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General Rotorcraft Aeromechanical Stability Program (GRASP): Theory manual

The general rotorcraft aeromechanical stability program (GRASP) was developed to calculate aeroelastic stability for rotorcraft in hovering flight, vertical flight, and ground contact conditions. GRASP is described in terms of its capabilities and its philosophy of modeling. The equations of motion that govern the physical system are described, as well as the analytical approximations used to derive them. The equations include the kinematical equation, the element equations, and the constraint equations. In addition, the solution procedures used by GRASP are described. GRASP is capable of treating the nonlinear static and linearized dynamic behavior of structures represented by arbitrary collections of rigid-body and beam elements. These elements may be connected in an arbitrary fashion, and are permitted to have large relative motions. The main limitation of this analysis is that periodic coefficient effects are not treated, restricting rotorcraft flight conditions to hover, axial flight, and ground contact. Instead of following the methods employed in other rotorcraft programs. GRASP is designed to be a hybrid of the finite-element method and the multibody methods used in spacecraft analysis. GRASP differs from traditional finite-element programs by allowing multiple levels of substructure in which the substructures can move and/or rotate relative to others with no small-angle approximations. This capability facilitates the modeling of rotorcraft structures, including the rotating/nonrotating interface and the details of the blade/root kinematics for various types. GRASP differs from traditional multibody programs by considering aeroelastic effects, including inflow dynamics (simple unsteady aerodynamics) and nonlinear aerodynamic coefficients.

Hodges, Dewey H.↗

Dynamic stability of a rotor blade using finite element analysis

The aeroelastic stability of flap bending, lead-lag bending, and torsion of a helicopter rotor blade in hover is examined using a finite element formulation based on the principle of virtual work. Quasi-steady two-dimensional airfoil theory is used to obtain the aerodynamic loads. The rotor blade is discretized into beam elements, each with ten modal degrees of freedom. The resulting nonlinear equations of motion are solved for steady-state blade deflections through an iterative procedure. The flutter solution is calculated assuming blade motion to be a small perturbation about the steady solution. The normal mode method based on the coupled rotating natural modes about the steady deflections is used to reduce the number of equations in the flutter eigenanalysis. Results are presented for hingeless and articulated rotor blade configurations.

Sivaneri, N. T.↗

Localization of aeroelastic modes in mistuned high-energy turbines

The effects of blade mistuning on the aerodynamic characteristics of a class of bladed-disk assemblies, namely high energy turbines, are discussed. The specific rotor analyzed is the first stage of turbine blades of the oxidizer turbopump in the Space Shuttle Main Engine. The common occurrence of fatigue cracks for these turbine blades indicates the possibility of high dynamic loading. Since mistuning under conditions of weak interblade coupling has been shown to increase blade response amplitudes drastically for simple structural models of blade assemblies, it provides a plausible explanation for the occurrence of cracks. The focus here is on the effects of frequency mistuning on the aeroelastic stability of the assembly and on the aeroelastic mode shapes.

Smith, Todd E.↗

Aeroacoustic sensitivity analysis and optimal aeroacoustic design of turbomachinery blades

During the first year of the project, we have developed a theoretical analysis - and wrote a computer code based on this analysis - to compute the sensitivity of unsteady aerodynamic loads acting on airfoils in cascades due to small changes in airfoil geometry. The steady and unsteady flow though a cascade of airfoils is computed using the full potential equation. Once the nominal solutions have been computed, one computes the sensitivity. The analysis takes advantage of the fact that LU decomposition is used to compute the nominal steady and unsteady flow fields. If the LU factors are saved, then the computer time required to compute the sensitivity of both the steady and unsteady flows to changes in airfoil geometry is quite small. The results to date are quite encouraging, and may be summarized as follows: (1) The sensitivity procedure has been validated by comparing the results obtained by 'finite difference' techniques, that is, computing the flow using the nominal flow solver for two slightly different airfoils and differencing the results. The 'analytic' solution computed using the method developed under this grant and the finite difference results are found to be in almost perfect agreement. (2) The present sensitivity analysis is computationally much more efficient than finite difference techniques. We found that using a 129 by 33 node computational grid, the present sensitivity analysis can compute the steady flow sensitivity about ten times more efficiently that the finite difference approach. For the unsteady flow problem, the present sensitivity analysis is about two and one-half times as fast as the finite difference approach. We expect that the relative efficiencies will be even larger for the finer grids which will be used to compute high frequency aeroacoustic solutions. Computational results show that the sensitivity analysis is valid for small to moderate sized design perturbations. (3) We found that the sensitivity analysis provided important insight into how airfoils should be modified to improve their aeroelastic stability. Using this insight, we redesigned an aeroelastically unstable cascade to produce a stable cascade.

