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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

The NASA structures and materials research program for supersonic cruise aircraft

The structures and materials part of the NASA Supersonic Cruise Aircraft Research (SCAR) program is reviewed. It is pointed out that in more than three years of work significant new technology has been generated. The aircraft configurations which are efficient aerodynamically have aeroelastic problems that must be alleviated by configuration changes, active controls, or additional structural mass. An approach involving the application of advanced composite materials has the highest potential for structural weight reduction. Attention is given to the structural concepts for an arrow-wing supersonic aircraft and the techniques used in the investigations. It is expected that continuing research in SCAR structures and materials should bring high payoffs in the late 1980s.

Cooper, P. A.↗

Goals for a future SST

The paper attempts to define a desirable and reachable goal for a second generation SST. Justifications for the need of an SST are considered as is the ecological impact of a second generation SST project. Required technology advances to reach the range of 6500 nautical miles are examined along with structural weight reduction and drag reduction. Possible performance improvements due to design modifications are discussed, and environmental problems are discussed in detail with emphasis on sonic booms.

Ferri, A.↗

Advanced composite rudders for DC-10 aircraft: Design, manufacturing, and ground tests

Design synthesis, tooling and process development, manufacturing, and ground testing of a graphite epoxy rudder for the DC-10 commercial transport are discussed. The composite structure was fabricated using a unique processing method in which the thermal expansion characteristics of rubber tooling mandrels were used to generate curing pressures during an oven cure cycle. The ground test program resulted in certification of the rudder for passenger-carrying flights. Results of the structural and environmental tests are interpreted and detailed development of the rubber tooling and manufacturing process is described. Processing, tooling, and manufacturing problems encountered during fabrication of four development rudders and ten flight-service rudders are discussed and the results of corrective actions are described. Non-recurring and recurring manufacturing labor man-hours are tabulated at the detailed operation level. A weight reduction of 13.58 kg (33 percent) was attained in the composite rudder.

Lehman, G. M.↗

Design concepts for a composite door frame system for general automotive applications

Conceptual design, manufacturing process, and costs are explored to determine the feasibility of replacing present steel parts in automotive door structures with various composite materials. The problems of conforming to present anti-intrusion specifications with advanced materials are examined and discussed. Modest weight reductions, at competitive costs, were identified for the utilization of specific composite materials in automotive door structures.

Tauber, J. A.↗

NASA Office of Aeronautical and Space Technology Summer Workshop. Volume 6: Structures and dynamics panel

Structural requirements for future space missions were defined in relation to technology needs and payloads. Specific areas examined include: large area space structures (antennas, solar array structures, and platforms); a long, slender structure or boom used to support large objects from the shuttle or hold two bodies apart in space; and advanced composite structures for cost effective weight reductions. Other topics discussed include: minimum gage concepts, high temperature components, load and response determination and control, and reliability and life prediction.

Source record↗

Supersonic stability and control characteristics of a 0.015 scale model 69-0 of the space shuttle orbiter with forebody RSI modifications in the NASA/LaRC 4-foot UPWT (legs 1 and 2) (LA71A/B)

Investigations are reported for the determination of aerodynamic effects of reducing the thickness of the reusable surface insulation located along the sides of the shuttle orbiter in order to allow weight reduction in the nose region. Six-component aerodynamic force and moment data were obtained at Mach numbers from 1.5 to 4.6 over an angle of attack range from about -1 deg to 28 deg. Additional tests were made over an angle of sideslip range from -6 deg to 6 deg at selected angles of attack. Test results are presented in graph and tables.

Source record↗

Thermal control of power supplies with electronic packaging techniques

The integration of low-cost commercial heat pipes in the design of a NASA candidate standard modular power supply with a 350 watt output resulted in a 44% weight reduction. Part temperatures were also appreciably reduced, increasing the environmental capability of the unit. A complete 350- watt modular power converter was built and tested to evaluate thermal performance of the redesigned supply.

Source record↗

Coordinated NASA nickel-cadmium battery technology program

This paper describes the NASA nickel-cadmium (Ni-Cd) battery technology program which is being coordinated by JPL to provide NASA and other users with lighter and/or longer-lived Ni-Cd cells for low-earth-orbit, geosynchronous-orbit, and planetary spacecraft missions in the 1980s. The goal is to double the energy density and/or life of the system. Failure modes and mechanisms are differentiated and discussed to point out the critical design variables which affect Ni-Cd cell life. Cell component weights are listed, approaches for reducing weight are discussed, and program tasks and schedules are presented. The nine major tasks being worked on by various organizations are described. Progress has been made in weight reduction, understanding of life reliability mechanisms, and development of a process for manufacturing more stable electrodes. An accelerated and predictive life test program is approximately 30% complete. It appears feasible to double the life and/or usable energy density of the Ni-Cd cell.

Bogner, R. S.↗

Advanced supersonic cruise aircraft technology

A multidiscipline approach is taken to the application of the latest technology to supersonic cruise aircraft concept definition, and current problem areas are identified. Particular attention is given to the performance of the AST-100 advanced supersonic cruise vehicle with emphasis on aerodynamic characteristics, noise and chemical emission, and mission analysis. A recently developed aircraft sizing and performance computer program was used to determine allowable wing loading and takeoff gross weight sensitivity to structural weight reduction.

Baber, H. T., Jr.↗

Plug and drill template

Device installs plugs and then drills them after sandwich face sheets are in place. Template guides drill bit into center of each concealed plug thereby saving considerable time and fostering weight reduction with usage of smaller plugs.

