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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

Production of pulsed electric fields using capacitively coupled electrodes

It is shown that pulsed electric fields can be produced over extended volumes by taking advantage of the internal capacitances in a stacked array of electrodes. The design, construction, and performance of practical arrays are discussed. The prototype arrays involved fields of 100-1000 V/cm extending over several centimeters. Scaling to larger physical dimensions is straightforward.

Kendall, B. R. F.↗

A Novel Concept for a Deformable Membrane Mirror for Correction of Large Amplitude Aberrations

Very large, light weight mirrors are being developed for applications in space. Due to launch mass and volume restrictions these mirrors will need to be much more flexible than traditional optics. The use of primary mirrors with these characteristics will lead to requirements for adaptive optics capable of correcting wave front errors with large amplitude relatively low spatial frequency aberrations. The use of low modulus membrane mirrors actuated with electrostatic attraction forces is a potential solution for this application. Several different electrostatic membrane mirrors are now available commercially. However, as the dynamic range requirement of the adaptive mirror is increased the separation distance between the membrane and the electrodes must increase to accommodate the required face sheet deformations. The actuation force applied to the mirror decreases inversely proportional to the square of the separation distance; thus for large dynamic ranges the voltage requirement can rapidly increase into the high voltage regime. Experimentation with mirrors operating in the KV range has shown that at the higher voltages a serious problem with electrostatic field cross coupling between actuators can occur. Voltage changes on individual actuators affect the voltage of other actuators making the system very difficult to control. A novel solution has been proposed that combines high voltage electrodes with mechanical actuation to overcome this problem. In this design an array of electrodes are mounted to a backing structure via light weight large dynamic range flextensional actuators. With this design the control input becomes the separation distance between the electrode and the mirror. The voltage on each of the actuators is set to a uniform relatively high voltage, thus the problem of cross talk between actuators is avoided and the favorable distributed load characteristic of electrostatic actuation is retained. Initial testing and modeling of this concept demonstrates that this is an attractive concept for increasing the dynamic range capability of electrostatic deformable mirrors.

Moore, Jim↗

Making Fillets by Electrical-Discharge Machining

Shaped graphite electrode eliminates many hours of hand work. Hardened-steel forming tool transfers fillet shape to internal lip of electrode. Lip shape transferred to base of post in EDM procedure to form fillet. Array of electrodes produces many fillets simultaneously.

Burley, R.↗

Parallel vacuum arc discharge with microhollow array dielectric and anode

An electrode configuration with microhollow array dielectric and anode was developed to obtain parallel vacuum arc discharge. Compared with the conventional electrodes, more than 10 parallel microhollow discharges were ignited for the new configuration, which increased the discharge area significantly and made the cathode eroded more uniformly. The vacuum discharge channel number could be increased effectively by decreasing the distances between holes or increasing the arc current. Experimental results revealed that plasmas ejected from the adjacent hollow and the relatively high arc voltage were two key factors leading to the parallel discharge. The characteristics of plasmas in the microhollow were investigated as well. The spectral line intensity and electron density of plasmas in microhollow increased obviously with the decease of the microhollow diameter.

36 MATERIALS SCIENCE↗

Pseudocapacitive Lithium-Ion Storage in Oriented Anatase TiO2 Nanotube Arrays

We report on the synthesis and electrochemical properties of oriented anatase TiO{sub 2} nanotube (NT) arrays as electrodes for Li-ion batteries. The TiO{sub 2} NT electrodes displayed both pseudocapacitive Li{sup +} storage associated with the NT surface and the Li{sup +} storage within the bulk material. The relative contribution of the pseudocapacitive and bulk storages depends strongly on the scan rate. While the charges are stored primarily in the bulk at low scan rates (<< 1 mV/s), the surface storage dominates the total storage capacity at higher scan rates (>1 mV/s). The storage capacity of the NT electrodes as a function of charge/discharge rates showed no dependence on the NT film thickness, suggesting that the Li{sup +} insertion/extraction processes occur homogeneously across the entire length of NT arrays. These results indicated that the electron conduction along the NT walls and the ion conduction within the electrolyte do not cause significant hindering of the charge/discharge kinetics for NT electrode architectures. As a result of the surface pseudocapacitive storage, the reversible Li{sup +} storage capacities for TiO{sub 2} NT electrodes were higher than the theoretical storage capacity for bulk anatase TiO{sub 2} materials.

