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At least 181 records · Page 10

System for Centering a Turbofan in a Nacelle During Tests

A feedback position-control system has been developed for maintaining the concentricity of a turbofan with respect to a nacelle during acoustic and flow tests in a wind tunnel. The system is needed for the following reasons: Thermal and thrust loads can displace the fan relative to the nacelle; In the particular test apparatus (see Figure 1), denoted as a rotor-only nacelle (RAN), the struts, vanes, and other stator components of a turbofan engine that ordinarily maintain the required concentricity in the face of thermal and thrust loads are not present; and The struts and stator components are not present because it is necessary to provide a flow path that is acoustically clean in the sense that the measured noise can be attributed to the fan alone. The system is depicted schematically in Figure 2. The nacelle is supported by two struts attached to a two-axis traverse table located outside the wind-tunnel wall. Two servomotors acting through 100:1 gearboxes drive the table along the Y and Z axes, which are perpendicular to the axis of rotation. The Y and Z components of the deviation from concentricity are measured by four laser displacement sensors mounted on the nacelle and aimed at reflective targets on the center body, which is part of the fan assembly. The outputs of the laser displacement sensors are digitized and processed through a personal computer programmed with control software. The control output of the computer commands the servomotors to move the table as needed to restore concentricity. Numerous software and hardware travel limits and alarms are provided to maximize safety. A highly ablative rub strip in the nacelle minimizes the probability of damage in the event that a deviation from concentricity exceeds the radial clearance [<0.004 in. (<0.1 mm)] between the inner surface of the nacelle and the tips of the fan blades. To be able to prevent an excursion in excess of the tip clearance, the system must be accurate enough to control X and Y displacements to within 0.001 in. (.0.025 mm). One characteristic essential to such accuracy is sufficient rigidity in the mechanical components of the system to prevent excitation of vibrations in the strut/ nacelle subsystem. The need for such a high degree of accuracy prompted a comprehensive analysis of sources of measurement and control errors, followed by rigorous design efforts to minimize these errors. As a result, the design of the system incorporates numerous improvements in hardware, software, and operational procedures.

Cunningham, Cameron C.↗

Low pressure ratio fan noise experiment and theory.

Evaluation of data obtained from noise measurements on a wind-tunnel model of a Q-FAN, a new low-pressure-ratio, low-noise propulsion system. It is found that both rotor blades and stator vanes contributed to the noise signature of the test fan. Tone noise at blade passage frequency and at the high harmonics of blade passage frequency was the result of unsteady inflow to the fan. Tone noise at twice blade passage frequency and several high harmonics resulted from interception of rotor blade wakes by the stators. The midfrequency broadband noise also resulted from interception of wakes by the stators. Rotor vortex noise contributed only at high frequencies where the level of stator broadband decayed.

Metzger, F. B.↗

Fabrication And Evaluation Of Sic/Sic Tubes With Various Fiber Architectures

SiC/SiC composites are excellent material candidates for high temperature applications where the performance requirements are high strength, high creep-rupture resistance, high environmental durability, and high thermal conductivity. In the past, the NASA UEET program has demonstrated fabrication of high-performance SiC/SiC flat panels reinforced by Sylramic-iBN SiC fibers. Currently NASA UEET is scaling up this SiC/SiC system by fabrication of more complex shaped components using the same fiber type. This paper reports the effects of various fiber architectures on the processing, mechanical, and durability behavior of small-diameter 0.5" ID SiC/SiC tubes, which are potential sub-elements for leading edges and cooling channels in turbine vanes and blades. Nine different fiber architectures were utilized for construction of seamless tube preforms, from simple 2D jelly-rolling to complex braiding, pin-weaving, filament-winding and 3D orthogonal weaving with approximately 5% fibers in the thru-thickness direction. Using the BN interphase and Sic matrix processing steps established for the flat panels, SiC/SiC tubes were fabricated with wall thicknesses of approximately 60 mils and total fiber fractions of approximately 35%. The "D" split ring tests for hoop tensile properties, micro-structural examinations for relationship between fiber architecture formation and matrix infiltration, and the low-pressure burner rig tests for the high temperature durability under thru-thickness thermal gradient were conducted. The better matrix infiltration and higher hoop strength were achieved using the tri-axial braided and the three-float pin woven SiC/SiC tubes. In general, it needs not only higher hoop direction fibers but also axial direction fibers for the higher hoop strength and the better infiltration, respectively. These results are analyzed to offer general guidelines for selecting fiber pre-form architectures and SiC/SiC processes that maximize tube hoop strength, thru-thickness thermal conductivity, and burner-rig durability under a high thermal gradient.

