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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

Docking Fixture and Mechanism for a Protective Suit

A suitlock assembly that comprises a docking fixture and mechanism has been invented to facilitate and accelerate donning and doffing of a sealed protective suit and/or to enable ingress and egress between the protective suit and a sealed vessel. The sealed protective suit could be a space suit, in which case the sealed vessel could be a spacecraft. Alternatively, the sealed suit could be an environmental protective suit of a type worn on Earth during cleanup of a hazardous-material site, in which case the sealed vessel could be a vehicle equipped to maintain a safe interior environment for workers in transit to and from the site. Figure 1 depicts a typical situation in which several crewmembers are working inside such a vehicle, one is working outside in a protective suit, and one is donning or doffing a protective suit while holding onto an overhead bar for support.

Culbertson, Philip, Jr.↗

Modular Fixturing System

The modular fixturing system of the present invention is modular, reusable and capable of significant customization, both in terms of system radius and system height, allowing it to be arranged and rearranged in numerous unique configurations. The system includes multiple modular stanchions having stanchion shafts and stanchion feet that removably attach to apertures in a table. Angle brackets attached to the modular stanchions support shelves. These shelves in turn provide support to work pieces during fabrication processes such as welding.

Littell, Justin Anderson↗

Lighting fixture

A lighting fixture can comprise a substantially flat sheet of metal supporting a circuit that comprises one or more light emitting diodes with one or more associated optics for manipulating emitted light. The circuit can be attached to, mounted next to, or integrated with the sheet of metal. In some examples, a layer of dielectric material adheres to the sheet of metal, and circuit elements adhere to the layer of dielectric material. Such circuit elements may comprise electrical traces, light emitting diodes, and/or a light emitting diode driver. The sheet of metal can provide a substrate for the circuit or a support for a freestanding circuit board that may be rigid or flexible.

Nimma, Sridhar Reddy↗

Lap shear bonding fixture

A fixture for lap shear bonding a bottom panel to a top panel comprises a bottom tool, a first spacer, a second spacer, and a top tool. The bottom tool has a quadrilateral shape including a top surface, a bottom surface, and four side surfaces and is configured to retain the bottom panel on the top surface. The first spacer is attached to the top surface of the bottom tool adjacent to one edge. The second spacer is attached to the top surface of the bottom tool adjacent to an opposing edge. The top tool has a quadrilateral shape including a top surface, a bottom surface, and four side surfaces and is configured to retain the top panel on the bottom surface. The top tool is further configured to attach to the first spacer and the second spacer such that the top panel contacts the bottom panel.

Selter, Thomas Matthew↗

Vibration Fixture Design and Testing for Rigid - Y Cable Mount on MMRTG F4

INL is responsible for the fueling and testing of Radioisotope Thermoelectric Generators for NASA space missions. For the upcoming NASA mission "DRAGONFLY," INL is tasked with fueling and testing the Multi-Mission Radioisotope Thermoelectric Generator F4 (MMRTG F4). This involves conducting various tests, such as vibration testing and mass properties testing. For these tests, an interface is required between the MMRTG and the testing equipment, provided by cables mounted on a legacy bracket. Due to design changes in the cooling lines, a new cable – the Rigid Y cable – is to be used. The test described in this poster was to verify if the Rigid Y cable would survive the vibration tests. The results will determine the procedure for conducting the vibration tests on the MMRTG F4.

42 - ENGINEERING↗

Accelerating Laboratory-Based, All-Solid-State Battery Research and Development: Industrially Relevant Small-Batch Dry-Processing, Small and Low-Cost Test Fixtures, and Short-Tolerant Separators

This work presents improvements to mixing (for dry-processed electrodes), separator robustness, and cell testing jigs for all-solid-state batteries (ASSBs). These developments combine synergistically to enable rapid research and development of ASSB catholytes. A mechanical "kneader" is designed and built which emulates the mixing and fibrillation of poly-tetrafluoroethylene binder that occurs in industrially relevant twin-screw extruders. A modest improvement in the mixing and dispersion catholyte materials is observed using micro-resolution X-ray computed tomography (X-ray CT). Catholytes are paired with an In-metal anode and separated by a novel, dual-layer, polyaramid-fiber-supported, sulfide-solid electrolyte (Li6 PS5 Cl) separator. This separator achieves high short tolerance which enabled a 95% success rate across 20 attempted cells and to date over 100 successful cells have been built. ASSBs were tested in a 2032 coin-cell format. Simultaneous cycling of a large number of cells is further enabled by a compact and low cost (~ 38 USD per jig) pressure application jig of which 100 have been constructed to date. The utility of these advances is demonstrated through a brief study on the effect cathode-side conductive carbon and current collector type has on capacity and rate performance.

25 ENERGY STORAGE↗

Design and Preliminary Experimental Results on a Uniform-Field Test Fixture for Power Flow Experiments

Electrodes that produce a uniform electric field across their surfaces are desired for a variety of high-voltage systems including spark-gap switches and transversely excited atmospheric lasers. Here, the implementation of uniform-field electrodes to a parallel-plate load is described for the study of vacuum power flow under pulsed-power applications. We begin with an overview of general uniform-field geometries, and provide an open-source program that generates these geometries as described by Ernst. Following that, a modification to an existing power-flow experimental platform, that adopts a uniform-field geometry, is introduced and its utility is described. Lastly, preliminary experimental results are presented and future steps are outlined.

Capacitors↗

SRF Fixture Design and HOM analysis

A particle accelerator can either be a normal conducting or a superconducting accelerator. While a superconducting accelerator is a more energy efficient option, they traditionally use a liquid helium bath to achieve the temperatures needed for superconductivity. This makes superconducting accelerators operationally complex and expensive. To make superconducting accelerators a more commercially viable option IARC is working on a cryogen free accelerator which can be seen below.

43 PARTICLE ACCELERATORS↗

FY2023 Status Report: Model 9975 O-Ring Fixture Long-Term Leak Performance

Leak testing experiments to monitor the aging performance of Viton ® GLT and GLT-S O-rings used in the model 9975 shipping package has been ongoing since 2004 at Savannah River National Laboratory. Seventy tests using mock-up 9975 primary containment vessels (PCVs) with GLT O-rings were assembled and heated to temperatures ranging from 200 to 450 °F. Due to material substitution, fourteen tests with GLT-S O-rings were initiated in 2008 and heated to temperatures ranging from 200 to 400 °F. The conditioning temperatures are elevated compared to the calculated maximum O-ring temperature in a 9975 package in storage, 158 °F, to accelerate aging and enable observations of O-ring failures in a reasonable time frame.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Rotation Fixture Tooling

Lawrence Livermore National Lab has a need to rotate a device 180 degrees partway through device assembly to install components located on the opposite side of the assembly. This rotation operation must be done in a controlled matter to ensure safe handling of the device, which contains delicate instrumentation and hazardous materials. These devices can take several years and millions of dollars to design, manufacture, and build. The device may weigh up to 200 lbs, which exceeds the laboratory limit of 50 lbs for a one man manual lift or 100 lbs for a two man manual lift. In the past, an overhead crane and come-alongs were used to rotate the device, which was a complex operation that presented more opportunities for mistakes than the desired solution. Complexities of the prior solution include the required proper come-along set-up by skilled workers, several come-along configurations during the rotation of the device, and limited control during the rotation operation. A simpler engineered solution is desired.

42 ENGINEERING↗