25 ENERGY STORAGE↗

Metallic and porous Ti nanorod arrays for visible-IR light absorption and dendrite-free stable lithium-metal batteries

It is still a challenging task to prepare highly porous nanorod arrays of metals formed on substrates for optical and energy storage applications. Herein, we demonstrate the design and synthesis of black color, metallic and highly porous Ti nanorod arrays as novel current collectors for dendrite-free and highly stable Li-metal anodes. The high porosity of metallic nanorod arrays provides numerous heterogeneous nucleation sites and huge contact area and large space for the accommodation of Li metal. The conductive metallic Ti nanorod arrays enhance electrode integration. Effectively, it eliminates formation Li dendrites and demonstrates superior cycling stability over 300 cycles. Additionally, the unique porous structures of the nanorod arrays can decrease the amplitude of forced vibration in narrow space leading to light absorption. Interestingly, the metal is black instead of metallic color. The black metallic nanorod arrays can absorb more than 96% of both visible and infra-red lights. Furthermore, this black color metallic porous nanorod arrays may find additional applications in aerospace, energy, biomedical, defence, and chemical industries.

25 ENERGY STORAGE↗

Methods and devices for measuring orbital angular momentum states of electrons

A device for measuring electron orbital angular momentum states in an electron microscope includes the following components aligned sequentially in the following order along an electron beam axis: a phase unwrapper (U) that is a first electrostatic refractive optical element comprising an electrode and a conductive plate, where the electrode is aligned perpendicular to the conductive plate; a first electron lens system (L1); a phase corrector (C) that is a second electrostatic refractive optical element comprising an array of electrodes with alternating electrostatic bias; and a second electron lens system (L2). The phase unwrapper may be a needle electrode or knife edge electrode.

47 OTHER INSTRUMENTATION↗

EGS Collab Project Electrical Resistivity Tomography Characterization and Monitoring

The EGS (Enhanced Geothermal Systems) Collab project is performing stimulation experiments in highly monitored and well-characterized intermediate-scale (~10-20 m) field test beds. The characterization and monitoring system includes an array of electrodes grouted in place within six monitoring wells, with 16 electrodes per well. The electrodes enable characterization of the 3D low-frequency electrical properties of the host rock, and changes in those properties during stimulation and tracer testing using both static and time-lapse Electrical Resistivity Tomography. In this talk we present: 1) ERT array design and installation, 2) baseline (pre-stimulation) imaging results, 3) time-lapse data collected during stimulation operations, and 4) real-time imaging during clean water injections intended to illuminate flow paths as a decrease in bulk electrical conductivity. We will also discuss aspects and lessons learned for conducting ERT imaging operations in the presence of high fluid pressure gradients during stimulation and flow operations. Results to date reveal a highly heterogeneous rock fabric, ranging over four orders of magnitude in bulk electrical conductivity, and high polarization capacity. Baseline imaging results are consistent with borehole logs and core studies. Time-lapse imaging results to identify major flow paths during tracer studies are forthcoming and will be discussed during this presentation. Ultimately the ERT imaging data sets provide useful information for validating and verifying model predictions in preparation for research at DOE’s Frontier Observatory for Research in Geothermal Energy (FORGE).

