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NASA NTRS1981

Heat sterilizable solid-propellant development

The binders tested were polyurethanes made from two hydroxy-terminated polybutadienes, R-45 and Butarez HT, one hydroxy-terminated butadiene-acrylonitrile copolymer, Hycar 1300X 17, and a hydroxy-terminated prepolymer, Esterdiol 560, made from the dimerized fatty acid Empol 1010. The isocyanates used most extensively were isophorone diisocyanate (IPDI) and a polymeric diisocyanate, DDI. Stress relaxation was used to examine the chemical changes that took place in the binder when subjected to the sterilization temperatures. The thermal stability of the oxidizer, ammonium perchlorate (AP), was tested by thermogravimetry in the isothermal and nonisothermal modes. The effect of particle size, recrystallization, moisture content, and doping on the heat stability of AP could be evaluated by this method. The volatile degradation products, obtained when AP samples were aged at 135 C for prolonged periods, were analyzed by mass spectroscopy.

Kalfayan, S. H.↗

NASA NTRS1982

Turbine blade nonlinear structural and life analysis

The utility of advanced structural analysis and life prediction techniques was evaluated for the life assessment of a commercial air-cooled turbine blade with a history of tip cracking. Three dimensional, nonlinear finite element structural analyses were performed for the blade tip region. The computed strain-temperature history of the critical location was imposed on a uniaxial strain controlled test specimen to evaluate the validity of the structural analysis method. Experimental results indicated higher peak stresses and greater stress relaxation than the analytical predictions. Life predictions using the Strainrange Partitioning and Frequency Modified approaches predicted 1200 to 4420 cycles and 2700 cycles to crack initiation, respectively, compared to an observed life of 3000 cycles.

Mcknight, R. L.↗

NASA NTRS1983

Experimental Verification of the Number Relation at Room and Elevated Temperatures

The accuracy of the Neuber equation for predicting notch root stress-strain behavior at room temperature and at 650 C was experimentally investigated. Strains on notched specimens were measured with a non-contacting, interferometric technique and stresses were simulated with smooth specimens. Predictions of notch root stress-strain response were made from the Neuber Equation and smooth specimen behavior. Neuber predictions gave very accurate results at room temperature. However, the predicted interaction of creep and stress relaxation differed from experimentally measured behavior at 650 C.

Lucas, L. J.↗

NASA NTRS1983

A Unified Constitutive Relationship for the Time-dependent Behavior of Fast Breeder Alloys

Constitutive equations based on classical concepts of creep and plasticity generally rest on the assumption that the inelastic strain can be decomposed into two distinct and additive contributions, one time dependent (creep) and the other time dependent (plastic). It is suggested that an approach is to adopt a unified representation in which creep and plasticity are characterized as occurring simultaneously and interactively and time is an essential ingredient throughout. Examples of the inherent time dependency exhibited by some fast breeder alloys at elevated temperature are rate dependency under monotonic and cyclic straining, thermal recovery and strong creep-elasticity interaction. The stron influence of the recent history of plastic straining on stress relaxation is shown.

Robinson, D. N.↗

NASA NTRS1983

Application of an Uncoupled Elastic-plastic-creep Constitutive Model to Metals at High Temperature

A uniaxial, uncoupled constitutive model to predict the response of thermal and rate dependent elastic-plastic material behavior is presented. The model is based on an incremental classicial plasticity theory extended to account for thermal, creep, and transient temperature conditions. Revisions to he combined hardening rule of the theory allow for better representation of cyclic phenomenon including the high rate of strain hardening upon cyclic reyield and cyclic saturation. An alternative approach is taken to model the rate dependent inelastic deformation which utilizes hysteresis loops and stress relaxation test data at various temperatures. The model is evaluated and compared to experiments which involve various thermal and mechanical load histories on 5086 aluminum alloy, 304 stainless steel and Hastelloy-X.