Hall, Kenneth C.↗

Dynamic stability of a bearingless circulation control rotor blade in hover

The aeroelastic stability of flap bending, lead-lag bending and torsion of a bearingless circulation control rotor blade in hover is investigated using a finite element formulation based on Hamilton's principle. The flexbeam, the torque tube and the outboard blade are discretized into beam elements, each with fifteen nodal degrees of freedom. Quasisteady strip theory is used to evaluate the aerodynamic forces and the airfoil characteristics are represented either in the form of simple analytical expressions or in the form of data tables. A correlation study of analytical results with the experimental data is attempted for selected bearingless blade configurations with conventional airfoil characteristics.

Chopra, I.↗

Response studies of rotors and rotor blades with application to aeroelastic tailoring

Various tools for the aeroelastic stability and response analysis of rotor blades in hover and forward flight were developed and incorporated in a comprehensive package capable of performing aeroelastic tailoring of rotor blades in forward flight. The results indicate that substantial vibration reductions, of order 15-40%, in the vibratory hub shears can be achieved by relatively small modifications of the initial design. Furthermore the optimized blade can be up to 20% lighter than the original design. Accomplishments are reported for the following tasks: (1) finite element modeling of rotary-wing aeroelastic problems in hover and forward flight; (2) development of numerical methods for calculating the aeroelastic response and stability of rotor blades in forward fight; (3) formulation of the helicopter air resonance problem in hover with active controls; and (4) optimum design of rotor blades for vibration reduction in forward flight.

Friedmann, P. P.↗

Aeroelastic modeling of rotor blades with spanwise variable elastic axis offset: Classic issues revisited and new formulations

In response to a systematic methodology assessment program directed to the aeroelastic stability of hingeless helicopter rotor blades, improved basic aeroelastic reformulations and new formulations relating to structural sweep were achieved. Correlational results are presented showing the substantially improved performance of the G400 aeroelastic analysis incorporating these new formulations. The formulations pertain partly to sundry solutions to classic problem areas, relating to dynamic inflow with vortex-ring state operation and basic blade kinematics, but mostly to improved physical modeling of elastic axis offset (structural sweep) in the presence of nonlinear structural twist. Specific issues addressed are an alternate modeling of the delta EI torsional excitation due to compound bending using a force integration approach, and the detailed kinematic representation of an elastically deflected point mass of a beam with both structural sweep and nonlinear twist.

Bielawa, Richard L.↗

Aeroelastic behavior of low aspect ratio metal and composite blades

The aeroelastic stability of titanium and composite blades of low aspect ratio is examined over a range of design parameters, using a Rayleigh-Ritz formulation. The blade modes include a plate-type mode to account for chordwise bending. Chordwise flexibility is found to have a significant effect on the unstalled supersonic flutter of low aspect ratio blades, and also on the stability of tip sections of shrouded fan blades. For blades with a thickness of less than approximately four percent of chord, the chordwise, second bending, and first torsion branches are all unstable at moderately high supersonic Mach numbers. For composite blades, the important structural coupling between bending and torsion cannot be modeled properly unless chordwise bending is accounted for. Typically, aft fiber sweep produces beneficial bending-torsion coupling that is stabilizing, whereas forward fiber sweep has the opposite effect. By using crossed-ply laminate configurations, critical aeroelastic modes can be stabilized.

White, J. F., III↗

Aeroelastic control of stability and forced response of supersonic rotors by aerodynamic detuning

Aerodynamic detuning, defined as designed passage-to-passage differences in the unsteady aerodynamic flow field of a rotor blade row, is a new approach to passive flutter and forced response control. In this paper, a mathematical model for aerodynamic detuning is developed and utilized to demonstrate the aeroelastic stability enhancement due to aerodynamic detuning of supersonic blade rows. In particular, a model is developed to analyze both the torsion mode and the coupled bending-torsion mode unstalled supersonic flutter and torsion mode aerodynamically forced response characteristics of an aerodynamically detuned rotor operating in a supersonic inlet flow field with a subsonic leading edge locus. As small solidity variations do not have a dominant effect on the steady-state performance of a rotor, the aerodynamic detuning mechanism considered is nonuniform circumferential spacing of adjacent blades.