electrical resistivity tomography, geophysics, geo↗

Wafer-Level Membrane-Transfer Process for Fabricating MEMS

A process for transferring an entire wafer-level micromachined silicon structure for mating with and bonding to another such structure has been devised. This process is intended especially for use in wafer-level integration of microelectromechanical systems (MEMS) that have been fabricated on dissimilar substrates. Unlike in some older membrane-transfer processes, there is no use of wax or epoxy during transfer. In this process, the substrate of a wafer-level structure to be transferred serves as a carrier, and is etched away once the transfer has been completed. Another important feature of this process is that two electrodes constitutes an electrostatic actuator array. An SOI wafer and a silicon wafer (see Figure 1) are used as the carrier and electrode wafers, respectively. After oxidation, both wafers are patterned and etched to define a corrugation profile and electrode array, respectively. The polysilicon layer is deposited on the SOI wafer. The carrier wafer is bonded to the electrode wafer by using evaporated indium bumps. The piston pressure of 4 kPa is applied at 156 C in a vacuum chamber to provide hermetic sealing. The substrate of the SOI wafer is etched in a 25 weight percent TMAH bath at 80 C. The exposed buried oxide is then removed by using 49 percent HF droplets after an oxygen plasma ashing. The SOI top silicon layer is etched away by using an SF6 plasma to define the corrugation profile, followed by the HF droplet etching of the remaining oxide. The SF6 plasma with a shadow mask selectively etches the polysilicon membrane, if the transferred membrane structure needs to be patterned. Electrostatic actuators with various electrode gaps have been fabricated by this transfer technique. The gap between the transferred membrane and electrode substrate is very uniform ( 0.1 m across a wafer diameter of 100 mm, provided by optimizing the bonding control). Figure 2 depicts the finished product.

Yang, Eui-Hyeok↗

Electrostatic powder spreading for metal powder bed fusion applications

Typical powder bed fusion processes spread each layer of powder by pushing it across the build area with a spreader bar or roller. While simple, these methods require good flowing powder and do not have the ability to place more than one powder type per layer. This naturally limits the ability to incorporate more than one material onto each powder layer in powder bed additive manufacturing processes. Here we demonstrate electrostatic powder spreading, a method to deposit a powder layer without mechanical contact with the previous layers. Electrostatic powder spreading (ESPS) uses an electric field formed between a powder container and a counter electrode to move powder particles from the container to the powder bed. We show that the rate at which powder is deposited can be controlled by adjusting the strength of the electric field. Correspondingly, the deposited layer thickness is controlled by the strength of the electric field and the recoating speed. To demonstrate the feasibility of ESPS for laser powder bed fusion powder spreading, nearly fully dense (> 99.8%) coupons were built in a commercial L-PBF machine using the ESPS setup. Finally, we achieve 2D patterning of a single layer by using an array of electrodes and switching the applied electric field on and off. ESPS represents a method to produce an arbitrary patterned multi-material powder bed without complicated powder removal steps and easy implementation into existing L-PBF machines. Furthermore, ESPS presents an opportunity to build parts with 3D gradients in material properties.

36 MATERIALS SCIENCE↗

Rational fabrication of carbon nanotubes arrays on porous nickel matrix as advanced electrode materials of supercapacitors

Highlights: • Construct self-supported porous Ni/CNTs composite arrays. • Porous Ni/CNTs arrays show superior capacitive performance. • Ni/CNTs arrays structure boosts fast electron/ion transfer. - Abstract: Rational synthesis of advanced carbon materials is of great importance to the development of supercapacitors. In this work, we propose a facile combined electrodeposition-chemical vapor deposition for tailored construction of carbon nanotubes (CNTs) arrays on highly porous Ni matrix forming integrated 3D Ni/CNTs electrode. Interconnected CNTs with diameters of 20–30 nm are strongly anchored on the cross-linked porous Ni branches consisting of nanoparticles of 500–600 nm. Capacitive performance of the obtained porous Ni/CNTs electrode is thoroughly characterized by electrochemical means including charge/discharge tests and cyclic voltammetry. The 3D Ni/CNTs electrode shows good high-rate performance with a capacitance of 186 F g{sup −1} at 2.5 A g{sup −1}, and excellent cycling stability with a capacitance retention of 99% after 10,000 cycles. The integrated conductive network composed of 3D Ni/CNTs offers large active area, good electronic conductivity and fast transportation paths of ions/electrons, leading to superior capacitive performance.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Laser machined plastic laminates. Towards portable diagnostic devices for use in low resource environments

Despite significant progress in development of bioanalytical devices cost, complexity, access to reagents and lack of infrastructure have prevented use of these technologies in resource-limited regions. To provide a sustainable tool in the global effort to combat infectious diseases the diagnostic device must be low cost, simple to operate and read, robust, and have sensitivity and specificity comparable to laboratory analysis. Thus, in this mini-review we describe recent work using laser machined plastic laminates to produce diagnostic devices that are capable of a wide variety of bioanalytical measurements and show great promise towards future use in low-resource environments.