Orella, S.↗

Lightweight multiple output converter development

A high frequency, multiple output power conditioner was developed and breadboarded using an eight-stage capacitor diode voltage multiplier to provide +1200 Vdc, and a three-stage for -350 Vdc. In addition, two rectifier bridges were capacitively coupled to the eight-stage multiplier to obtain 0.5 and 0.65 a dc constant current outputs referenced to +1200 Vdc. Total power was 120 watts, with an overall efficiency of 85 percent at the 80 kHz operating frequency. All outputs were regulated to three percent or better, with complete short circuit protection. The power conditioner component weight and efficiency were compared to the equivalent four outputs of the 10 kHz conditioner for the 8 cm ion engine. Weight reduction for the four outputs was 557 grams; extrapolated in the same ratio to all nine outputs, it would be 1100 to 1400 grams.

Kisch, J. J.↗

Epoxy graphite cell cases

The graphite epoxy cell case and header developed as a means of weight reduction are discussed. Aspects considered include gas permeability, KOH compatibility, pressure and structural dynamic integrity, fiber orientation, fabrication process, cover-to-case sealing, terminal installation and sealing, reproducibility, exposure to the extractable materials that might influence the electrochemical portion of the cell, and electrical conductivity between the terminals.

Bogner, S.↗

Development of long life lightweight nickel-cadmium cells and batteries

The paper describes the development of a high-specific energy Ni-Cd cell for a lightweight battery. After preliminary cycling tests on laboratory and commercial cells, a cell was produced that features electrochemically impregnated positive and negative electrodes, a single terminal, and increased amount of electrolyte. This cell weighed an average of 948 g and had a measured specific energy of over 50 Wh/kg at a C/2 discharge to 1.0 V. The epoxy graphite case capable of withstanding internal pressures in excess of 300 psig represents a 35% weight reduction from a lightweight 0.30 mm Ni-Cd case. A pack of these cells was cycled at 70% maximum depth of discharge beyond 10 simulated geosynchronous orbit-eclipse seasons, and high end-of-charge voltages were obtained. A prototype battery consisting of 14 such cells was fabricated and has a measured specific energy of 46 Wh/kg.

Ritterman, P. F.↗

Configuration considerations in the design of earth-to-orbit transports

The various configuration options for earth-to-orbit transports are discussed with specific attention given to: ballistic vs. winged vehicles; horizontal takeoff vs. vertical takeoff; two stage vs. single stage; rocket propulsion system options; structure and thermal protection systems options; and weight growth vs. size. It is suggested that the single-stage system has many attractive features such as the elimination of booster-to-orbiter mating problems and the elimination of the need for the development of a cruise system. From the standpoint of weight reduction, it appears desirable to combine as many functions as possible in the outer shell of the transport system.

Macconochie, I. O.↗

ESA battery development

The improvement of nickel cadmium batteries and the development of a silver hydrogen cell for spacecraft power systems are discussed. The design of nickel cadmium batteries is examined with a particular emphasis on weight reduction concepts. Results from performance tests on silver hydrogen cells are given and comparisons are made with current nickel cadmium cells.

Young, H. J.↗

Titan probe technology assessment and technology development plan study

The need for technology advances to accomplish the Titan probe mission was determined by defining mission conditions and requirements and evaluating the technology impact on the baseline probe configuration. Mission characteristics found to be technology drivers include (1) ten years dormant life in space vacuum; (2) unknown surface conditions, various sample materials, and a surface temperature; and (3) mission constraints of the Saturn Orbiter Dual Probe mission regarding weight allocation. The following areas were identified for further development: surface sample acquisition system; battery powered system; nonmetallic materials; magnetic bubble memory devices, and the landing system. Preentry science, reliability, and weight reduction and redundancy must also be considered.

Castro, A. J.↗

Development of a Kevlar/PMR-15 reduced drag DC-9 nacelle fairing

The paper describes an advanced composite fairing designed to reduce drag on DC-9 nacelles as a part of the NASA Engine Component Improvement Program. This fairing is the aft enclosure for the thrust reverser actuator system on JT8D engine nacelles and is subjected to a 500 F exhaust flow during the reverse thrust. A reduced-drag configuration was developed by using in-flight tuft surveys for flow visualization in order to identify areas with low-quality flow, and then modifying the aerodynamic lines to improve the flow. A fabrication method for molding the part in an autoclave was developed; this material system is suitable for 500 F. The resultant composite fairing reduces the overall aircraft drag 1% with a weight reduction of 40% when compared with a metal component.

Kawai, R. T.↗

Analysis of solid propellant combustion in a closed vessel including secondary reaction

A theory for combustion of solid propellants in a closed vessel is presented allowing for residual exothermic chemical reaction in the bulk of the gas in the vessel. Particular attention is given to propellants exhibiting thick gaseous flame zones such as nitrocellulose, double-base and nitramine propellants. For these, the reaction at high pressures is assumed to involve mainly the oxidation of residual hydrocarbons by NO. It is shown that the direct dynamic coupling between the exothermicity, the molecular weight reduction and the changing pressure can influence the dp/dt-p traces obtained, in a manner not directly related to mass burning rate of the solid. Energy and species conservation equations are derived for the bulk of the vessel in differential form; the system is solved numerically. The results show the effect of extended chemical reaction upon measurable combustion characteristics such as dp/dt-p and burn rate pressure exponent, demonstrating its potential importance in interpretation of closed vessel firing data, depending on the pace of the residual gas phase reactions.

Benreuven, M.↗