Yun, H. M.↗

Overview of the Acoustic Improvement Program for the 9- by 15-Foot Low Speed Wind Tunnel

This report gives an overview of a recent improvement project to reduce the background noise in the NASA Glenn Research Center 9-by 15-Foot Low Speed Wind Tunnel. Noise surveys of the original tunnel configuration indicated that flow surface noise in the test section and noise propagating from other tunnel regions were the primary background noise contributors. Several novel features were incorporated in the design of the upgraded tunnel, including a low noise flow surface and serpentine baffles for noise reduction, along with acoustically treated turning vanes and a new diffuser. Three companion papers present implementation details including the acoustic design and the aerodynamic quality/design CFD. The upgrades reduced background noise in the test section by about 10dBA over a wide range of flow speeds and frequencies. It is hoped this will be a useful summary to aid future users of the facility and wind tunnel engineers everywhere.

Wind Tunnel↗

Fan and wing force data from wind tunnel investigation of a 0.38 meter (15 inch) diameter VTOL model lift fan installed in a two dimensional wing

Test data are presented for a 38-cm (15-in.) diameter, 1.28 pressure ratio model VTOL lift fan installed in a two-dimensional wing and tested in a 2.74-by 4.58-meter (9-by 15-ft)V/STOL wind tunnel. Tests were run with and without exit louvers over a wide range of crossflow velocities and wing angle of attack. Tests were also performed with annular-inlet vanes, inlet bell-mouth surface disconuities, and fences to induce fan windmilling. Data are presented on the axial force of the fan assembly and overall wing forces and moments as measured on force balances for various static and crossflow test conditions. Midspan wing surface pressure coefficient data are also given.

Yuska, J. A.↗

Model ducted propulsor noise characteristics at takeoff conditions

A model Advanced Ducted Propulsor (ADP) was tested in the NASA Lewis Low-Speed Anechoic Wind Tunnel at a simulated takeoff velocity of Mach 0.2. The model was designed and manufactured by Pratt & Whitney. The 16-blade rotor ADP was tested with 22- and 40-vane stators to achieve cut-on and cut-off criterion with respect to propagation of the fundamental rotor-stator interaction tone. Additional test parameters included three inlet lengths, three nozzle sizes, two spinner configurations, and two rotor rub strip configurations. The model was tested over a range of rotor blade setting angles and inlet angles of attack. Acoustic data were taken with a sideline translating microphone probe and with a unique inlet microphone probe that identified inlet rotating acoustic modes. The beneficial acoustic effects of cut-off were clearly demonstrated. A 10-dB fundamental tone reduction was associated with the long inlet and 40-vane stator. The fundamental tone level was essentially unaffected by inlet angle of attack at rotor speeds of above 96% design.

TRT-EXPERIMENTAL↗

Propulsion Flight Research at NASA Dryden From 1967 to 1997

From 1967 to 1997, pioneering propulsion flight research activities have been conceived and conducted at the NASA Dryden Flight Research Center. Many of these programs have been flown jointly with the United States Department of Defense, industry, or the Federal Aviation Administration. Propulsion research has been conducted on the XB-70, F-111 A, F-111E, YF-12, JetStar, B-720, MD-11, F-15, F- 104, Highly Maneuverable Aircraft Technology, F-14, F/A-18, SR-71, and the hypersonic X-15 airplanes. Research studies have included inlet dynamics and control, in-flight thrust computation, integrated propulsion controls, inlet and boattail drag, wind tunnel-to-flight comparisons, digital engine controls, advanced engine control optimization algorithms, acoustics, antimisting kerosene, in-flight lift and drag, throttle response criteria, and thrust-vectoring vanes. A computer-controlled thrust system has been developed to land the F-15 and MD-11 airplanes without using any of the normal flight controls. An F-15 airplane has flown tests of axisymmetric thrust-vectoring nozzles. A linear aerospike rocket experiment has been developed and tested on the SR-71 airplane. This paper discusses some of the more unique flight programs, the results, lessons learned, and their impact on current technology.