47 OTHER INSTRUMENTATION↗

All-aerosol-jet-printed highly sensitive and selective polyaniline-based ammonia sensors: a route toward low-cost, low-power gas detection

In this work, we report the design and scalable fabrication of a low-cost and low-power polyaniline-based (PANI) ammonia (NH3) gas sensor on polyimide (PI) substrates using additive manufacturing techniques. The silver interdigitated electrode (IDE) arrays and conducting polymer films are printed onto PI using a direct-write technology of aerosol-jet printing. Morphological characteristics are examined by scanning electron microscopy and energy-dispersive X-ray analysis which reveal homogeneously printed PANI film on the IDE platform. The gas sensing performance is evaluated in the analytical early leak detection range of 5–1000 ppm NH3 in air as a function of both thermal (23 °C, 50 °C, 80 °C) and relative humidity (RH = 0%, 30%, 50%) exposures. The sensor exhibits sensitivity down to 5 ppm NH3 with a sub-ppm detection limit and good repeatability. We observe rapid NH3 detection at 0% RH with very extended times for equilibration and recovery. However, at both 30 and 50% RH, the room temperature response and recovery times are reduced to only about 1 min and 5 min, respectively. Experiments also reveal good sensitivity toward the analyte even at higher operating temperatures. Present results merit the practical application of aerosol-jet-printed, low-power sensors for industrial applications where low-level hazardous gas detection is essential.

36 MATERIALS SCIENCE↗

Study of Electrochemical Reactions Using Nanospray Desorption Electrospray Ionization Mass Spectrometry

The combination of electrochemistry (EC) and mass spectrometry (MS) is a powerful analytical tool for studying mechanisms of redox reactions, identification of products and intermediates, and online derivatization/recognition of analytes. This work reports a new coupling interface for EC/MS by employing nanospray desorption electrospray ionization (nano-DESI), a recently developed ambient ionization method. We demonstrate online coupling of nano-DESI-MS with a traditional electrochemical flow cell, in which the electrolyzed solution emanating from the cell is ionized by nano-DESI for MS analysis. Furthermore, we show first coupling of nano-DESI-MS with an interdigitated array (IDA) electrode enabling chemical analysis of electrolyzed samples directly from electrode surfaces. Because of its inherent sensitivity, nano-DESI enables chemical analysis of small volumes and concentrations of sample solution. Specifically, good-quality signal of dopamine and its oxidized form, dopamine ortho-quinone, was obtained using 10 μL of 1 μM solution of dopamine on the IDA. Oxidation of dopamine, reduction of benzodiazepines, and electrochemical derivatization of thiol groups were used to demonstrate the performance of the technique. Our results show the potential of nano-DESI as a novel interface for electrochemical mass spectrometry research.

Ambient ionization↗

Wall current probe: A non-invasive in situ plasma diagnostic for space and time resolved current density distribution measurement

In the context of low temperature plasma research, we propose a wall current probe to determine the local charged particle fluxes flowing to the chamber walls. This non-intrusive planar probe consists of an array of electrode elements which can be individually biased and for which the current can be measured separately. We detail the probe properties and present the ability of the diagnostic to be used as a space and time resolved measurement of the ion and electron current density at the chamber walls. This diagnostic will be relevant to study the electron transport in magnetized low-pressure plasmas.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Experimental analysis on the effects of DC arc discharges at various flow regimes

This paper addresses the control of the boundary layer on a compression ramp by means of DC electrical arc discharges. The development and realization of the control system are first described and then assessed in the wind tunnel. The objective of the research was to control the supersonic flow using the minimum amount of energy. The array of electrodes was located at the base of a ramp, where a low momentum flow develops. The electrical discharge was generated by a custom designed electronic facility based on high-voltage ignition coils. The slanted tungsten electrodes were insulated by mounting them in a ceramic support. The discharge evolution was studied through high-speed flow visualizations, while electrical measurements at the high-voltage section of the circuitry allowed to estimate the energy release. The development of a high-speed short exposure Schlieren imaging technique, based on a very short duration laser pulse illumination and a double shot CCD camera, allowed to observe the macroscopic effects associated with the arc establishment between the electrodes (glow, sound wave and heat release). Due to the long residence time, the thermal perturbation spread along the streamwise direction. Cross correlation of Schlieren images with short time separation revealed that in supersonic conditions, the discharges led to an overall acceleration of the flow field underneath the oblique shock wave.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