Haisler, W. E.↗

NASA NTRS1983

Embedded cavity drag in steady and unsteady flows

The numerical solution of the laminar boundary-layer flow over an embedded cavity is studied. The purpose is to examine the relevant drag characteristics of laminar cavity flow. The solution field is obtained in terms of velocity and vorticity variables, with the stream function and pressure derivable from the directly computed variables. An analysis and comparison is made among four square cavities, ranging in size from 0.25 to 1.00 boundary-layer thicknesses deep. The dominant flow features are examined in the vicinity of the cavity by means of the stream function and iso-vorticity contours. The dominant physics in the overall drag characteristics of the flow is examined by an analysis of the pressure and wall shear stress distributions in the cavity, and upstream and downstream of the cavity. Pressure forces and frictional forces in, and in the vicinity of, the cavity are determined. Stress relaxation distances, both upstream and downstream of the cavity, are calculated and analyzed. The flow dynamics of the boundary-layer flow over an embedded cavity is summarized. Finally, the relevance of the results to the control of flow separation in such flows is discussed.

Gatski, T. B.↗

NASA NTRS1984

A computer program for predicting nonlinear uniaxial material responses using viscoplastic models

A computer program was developed for predicting nonlinear uniaxial material responses using viscoplastic constitutive models. Four specific models, i.e., those due to Miller, Walker, Krieg-Swearengen-Rhode, and Robinson, are included. Any other unified model is easily implemented into the program in the form of subroutines. Analysis features include stress-strain cycling, creep response, stress relaxation, thermomechanical fatigue loop, or any combination of these responses. An outline is given on the theoretical background of uniaxial constitutive models, analysis procedure, and numerical integration methods for solving the nonlinear constitutive equations. In addition, a discussion on the computer program implementation is also given. Finally, seven numerical examples are included to demonstrate the versatility of the computer program developed.

Chang, T. Y.↗

NASA NTRS1984

Embedded cavity drag in steady and unsteady flows

The numerical solution of the laminar boundary-layer flow over an embedded cavity is studied. The purpose of the study is to examine the relevant drag characteristics of laminar cavity flow. The solution field is obtained in terms of velocity and vorticity variables, with the stream function and pressure derivable from the directly computed variables. An analysis and comparison is made among four square cavities, ranging in size from 0.25 to 1.00 boundary-layer thicknesses deep. The dominant flow features are examined in the vicinity of the cavity by means of the stream function and iso-vorticity contours. The dominant physics in the overall drag characteristics of the flow is examined by an analysis of the pressure and wall shear stress distributions in the cavity, and upstream and downstream of the cavity. Pressure forces and frictional forces in, and in the vicinity of, the cavity are determined. Stress relaxation distances, both upstream and downstream of the cavity, are calculated and analyzed. The flow dynamics of the boundary-layer flow over an embedded cavity is summarized. Finally, the relevance of the present results to the control of flow separation in such flows is discussed.

Gatski, T. B.↗

NASA NTRS1984

Free Volume Considerations in Thermoplastic and Thermosetting Resins

The direct measurement of physical aging and of the volume changes which go on during the course of this aging is discussed. Data on PMMA showing its physical aging as measured by its stress relaxation response and the accompanying volume changes are presented. An indication of how one can measure the free volume both directly from the volume change itself and relatively directly via a new technique is given. The application of this new technique (electron spin resonance spectroscopy) to other polymer systems is demonstrated.

Landel, R. F.↗

NASA NTRS1985

Some advances in experimentation supporting development of viscoplastic constitutive models

The development of a biaxial extensometer capable of measuring axial, torsion, and diametral strains to near-microstrain resolution at elevated temperatures is discussed. An instrument with this capability was needed to provide experimental support to the development of viscoplastic constitutive models. The advantages gained when torsional loading is used to investigate inelastic material response at elevated temperatures are highlighted. The development of the biaxial extensometer was conducted in two stages. The first involved a series of bench calibration experiments performed at room temperature. The second stage involved a series of in-place calibration experiments conducted at room and elevated temperature. A review of the calibration data indicated that all performance requirements regarding resolution, range, stability, and crosstalk had been met by the subject instrument over the temperature range of interest, 21 C to 651 C. The scope of the in-place calibration experiments was expanded to investigate the feasibility of generating stress relaxation data under torsional loading.

