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At least 181 records · Page 10

The effect of rotor blade thickness and surface finish on the performance of a small axial flow turbine

An experimental investigation was conducted to determine the effect of blade profile inaccuracies and surface finish on the aerodynamic performance of a 11.13 cm tip diameter turbine. The as-received cast rotor blades had a significantly thicker profile than the design intent and a fairly rough surface finish. Stage test results showed an increase of one point in efficieny by smoothing the surface finish and another three points by thinning the blade profiles to near the design profile. Most of the performance gain between the as-cast thick and the thinned rotor blades both with the same surface finish, was attributed to reduced trailing edge losses of the recontoured blades.

Roelke, R. J.↗

Characteristics of the near wake of a compressor or fan rotor blade

Research reported in this paper covers an experimental investigation of the rotor wake. The experimental investigation included a study of the mean velocity, turbulence intensity, and Reynolds stress variations across the wake of a lightly loaded rotor blade at various axial and radial locations. Only the mean velocity data and their interpretation is presented in this paper. Measurements were carried out with a triaxial probe; rotating with the rotor and stationary behind the rotor. Also, measurements were made with a spherical head static pressure probe rotating with the rotor. Wakes were measured at various incidences to discern the effect of blade loading on the rotor wake. The wake is found to be three dimensional in nature with appreciable radial velocity. The measurements close to the blade trailing edge indicate that the decay of the wake is rapid in this region. The wake data is correlated to derive expressions for the profile and decay of all the components.

Reynolds, B.↗

An advanced stochastic model for threshold crossing studies of rotor blade vibrations.

A stochastic model to analyze turbulence-excited rotor blade vibrations, previously described by Gaonkar et al. (1971), is generalized to include nonuniformity of the atmospheric turbulence velocity across the rotor disk in the longitudinal direction. The results of the presented analysis suggest that the nonuniformity of the vertical turbulence over the rotor disk is of little influence on the random blade flapping response, at least as far as longitudinal nonuniformity is concerned.

Gaonkar, G. H.↗

Experimental Investigation of Air-Cooled Turbine Blades in Turbojet Engine. 7: Rotor-Blade Fabrication Procedures

An experimental investigation was conducted to determine the cooling effectiveness of a wide variety of air-cooled turbine-blade configurations. The blades, which were tested in the turbine of a - commercial turbojet engine that was modified for this investigation by replacing two of the original blades with air-cooled blades located diametrically opposite each other, are untwisted, have no aerodynamic taper, and have essentially the same external profile. The cooling-passage configuration is different for each blade, however. The fabrication procedures were varied and often unique. The blades were fabricated using methods most suitable for obtaining a small number of blades for use in the cooling investigations and therefore not all the fabrication procedures would be directly applicable to production processes, although some of the ideas and steps might be useful. Blade shells were obtained by both casting and forming. The cast shells were either welded to the blade base or cast integrally with the base. The formed shells were attached to the base by a brazing and two welding methods. Additional surface area was supplied in the coolant passages by the addition of fins or tubes that were S-brazed. to the shell. A number of blades with special leading- and trailing-edge designs that provided added cooling to these areas were fabricated. The cooling effectiveness and purposes of the various blade configurations are discussed briefly.

Long, Roger A.↗

Pressure Distribution Measurements on a Turbine Rotor Blade Passing Behind a Turbine Nozzle Lattice

As a turbine rotor turns, the blades traverse the wake zones of the nozzle vanes. A periodic fluctuation of the pressure distribution around the circumference of the rotor blade is therefore caused. It was desired to investigate quantitatively this effect. At the same time, the magnitude of the force acting upon one profile of the rotor-blade lattice at various positions of this lattice relative to the nozzle lattice was to be determined.

Hausenblas↗

Helicopter rotor blade design for minimum vibration

The importance of blade design parameters in rotor vibratory response and the design of a minimum vibration blade based upon this understanding are examined. Various design approaches are examined for a 4 bladed articulated rotor operating at a high speed flight condition. Blade modal shaping, frequency placement, structural and aerodynamic coupling, and intermodal cancellation are investigated to systematically identify and evaluate blade design parameters that influence blade airloads, blade modal response, hub loads, and fuselage vibration. The relative contributions of the various components of blade force excitation and response to the vibratory hub loads transmitted to the fuselage are determined in order to isolate primary candidates for vibration alleviation. A blade design is achieved which reduces the predicted fuselage vibration from the baseline blade by approximately one half. Blade designs are developed that offer significant reductions in vibration (and fatigue stresses) without resorting to special vibration alleviation devices, radical blade geometries, or weight penalties.

