The manned flight awareness program of the marshall space flight center.
Marshall Space Flight Center program to upgrade space vehicle reliability by motivating personnel to reduce mistakes and malfunction of equipment
SPACECRAFT RELIABILITY↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Vibration resistance of the wire-feed mechanism of a magnetic recording apparatus
The effects of external mechanical and climatic actions on the efficient operation of magnetic tape recording equipment are analyzed. The efficiency and reliability of the recording system are determined by the structural parameters and the characteristics of the individual elements of the transport mechanism circuit. The resistance of tape recording equipment to the effects of vibration is considered essential for reliable operations. Methods for insuring reliable tape transport and recording action are discussed.
Kitra, S. P.↗
Issues and Design Drivers for Deep Space Habitats
A cross-disciplinary team of scientists and engineers applied expertise gained in Lunar Lander development to the conceptual design of a long-duration, deep space habitat for Near Earth Asteroid (NEA) missions. The design reference mission involved two launches to assemble a 5-module vehicle for a 380-day round trip mission carrying 4 crew members. The conceptual design process yielded a number of interesting debates, some of which could be significant design drivers in a detailed Deep Space Habitat (DSH) design. These issues include: a) Launch loads: Potentially drives layout of equipment mounted to module floors or walls, and whether temporary internal structure is required to distribute launch loads to minimize shell mass; b) Unmanned loiter time: When added to an already lengthy mission, loiter time further drives risk and reliability, and poses issues for equipment shelf life such as material degradation or cryogenic fluids boil-off; c) Pointing and Visibility: A habitat embedded in a 5-module stack may drive Communications, Tracking, Guidance, and Navigation equipment out onto long booms to maintain line-of-sight visibility with targets. However, long booms will be more susceptible to disruption from exercise-induced vibration, potential damage during docking/undocking operations, and increased power distribution mass; d) Water: although it is assumed that a water processor will collect and recycle water, several interesting question were posed, such as: How much water to start with? Should potable water serve double-duty as radiation protection? And if so, should it be stowed in a single large tank, or smaller, portable containers? e) Design for repairability: one of the worst-case scenarios identified was a cabin depressurization that required suited repair from inside the module, potentially driving the need for long umbilical hoses or special equipment to allow smaller, mated modules to be used as safe havens for up to 180 days;
Anderson, Molly S.↗
TA55-PMDS Programmatic Maintenance [Slides]
DOE Order 433.1B states: “The contractor must maintain real property assets in a manner that promotes operational safety, worker health, environmental compliance, property preservation and cost-effectiveness while meeting the program mission”. P950 Conduct of Maintenance serves as LANL’s Nuclear Maintenance Management Program specific to M/L 1 and M/L 2 SSC. PA-AP-01108 Maintenance Requirements for Programmatic Equipment defines the process for determining maintenance requirements, as defined in a maintenance plan, for all programmatic equipment owned by the Associate Directorate for Plutonium Science and Manufacturing (ADPSM) utilizing a formal, graded approach to maximize the reliability of permanently-installed programmatic equipment that does not perform a safety function. It bridges the gap between P950 and program equipment.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Temporal Convolutional Network Using Empirical Mode Decomposition to Detect Faults in Grid Connected Systems
Grid-connected power electronic systems require timely and reliable fault detection to prevent equipment damage and reduce downtime. This paper presents a forecasting-based anomaly detection pipeline that decomposes voltage and current measurements into intrinsic mode functions (IMFs) using empirical mode decomposition (EMD), then trains a causal temporal convolutional network (TCN) on normal-operation IMF data to predict short-horizon future dynamics. Deviations between forecasts and observations are summarized as reliability-weighted residual scores and thresholded per sensor using robust statistics with temporal persistence constraints to suppress false positives. To reduce runtime, EMD is performed on downsampled signals for detection, while raw-rate EMD is applied only within a short region of interest for high-frequency interpretability near detected events. Results on a simulated grid-connected converter system demonstrate that IMF-domain forecasting improves anomaly separability relative to raw-signal forecasting and provides interpretable evidence of faults across decomposition channels.
Sutton, Elizabeth [ORNL] (ORCID:0009000078885935)↗
High Temperature Copper Metallization: Demand, Hurdles and Reliability
As newer cells structures come online, the pressing need to replace silver in the metallization pastes has renewed interest in alternative technologies employing base metals. Copper typically leads the charge with its abundance and lower cost but has faced numerous obstacles from relatively higher oxidation and diffusion rates which can damage the lifetime of the devices. In this study, a low-cost alternative to silver metallization pastes has been shown on PERC cells. The screen printable copper paste can be fired in air at temperatures >500 degrees C, and the impact of processing conditions and equipment on the performance and reliability of 274 cm2 cells have been evaluated. Through damp heat testing of micro-modules using 16 cm2 cells, routes that can lead to both the failure and success of durable contacts have been demonstrated.
copper↗
Electrical termination techniques
A technical review of high reliability electrical terminations for electronic equipment was made. Seven techniques were selected from this review for further investigation, experimental work, and preliminary testing. From the preliminary test results, four techniques were selected for final testing and evaluation. These four were: (1) induction soldering, (2) wire wrap, (3) percussive arc welding, and (4) resistance welding. Of these four, induction soldering was selected as the best technique in terms of minimizing operator errors, controlling temperature and time, minimizing joint contamination, and ultimately producing a reliable, uniform, and reusable electrical termination.