Burcham, Frank W., Jr.↗

Measurements of Forward Flight Effects on the Advanced Ducted Propulsion Demonstrator Engine

The performance of the Pratt & Whitney Advanced Ducted Propulsion (ADP) UHB concept has been recently evaluated with studies of a 17 in. diameter fan simulator. Following the model scale tests, a 118 in. diameter demonstrator was tested at the NASA Ames 40- by 80-Foot Wind Tunnel. The 18 blade fan was driven by the low compressor shaft of a PW2037 core through a reduction gear system fabricated by Fiat with approximately 1:3.7 reduction ratio. ne variable pitch fan was hydraulically actuated with settings for take-off, cruise, feather, and reverse thrust. The low-pressure turbine was built by MTU to provide higher shaft power in comparison with the standard PW2037. The demonstrator was provided with 45 vanes located 2.6 fan chords downstream of the rotor, and 10 case struts approximately 1 fan chord downstream of the vanes. The inlet, mid-duct, and exhaust linings were acoustically treated. Acoustic surveys were taken in the for-ward thrust mode for fan speeds of 898, 1120, 1205, and 1302 R.P.M., and at tunnel speeds of 25, 50, 100, and 140 kts. The lowest speed was achieved with the wind tunnel fans at flat pitch, but with the engine pumping the test section Microphone signals were recorded for 30 seconds at 5 deg. increments. These measurements will be used to assess the effects of forward speed on UHB engines, to compare these effects with the corresponding characteristics of conventional bypass ratio engines, and to discuss the various aspects of testing large engines in the wind tunnel.

Horne, W. C.↗

Equations of motion for the X-14 Aircraft, phase 2 study

A study of the control and power requirements of the X-14 VTOL aircraft is presented. The complete equations of motion for X-14 are derived. The fundamental assumption is that the aircraft is a single rigid body. The equations of motion are derived with respect to a set of axes fixed to the aircraft. Additional assumptions used are that any wind disturbances are irrotational that the twin engines used on the aircraft rotate in the same direction at the same speed and that the engine exhaust is diverted by means of vanes to provide a direction varying thrust vector. The equations obtained are subsequently linearized about various reference conditions and numerical values for the trim parameters and the stability derivatives at these conditions are tabulated.

Hoffman, M. A.↗

Airdata calibration of a high-performance aircraft for measuring atmospheric wind profiles

The research airdata system of an instrumented F-104 aircraft has been calibrated to measure winds aloft in support of the space shuttle wind measurement investigation at the National Aeronautics and Space Administration Ames Research Center Dryden Flight Research Facility. For this investigation, wind measurement accuracies comparable to those obtained from Jimsphere balloons were desired. This required an airdata calibration more accurate than needed for most aircraft research programs. The F-104 aircraft was equipped with a research pilot-static noseboom with integral angle-of-attack and flank angle-of-attack vanes and a ring-laser-gyro inertial reference unit. Tower fly-bys and radar acceleration-decelerations were used to calibrate Mach number and total temperature. Angle of attack and angle of sideslip were calibrated with a trajectory reconstruction technique using a multiple-state linear Kalman filter. The F-104 aircraft and instrumentation configuration, flight test maneuvers, data corrections, calibration techniques, and resulting calibrations and data repeatability are presented. Recommendations for future airdata systems on aircraft used to measure winds aloft are also given.

Haering, Edward A., Jr.↗

Airdata calibration techniques for measuring atmospheric wind profiles

The research airdata system of an instrumented F-104 aircraft has been calibrated to measure winds aloft in support of the Space Shuttle wind measurement investigation at the National Aeronautics and Space Administration Ames Research Center Dryden Flight Research Facility. For this investigation, wind measurement accuracies comparable to those obtained from Jimsphere balloons were desired. This required an airdata calibration more accurate than needed for most aircraft research programs. The F-104 aircraft was equipped with a research pilot-static noseboom with integral angle-of-attack and flank angle-of-attack vanes and a ring-laser-gyro inertial reference unit. Tower fly-bys and radar acceleration-decelerations were used to calibrate Mach number and total temperature. Angle of attack and angle of side slip were calibrated with a trajectory reconstruction technique using a multiple-state linear Kalman filter. The F-104 aircrat and instrumentation configuration, flight test maneuvers, data corrections, calibration techniques, and resulting calibrations and data repeatability are presented. Recommendations for future airdata systems on aircraft used to measure winds aloft are also given.

Haering, Edward A., Jr.↗

Aeroacoustic performance of scale model sonic inlets

Various means can be used to vary engine inlet throat areas in order to reduce noise generated at takeoff and approach. Low-speed wind-tunnel tests were performed to evaluate the aeroacoustic performance of two takeoff geometries (cylindrical centerbody and bulb-shaped centerbody) and four approach geometries (bulb-shaped centerbody, annular ring, radial vanes, and step diffuser). The effects of inlet internal lip shape and diffuser length on sonic inlet performance were also investigated. It was found that the single-passage geometries, in particular a cylindrical centerbody takeoff geometry and a bulb-shaped centerbody approach geometry, provide the highest level of aeroacoustic performance. Increasing the inlet lip contraction ratio extends the maximum incidence angle for attached lip flow, while increasing the inlet diffuser length increases total pressure recovery for a given amount of noise suppression.