Taylor, R. B.↗

Symbolic generation of elastic rotor blade equations using a FORTRAN processor and numerical study on dynamic inflow effects on the stability of helicopter rotors

The process of performing an automated stability analysis for an elastic-bladed helicopter rotor is discussed. A symbolic manipulation program, written in FORTRAN, is used to aid in the derivation of the governing equations of motion for the rotor. The blades undergo coupled bending and torsional deformations. Two-dimensional quasi-steady aerodynamics below stall are used. Although reversed flow effects are neglected, unsteady effects, modeled as dynamic inflow are included. Using a Lagrangian approach, the governing equations are derived in generalized coordinates using the symbolic program. The program generates the steady and perturbed equations and writes into subroutines to be called by numerical routines. The symbolic program can operate on both expressions and matrices. For the case of hovering flight, the blade and dynamic inflow equations are converted to equations in a multiblade coordinate system by rearranging the coefficients of the equations. For the case of forward flight, the multiblade equations are obtained through the symbolic program. The final multiblade equations are capable of accommodating any number of elastic blade modes. The computer implementation of this procedure consists of three stages: (1) the symbolic derivation of equations; (2) the coding of the equations into subroutines; and (3) the numerical study after identifying mass, damping, and stiffness coefficients. Damping results are presented in hover and in forward flight with and without dynamic inflow effects for various rotor blade models, including rigid blade lag-flap, elastic flap-lag, flap-lag-torsion, and quasi-static torsion. Results from dynamic inflow effects which are obtained from a lift deficiency function for a quasi-static inflow model in hover are also presented.

Reddy, T. S. R.↗

Aerodynamic characteristics of a rotorcraft airfoil designed for the tip region of a main rotor blade

A wind tunnel investigation was conducted to determine the 2-D aerodynamic characteristics of a new rotorcraft airfoil designed for application to the tip region (stations outboard of 85 pct. radius) of a helicopter main rotor blade. The new airfoil, the RC(6)-08, and a baseline airfoil, the RC(3)-08, were investigated in the Langley 6- by 28-inch transonic tunnel at Mach numbers from 0.37 to 0.90. The Reynolds number varied from 5.2 x 10(exp 6) at the lowest Mach number to 9.6 x 10(exp 6) at the highest Mach number. Some comparisons were made of the experimental data for the new airfoil and the predictions of a transonic, viscous analysis code. The results of the investigation indicate that the RC(6)-08 airfoil met the design goals of attaining higher maximum lift coefficients than the baseline airfoil while maintaining drag divergence characteristics at low lift and pitching moment characteristics nearly the same as those of the baseline airfoil. The maximum lift coefficients of the RC(6)-08 varied from 1.07 at M=0.37 to 0.94 at M=0.52 while those of the RC(3)-08 varied from 0.91 to 0.85 over the same Mach number range. At lift coefficients of -0.1 and 0, the drag divergence Mach number of both the RC(6)-08 and the RC(3)-08 was 0.86. The pitching moment coefficients of the RC(6)-08 were less negative than those of the RC(3)-08 for Mach numbers and lift coefficients typical of those that would occur on a main rotor blade tip at high forward speeds on the advancing side of the rotor disk.

Noonan, Kevin W.↗

Investigation of Blade-row Flow Distributions in Axial-flow-compressor Stage Consisting of Guide Vanes and Rotor-blade Row

A 30-inch tip-diameter axial-flow compressor stage was investigated with and without rotor to determine individual blade-row performance, interblade-row effects, and outer-wall boundary-layer conditions. Velocity gradients at guide-vane outlet without rotor approximated design assumptions, when the measured variation of leaving angle was considered. With rotor in operation, Mach number and rotor-blade effects changed flow distribution leaving guide vanes and invalidated design assumption of radial equilibrium. Rotor-blade performance correlated interpolated two-dimensional results within 2 degrees, although tip stall was indicated in experimental and not two-dimensional results. Boundary-displacement thickness was less than 1.0 and 1.5 percent of passage height after guide vanes and after rotor, respectively, but increased rapidly after rotor when tip stall occurred.

COMPRESSORS - AXIAL FLOW↗

Optimal placement of tuning masses for vibration reduction in helicopter rotor blades

Described are methods for reducing vibration in helicopter rotor blades by determining optimum sizes and locations of tuning masses through formal mathematical optimization techniques. An optimization procedure is developed which employs the tuning masses and corresponding locations as design variables which are systematically changed to achieve low values of shear without a large mass penalty. The finite-element structural analysis of the blade and the optimization formulation require development of discretized expressions for two performance parameters: modal shaping parameter and modal shear amplitude. Matrix expressions for both quantities and their sensitivity derivatives are developed. Three optimization strategies are developed and tested. The first is based on minimizing the modal shaping parameter which indirectly reduces the modal shear amplitudes corresponding to each harmonic of airload. The second strategy reduces these amplitudes directly, and the third strategy reduces the shear as a function of time during a revolution of the blade. The first strategy works well for reducing the shear for one mode responding to a single harmonic of the airload, but has been found in some cases to be ineffective for more than one mode. The second and third strategies give similar results and show excellent reduction of the shear with a low mass penalty.

Pritchard, Jocelyn I.↗

Optimal placement of tuning masses for vibration reduction in helicopter rotor blades

Methods are presented for the reduction of helicopter rotor blade vibration through a formal mathematical optimization technique determination of optimum tuning mass sizes and locations; these are used as design variables that are systematically changed to achieve low values of shear without large mass penalty. Matrix expressions are obtained for the modal shaping parameter and modal shear amplitude that are required for FEM structural analysis of the blade as well as the optimization formulation. Sensitivity derivatives are also obtained. Three different optimization strategies are developed and tested.

