolds numbers, and convective heat-transfer coefficients. The studies included both uniform heating densities over the spinner and uniform surface temperatures.. In general, the results showed that rotation will increase the convective heat transfer from a spinner, especially in the turbulent-flow regions. Rotation of the spinner at 1200 rpm and at a free-stream velocity of 275 miles per hour increased the Nusselt number parameter in the turbulent-flow region by 32 percent over that obtained with a stationary spinner; whereas in the nose region, where the flow was laminar, an increase of only 18 percent was observed. Transition from laminar to turbulent flow occurred over a large range of Reynolds numbers primarily because of surface roughness of the spinner. Operation at an angle of attack of 40 had only small effects on the local convective heat transfer for the model studied.

vonGlahn, U.↗

Advanced superposition methods for high speed turbopump vibration analysis

The small, high pressure Mark 48 liquid hydrogen turbopump was analyzed and dynamically tested to determine the cause of high speed vibration at an operating speed of 92,400 rpm. This approaches the design point operating speed of 95,000 rpm. The initial dynamic analysis in the design stage and subsequent further analysis of the rotor only dynamics failed to predict the vibration characteristics found during testing. An advanced procedure for dynamics analysis was used in this investigation. The procedure involves developing accurate dynamic models of the rotor assembly and casing assembly by finite element analysis. The dynamically instrumented assemblies are independently rap tested to verify the analytical models. The verified models are then combined by modal superposition techniques to develop a completed turbopump model where dynamic characteristics are determined. The results of the dynamic testing and analysis obtained are presented and methods of moving the high speed vibration characteristics to speeds above the operating range are recommended. Recommendations for use of these advanced dynamic analysis procedures during initial design phases are given.

Nielson, C. E.↗