Ellis, J. R.↗

NASA NTRS1985

Some advances in experimentation supporting development of viscoplastic constitutive models

The development of a biaxial extensometer capable of measuring axial, torsion, and diametral strains to near-microstrain resolution at elevated temperatures is discussed. An instrument with this capability was needed to provide experimental support to the development of viscoplastic constitutive models. The advantages gained when torsional loading is used to investigate inelastic material response at elevated temperatures are highlighted. The development of the biaxial extensometer was conducted in two stages. The first involved a series of bench calibration experiments performed at room temperature. The second stage involved a series of in-place calibration experiments performed at room temperature. A review of the calibration data indicated that all performance requirements regarding resolution, range, stability, and crosstalk had been met by the subject instrument over the temperature range of interest, 21 C to 651 C. The scope of the in-placed calibration experiments was expanded to investigate the feasibility of generating stress relaxation data under torsional loading.

Ellis, J. R.↗

NASA NTRS1985

Analytical simulation of weld effects in creep range

The inelastic analysis procedure used to investigate the effect of welding on the creep rupture strength of a typical Liquid Metal Fast Breeder Reactor (LMFBR) nozzle is discussed. The current study is part of an overall experimental and analytical investigation to verify the inelastic analysis procedure now being used to design LMFBR structural components operating at elevated temperatures. Two important weld effects included in the numerical analysis are: (1) the residual stress introduced in the fabrication process; and (2) the time-independent and the time-dependent material property variations. Finite element inelastic analysis was performed on a CRAY-1S computer using the ABAQUS program with the constitutive equations developed for the design of LMFBR structural components. The predicted peak weld residual stresses relax by as much as 40% during elevated temperature operation, and their effect on creep-rupture cracking of the nozzle is considered of secondary importance.

Dhalla, A. K.↗

NASA NTRS1984

An elastic failure model of indentation damage

A mechanistically consistent model for indentation damage based on elastic failure at tensile or shear overloads, is proposed. The model accommodates arbitrary crack orientation, stress relaxation, reduction and recovery of stiffness due to crack opening and closure, and interfacial friction due to backward sliding of closed cracks. This elastic failure model was implemented by an axisymmetric finite element program which was used to simulate progressive damage in a silicon nitride plate indented by a tungsten carbide sphere. The predicted damage patterns and the permanent impression matched those observed experimentally. The validation of this elastic failure model shows that the plastic deformation postulated by others is not necessary to replicate the indentation damage of brittle structural ceramics.

Liaw, B. M.↗

NASA NTRS1986

A study of tectonic activity in the Basin-Range Province and on the San Andreas Fault. No. 1: Kinematics of Basin-Range intraplate extension

Strain rates assessed from brittle fracture and total brittle-ductile deformation measured from geodetic data were compared to estimates of paleo-strain from Quaternary geology for the intraplate Great Basin part of the Basin-Range, western United States. These data provide an assessment of the kinematics and mode of lithospheric extension that the western U.S. Cordillera has experienced from the past few million years to the present. Strain and deformation rates were determined by the seismic moment tensor method using historic seismicity and fault plane solutions for sub-regions of homogeneous strain. Contemporary deformation in the Great Basin occurs principally along the active seismic zones. The integrated opening rate across the entire Great Basin is accommodated by E-E extension at 8 to 10 mm/a in the north that diminishes to NW-SE extension of 3.5 mm/a in the south. Zones of maximum lithospheric extension correspond to belts of thin crust, high heat flow, and Quaternary basaltic volcanism, suggesting that these parameters are related through mechanism of extension such as a stress relaxation, allowing bouyant uplift and ascension of magmas.