Oakey, W. E.↗
Apparatus Circulates Sterilizing Gas
Apparatus circulates sterilizing gas containing ethylene oxide and chlorofluorocarbon through laboratory or medical equipment. Confines sterilizing gas, circulating it only through parts to be treated. Consists of two units. One delivers ethylene oxide/chlorofluorocarbon gas mixture and removes gas after treatment. Other warms, humidifies, and circulates gas through equipment to be treated. Process provides reliable sterilization with negligible residual toxicity from ethylene oxide. Particularly suitable for sterilization of interiors of bioreactors, heart/lung machines, dialyzers, or other equipment including complicated tubing.
Cross, John H.↗
Electronic component parts reliability evaluation test - Ceramic capacitors, tubular and flat Final report
Reliability tests on tubular and flat miniature ceramic capacitors for spacecraft applications
CERAMICS↗
A study of the reliability of electronic components in a nuclear-radiation environment. Volume I - Results obtained on JPL test no. 617, phase II Final report, 11 Dec. 1962 - 30 Apr. 1966
Reliability of electronic components in nuclear radiation environment
RADIATION EFFECT↗
Major Drivers of Long-Term Distribution Transformer Demand
Distribution transformers, used to step-down medium voltage to service-voltage level for end-use electrical consumption, are currently experiencing major shortages. Utilities are experiencing extended lead times for transformers of up to 2 years (a 4x increase on lead times pre-2022) and prices have gone up by as much as 5-6 times in the past 2 years. Current shortages have been attributed to pent-up post-pandemic demand, workforce shortages and low retention rates, component supply chain challenges, and materials shortages (grain-oriented electrical steel, aluminum, and copper). The supply of this equipment is critical for the reliability and growth of the power system, and in meeting administration climate goals in terms of electrification of demand and the growth of renewable energy. This report details some of the initial analysis conducted by the National Renewable Energy Laboratory (NREL), supported by the Department of Energy's Office of Electricity and Office of Policy, in assessing the long-term demand trends for distribution transformers. Expected increased demand is due to a confluence of not only electrification and renewable energy growth, but also in the context of aging electric infrastructure, increased frequency and severity of extreme weather events, and utility-driven investments in reliability and resiliency of the electricity distribution system.
29 ENERGY PLANNING, POLICY, AND ECONOMY↗
Continuous analysis of nitrogen dioxide in gas streams of plants
Analyzer and sampling system continuously monitors nitrogen dioxide concentrations in the feed and tail gas streams of a facility recovering nitric acid. The system, using a direct calorimetric approach, makes use of readily available equipment and is flexible and reliable in operation.
Durkin, W. T.↗
Generalized safety equation - A concept
Concept provides definition of relationship between safety and reliability, personnel safety measurement, and equipment safety evaluation. Safety systems cope with single or combined risks. Cost and effectiveness of alternate hypothetical safety systems are estimated and used as basis for final system design.
Hano, G.↗
Nondestructive testing of microtab welds
Introduction of sinusoidal signal across welded structure to determine reliability of integrated circuit connections is discussed. In-phase frequencies and quadrature frequency functions are used to evaluate weld reliability. Schematic diagram of test equipment and components is provided.
Feinstein, L.↗
Space station buildup simulation
Simulations of selected earth orbital operations involving the shuttle orbiter and various modular space station components are examined. Data on the physical characteristics of these items, such as size, shape, and configuration, as well as the current operational concepts were obtained from NASA, MSC and from drawings and sketches. From these data numerical models were developed for the space shuttle orbiter and components of a six-man initial station including a core module, power module with solar arrays, representative station modules, and various sensors and antenna. Also included are maintenance inspection and failure reports, discussions with operating and service personnel, and a detailed examination of the equipment. No incipient long term reliability problems were found.
Source record↗
Power line anomalies as they affect the operation of a DSN station: Overview
The problem of providing a sufficiently stable and reliable power source for the equipment in a DSN station is addressed. The potential for the occurrence of damaging commercial power variations is considered with respect to the need for a more precise power source.
Potter, T. L.↗
Simulation Of Failures And Repairs
Automated Reliability/Availability/Maintainability (ARAM) computer program one of software tools designed to assess candidate architectures of data-management system of the Space Station. Evaluates reliability, availability, and maintainability characteristcs of conceptual system. Uses data representing redundancy and maintainability characteristics of system, and reliability parameters of components of equipment. Design based upon simulation of failures and possible subsequent repairs of each unit of equipment included in system. Analyzes effects of failures and repairs on system and maintains statistics of behavior of system from which results of simulation obtained. Written for IBM PC XT/AT or compatible computer.
Vallone, Antonio↗
Object-Oriented Algorithm For Evaluation Of Fault Trees
Algorithm for direct evaluation of fault trees incorporates techniques of object-oriented programming. Reduces number of calls needed to solve trees with repeated events. Provides significantly improved software environment for such computations as quantitative analyses of safety and reliability of complicated systems of equipment (e.g., spacecraft or factories).
Patterson-Hine, F. A.↗