Hoyniak, Daniel↗

Aeroelasticity and mechanical stability report, 0.27 Mach scale model of the YAH-64 advanced attack helicopter

A 27% dynamically scaled model of the YAH-64 Advanced Attack Helicopter main rotor and hub has been designed and fabricated. The model will be tested in the NASA Langley Research Center V/STOL wind tunnel using the General Rotor Model System (GRMS). This report documents the studies performed to ensure dynamic similarity of the model with its full scale parent. It also contains a preliminary aeroelastic and aeromechanical substantiation for the rotor installation in the wind tunnel. From the limited studies performed no aeroelastic stability or load problems are projected. To alleviate a projected ground resonance problem, a modification of the roll characteristics of the GRMS is recommended.

Straub, F. K.↗

Comprehensive rotorcraft analysis methods

The development and application of comprehensive rotorcraft analysis methods in the field of rotorcraft technology are described. These large scale analyses and the resulting computer programs are intended to treat the complex aeromechanical phenomena that describe the behavior of rotorcraft. They may be used to predict rotor aerodynamics, acoustic, performance, stability and control, handling qualities, loads and vibrations, structures, dynamics, and aeroelastic stability characteristics for a variety of applications including research, preliminary and detail design, and evaluation and treatment of field problems. The principal comprehensive methods developed or under development in recent years and generally available to the rotorcraft community because of US Army Aviation Research and Technology Activity (ARTA) sponsorship of all or part of the software systems are the Rotorcraft Flight Simulation (C81), Dynamic System Coupler (DYSCO), Coupled Rotor/Airframe Vibration Analysis Program (SIMVIB), Comprehensive Analytical Model of Rotorcraft Aerodynamics and Dynamics (CAMRAD), General Rotorcraft Aeromechanical Stability Program (GRASP), and Second Generation Comprehensive Helicopter Analysis System (2GCHAS).

Stephens, Wendell B.↗

Vibration and flutter characteristics of the SR7L large-scale propfan

An investigation of the vibration characteristics and aeroelastic stability of the SR7L Large-Scale Advanced Propfan was performed using a finite element blade model and an improved aeroelasticity code. Analyses were conducted for different blade pitch angles, blade support conditions, number of blades, rotational speeds, and freestream Mach numbers. A finite element model of the blade was used to determine the blade's vibration behavior and sensitivity to support stiffness. The calculated frequencies and mode shape obtained with this model agreed well with the published experimental data. A computer code recently developed at NASA Lewis Research Center and based on three-dimensional, unsteady, lifting surface aerodynamic theory was used for the aeroelastic analysis to examine the blade's stability at a cruise condition of Mach 0.8 at 1700 rpm. The results showed that the blade is stable for that operating point. However, a flutter condition was predicted if the cruise Mach number was increased to 0.9.

August, Richard↗

WRATS Integrated Data Acquisition System

The Wing and Rotor Aeroelastic Test System (WRATS) data acquisition system (DAS) is a 64-channel data acquisition display and analysis system specifically designed for use with the WRATS 1/5-scale V-22 tiltrotor model of the Bell Osprey. It is the primary data acquisition system for experimental aeroelastic testing of the WRATS model for the purpose of characterizing the aeromechanical and aeroelastic stability of prototype tiltrotor configurations. The WRATS DAS was also used during aeroelastic testing of Bell Helicopter Textron s Quad-Tiltrotor (QTR) design concept, a test which received international attention. The LabVIEW-based design is portable and capable of powering and conditioning over 64 channels of dynamic data at sampling rates up to 1,000 Hz. The system includes a 60-second circular data archive, an integrated model swashplate excitation system, a moving block damping application for calculation of whirl flutter mode subcritical damping, a loads and safety monitor, a pilot-control console display, data analysis capabilities, and instrumentation calibration functions. Three networked computers running custom-designed LabVIEW software acquire data through National Instruments data acquisition hardware. The aeroelastic model (see figure) was tested with the DAS at two facilities at NASA Langley, the Transonic Dynamics Tunnel (TDT) and the Rotorcraft Hover Test Facility (RHTF). Because of the need for seamless transition between testing at these facilities, DAS is portable. The software is capable of harmonic analysis of periodic time history data, Fast Fourier Transform calculations, power spectral density calculations, and on-line calibration of test instrumentation. DAS has a circular buffer archive to ensure critical data is not lost in event of model failure/incident, as well as a sample-and-hold capability for phase-correct time history data.