Pritchard, Jocelyn I.↗

Aeroelastic Stability for Straight and Swept-Tip Rotor Blades in Hover and Forward Flight

Two isolated, hingeless rotors with identical fiber-reinforced composite root flexures were tested in hover and forward flight at realistic tip speeds. The rotors differed in blade planform and structure. The first blade set was of rectangular planform. The second set had blades of stiffer construction with swept-tips. The purpose of these tests was to measure the isolated rotor aeroelastic stability of bending/torsion coupled rotor blades over a range of flight conditions. The two soft inplane rotor systems were designed with low first torsion frequency to emphasize the effects of torsion. Regressing lag mode damping is shown in hover with precone and collective pitch variations and in forward flight with airspeed, shaft angle, precone and collective pitch variations. Correlation with comprehensive analysis for a number of test conditions is shown. Agreement in hover is excellent and forward flight correlation is reasonably good.

REGRESSING LAG MODE DAMPING↗

Noninterference Systems Developed for Measuring and Monitoring Rotor Blade Vibrations

In the noninterference measurement of blade vibrations, a laser light beam is transmitted to the rotor blade tips through a single optical fiber, and the reflected light from the blade tips is collected by a receiving fiber-optic bundle and conducted to a photodetector. Transmitting and receiving fibers are integrated in an optical probe that is enclosed in a metal tube which also houses a miniature lens that focuses light on the blade tips. Vibratory blade amplitudes can be deduced from the measurement of the instantaneous time of arrival of the blades and the knowledge of the rotor speed. The in-house noninterference blade-vibration measurement system was developed in response to requirements to monitor blade vibrations in several tests where conventional strain gauges could not be installed or where there was a need to back up strain gauges should critical gauges fail during the test. These types of measurements are also performed in the aircraft engine industry using proprietary in-house technology. Two methods of measurement were developed for vibrations that are synchronous with a rotor shaft. One method requires only one sensor; however, it is necessary to continuously record the data while the rotor is being swept through the resonance. In the other method, typically four sensors are employed and the vibratory amplitude is deduced from the data by performing a least square fit to a harmonic function. This method does not require continuous recording of data through the resonance and, therefore, is better suited for monitoring. The single-probe method was tested in the Carl facility at the Wright- Patterson Air Force Base, and the multiple-probe method was tested in NASA Glenn Research Center's Spin Rig facility, which uses permanent magnets to excite synchronous vibrations. Representative results from this test are illustrated in the bar chart. Nonsynchronous vibrations were measured online during testing of the Quiet High Speed Fan in Glenn s 9- by 15-Foot Low-Speed Wind Tunnel. Three sensors were employed, enabling a reconstruction of the vibratory patterns at the leading and trailing edges at the tip span, as well as a determination of vibratory amplitudes for every blade.

Kurkov, Anatole P.↗

Flap-lag damping of an elastic rotor blade with torsion and dynamic inflow in hover from symbolically generated equations

A program written in FORTRAN IV and coded into subroutines for subsequent numerical study is used to derive symbolically the governing equations of motion of the elastic rotor blade and the dynamic inflow equations. By rearranging the coefficients of the equations, the blade and dynamic inflow equations are converted into equations in a multiblade coordinated system. The final multiblade equations can accommodate any number of elastic blade modes. It is noted that with a given data set, the entire process, from the derivation of the equations to the numerical calculations, is computerized and requires only limited user interface. To demonstrate the usefulness of the approach, damping data in hover with and without dynamic inflow effects are presented for various rotor blade models, including flap-lag, flap-lag-torsion, quasi-static torsion, and rigid blade lag-flap.

Reddy, T. S. R.↗

Analysis of turbulent boundary layer on cascade and rotor blades of turbomachinery

The momentum integral technique for predicting the boundary layer growth in three-dimensional flow has been extended to include the entrainment equation as the closure model. The numerical solution is compared with the cascade, inducer, compressor, and fan rotor blade data from various sources. The agreement is found to be excellent in all cases, with the exception of the separated flow. Both the momentum thickness and the limiting streamline angle predicted from this analysis compare well with the measured data for a rotor blade. The technique is extremely useful in engineering design, analysis, and performance prediction.

Lakshminarayana, B.↗

Performance optimization of helicopter rotor blades

As part of a center-wide activity at NASA Langley Research Center to develop multidisciplinary design procedures by accounting for discipline interactions, a performance design optimization procedure is developed. The procedure optimizes the aerodynamic performance of rotor blades by selecting the point of taper initiation, root chord, taper ratio, and maximum twist which minimize hover horsepower while not degrading forward flight performance. The procedure uses HOVT (a strip theory momentum analysis) to compute the horse power required for hover and the comprehensive helicopter analysis program CAMRAD to compute the horsepower required for forward flight and maneuver. The optimization algorithm consists of the general purpose optimization program CONMIN and approximate analyses. Sensitivity analyses consisting of derivatives of the objective function and constraints are carried out by forward finite differences. The procedure is applied to a test problem which is an analytical model of a wind tunnel model of a utility rotor blade.

Walsh, Joanne L.↗