Abbott, J. M.↗

Considerations for the installation of honeycomb and screens to reduce wind-tunnel turbulence

Tests were conducted on a half-scale model representing a 0.914-m (3.0-ft) square stream tube of the flow through the fourth corner and settling chamber of the Langley 8-Foot Transonic Pressure Tunnel. The model included the tube cooler 45 degree turning vanes, and the turbulence reduction screens and honeycomb, which were the subject of the tests. Hot-wire measurements of the turbulence reduction for various combinations of screens and honeycomb were made at various duct speeds. Of the four sizes of honeycomb cells tested, none were found to have a superior performance advantage. The effectiveness of screens and honeycomb in reducing turbulence is greatly affected by relatively minor physical damage; therefore, extreme care must be exercised in installing and maintaining honeycomb or screens if the turbulence reduction performance is to be maintained.

Scheiman, J.↗

The aerodynamic performance of several flow control devices for internal flow systems

An experimental reseach and development program was undertaken to develop and document new flow-control devices for use in the major modifications to the 40 by 80 Foot wind tunnel at Ames Research Center. These devices, which are applicable to other facilities as well, included grid-type and quasi-two-dimensional flow straighteners, louver panels for valving, and turning-vane cascades with net turning angles from 0 deg to 90 deg. The tests were conducted at model scale over a Reynolds number range from 2 x 100,000 to 17 x 100,000, based on chord. The results showed quantitatively the performance benefits of faired, low-blockage, smooth-surface straightener systems, and the advantages of curved turning-vanes with hinge-line gaps sealed and a preferred chord-to-gap ratio between 2.5 and 3.0 for 45 deg or 90 deg turns.

Eckert, W. T.↗

Source Diagnostic Fan II (22-inch) Duct Mode Characteristics as Measured by the Rotating Rake Mode Measurement System while Operated in the NASA Glenn 9x15 Low Speed Wind Tunnel

The second entry of the Source Diagnostic Test (SDT2) was a continuation of the first SDT entry with additional parameters tested. The rotor, stators, and general flow path hardware used in SDT2 were the same as those for SDT1. This included a radial baseline set of stator vanes, which had a vane count such that the rotor-stator interaction at the fan blade passing fundamental was cut-off, as is typical for modern turbofans. Two sets of stator vanes were designed and tested with a count generating a cut-on rotor-stator interaction at the fan blade passing fundamental. One of the sets maintained the no aerodynamic sweep as the radial baseline, the other was designed with leading edge sweep with the intent to generate lower noise. The NASA Glenn Research Center’s Rotating Rake Mode Measurement System was utilized to obtain a complete map of the acoustic duct modes present. The system is a radial rake immersed into the duct that continuously rotates about the duct centerline. For each of the three stator vane configurations, data were acquired at several different fan speeds which included nominal, approach, cutback, and takeoff conditions. Analysis of the mode power level results at the fan fundamentals showed the improved designed set resulted in lower rotor-stator interaction mode acoustic levels. Multiple-pure tones generated by the M5 rotor in the inlet were also measured.

Turbofan, Duct Modes↗

Source Diagnostic Fan II (22-inch) Duct Mode Characteristics as Measured by the Rotating Rake Mode Measurement System while Operated in the NASA Glenn 9x15 Low Speed Wind Tunnel

The second entry of the Source Diagnostic Test (SDT2) was a continuation of the first SDT entry with additional parameters tested. The rotor, stators, and general flow path hardware used in SDT2 were the same as those for SDT1. This included a radial baseline set of stator vanes, which had a vane count such that the rotor-stator interaction at the fan blade passing fundamental was cut-off, as is typical for modern turbofans. Two sets of stator vanes were designed and tested with a count generating a cut-on rotor-stator interaction at the fan blade passing fundamental. One of the sets maintained the no aerodynamic sweep as the radial baseline, the other was designed with leading edge sweep with the intent to generate lower noise. The NASA Glenn Research Center’s Rotating Rake Mode Measurement System was utilized to obtain a complete map of the acoustic duct modes present. The system is a radial rake emersed into the duct that continuously rotates about the duct centerline. For each of the three stator vane configurations, data were acquired at several different fan speeds which included nominal, approach, cutback, and takeoff conditions. Analysis of the mode power level results at the fan fundamentals showed the improved designed set resulted in lower rotor-stator interaction mode acoustic levels. Multiple-pure tones generated by the M5 rotor in the inlet were also measured.

Turbofan↗