Piatak, David J.↗

Rotor Design Options for Improving V-22 Whirl-Mode Stability

With current tilt-rotor technology, very stiff, thick wings of limited aspect ratio are essential to meet aeroelastic stability requirements, which severely limits cruise efficiency and maximum speed. Larger and more efficient tiltrotors; will need longer and lighter wings, for which whirl-mode flutter is a serious design issue. Numerous approaches to improving the whirl-mode airspeed boundary have been investigated, typically focusing on wing design, active stability augmentation, and variable geometry rotors. The research to be reported applies the much simpler approaches of sweeping the outboard blade sections and extending balance weights at the tip. Improving proprotor whirl-mode stability margins is an ongoing research activity at NASA Ames Research Center. Previous efforts focussed on the XV-15 rotor. This is the first application of these design principles to a full V-22 rotor model in CAMRAD II (a previous publication presented results for a preliminary analytical model). The analysis to be discussed in the proposed paper includes a dual load-path blade model, a compressible-flow aerodynamic model, a representation of swashplate/rotor modal coupling, and other new features. The paper will include discussions of the mechanisms by which blade sweep and tip-mass offsets improve whirl-flutter margins. The V-22 was modeled with CAMRAD II; the rotor model is shown. It is also shows an example swept blade derived from the V-22 rotor system. For this rotor, the primary significance of sweep is the improved whirl-flutter boundary, not the reduced Mach-number effects. An offset tip mass is also shown.

Acree, C. W., Jr.↗

Navier-Stokes Equations Based Aeroelasticity of Supersonic Transport Including Short Period Oscillations

There is renewed interest in developing new supersonic transports after the discontinuation of the Concorde supersonic jet, which was mostly limited for flights over trans-oceanic routes due to the severe noise of the sonic boom. In order to avoid the sonic boom, more slender configurations, such as the Low Boom Flight Demonstrator (LBFD) configuration, are being considered. The aeroelastic characteristics of these new supersonic transports can significantly differ from conventional aircraft. Both rigid and flexible body modes can play a significant role in aeroelastic stability. For unconventional configurations, such as aircraft with forward swept wings, the short period oscillation (SPO) has been found to significantly impact the aeroelastic response. SPO can occur due to unanticipated events such as gusts, abrupt maneuvering, etc. During the design of the Concorde, the effects of SPO was considered in detail, though its impact is not publically disclosed. Assuring stability of supersonic aircraft, particularly during descent from the supersonic Mach regime to the transonic regime, is critical. An aircraft can deviate from its normal descent trajectory due to coupling between flows and body motions. The effect of SPO needs to be considered in aeroelastic responses. Preliminary studies using quasi-steady aerodynamics show that the presence of SPO can lead to unstable response. The well-established Reynolds Averaged Navier-Stokes (RANS) equations, which are computationally feasible with current supercomputers, have been in use for aeroelastic computations for the last three decades. Recently, such efforts have begun to include trajectory motions; for instance, the effect of phugoid motion on stability is studied in Ref. 9 using the RANS equations. In this paper, the effect of SPO on aeroelastic responses of a typical supersonic transport is studied.

Guruswamy, Guru↗

Aeroelastic optimization of an advanced geometry helicopter rotor

Sensitivity derivatives of blade loads and aeroelastic stability of a helicopter rotor in forward flight are calculated as an integral part of a basic aeroelastic analysis using a direct analytical approach. Design variables include nonstructural mass and its placement, chordwise offset of blade center of gravity and aerodynamic center from the elastic axis, blade bending stiffnesses (flap, lag, torsion), and tip geometry (sweep, anhedral, pretwist and planform taper). By means of a sensitivity study, the importance of different design variables on oscillatory hub loads and damping of blade modes is examined. Aeroelastic and sensitivity analyses of the rotor based on a finite element method in space and time are linked with automated optimization algorithms to perform optimization studies of rotor blades. Optimum design solutions, calculated for a four-bladed, soft-inplane hingeless rotor achieved a reduction of 25-60 percent of all 4/rev loads.

Ganguli, Ranjan↗