Eddington, P. K.↗

NASA NTRS1986

A study of tectonic activity in the Basin-Range Province and on the San Andreas Fault. No. 3: Kinematics of Great Basin intraplate extension from earthquake, geodetic and geologic information

Strain rates assessed from brittle fracture, associated with earthquakes, and total brittle-ductile deformation measured from geodetic data were compared to paleostrain from Quaternary geology for the intraplate Great Basin of the western United States. These data provide an assessment of the kinematics and mode of lithospheric extension that the western U.S. Cordillera has experienced in the last 5 to 10 million years. Strain and deformation rates were determined by the seismic moment tensor method using historic seismicity and fault plane solutions. Contemporary deformation of the Great Basin occurs principally along the active seismic zones. The earthquake related strain shows that the Great Basin is characterized by regional E-W extension at 8.4 mm/a in the north that diminishes to NW-SE extension of 3.5 mm/a in the south. Zones of maximum extension correspond to belts of shallow crust, high heat flow, and Quaternary basaltic volcanism, suggesting that these parameters are related through an effect such as a stress relaxation allowing bouyant uplift and ascension of magmas.

Eddington, P. K.↗

NASA NTRS1986

Anisotropic constitutive model for nickel base single crystal alloys: Development and finite element implementation

A tool for the mechanical analysis of nickel base single crystal superalloys, specifically Rene N4, used in gas turbine engine components is developed. This is achieved by a rate dependent anisotropic constitutive model implemented in a nonlinear three dimensional finite element code. The constitutive model is developed from metallurigical concepts utilizing a crystallographic approach. A non Schmid's law formulation is used to model the tension/compression asymmetry and orientation dependence in octahedral slip. Schmid's law is a good approximation to the inelastic response of the material in cube slip. The constitutive equations model the tensile behavior, creep response, and strain rate sensitivity of these alloys. Methods for deriving the material constants from standard tests are presented. The finite element implementation utilizes an initial strain method and twenty noded isoparametric solid elements. The ability to model piecewise linear load histories is included in the finite element code. The constitutive equations are accurately and economically integrated using a second order Adams-Moulton predictor-corrector method with a dynamic time incrementing procedure. Computed results from the finite element code are compared with experimental data for tensile, creep and cyclic tests at 760 deg C. The strain rate sensitivity and stress relaxation capabilities of the model are evaluated.

Dame, L. T.↗

NASA NTRS1986

An approach to modeling present-day deformation in southern California

This paper presents an approach to modeling the complete, time-dependent deformation in southern California. A variety of techniques are used to include the far-field plate motion, stress relaxation in the asthenosphere, aseismic fault slip within the elastic lithosphere, and the complex, three-dimensional nature of the faults within the southern California region. Among the conclusions of the work here are the following: (1) the data exibit a marginal preference for a relatively thin lithosphere in southern California: (2) the most sensitive determinant for lithospheric thickness and viscosity of the asthenosphere is the rotation rate of the motion vectors toward or away from major faults; (3) the major faults in southern California are slipping at depth, at or near their average Holocene rates; (4) a shallow, active decollement beneath the Transverse Ranges is apparently needed to realistically model the strain changes observed there; and (5) this modeling technique offers the best approach for understanding the complex deformation field in southern California.

Rundle, J. B.↗

NASA NTRS1984

Constitutive modeling for isotropic materials

A state-of-the-art review of applicable constitutive models with selection of two for detailed comparison with a wide range of experimental tests was conducted. The experimental matrix contained uniaxial and biaxial tensile, creep, stress relaxation, and cyclic fatigue tests at temperatures to 1093 C and strain rates from .0000001 to .001/sec. Some nonisothermal cycles will also be run. The constitutive models will be incorporated into the MARC finite element structural analysis program with a demonstration computation made for advanced turbine blade configuration. In the code development work, particular emphasis is being placed on developing efficient integration algorithms for the highly nonlinear and stiff constitutive equations. Another area of emphasis is the appropriate and efficient methodology for determing constitutive constants from a minimum extent of experimental data.

Lindholm, U. S.↗