Investigation of Methods of Supporting Single-thickness Specimens in a Fixture for Determination of Compressive Stress-strain Curves
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DIAGRAMS, STRESS-STRAIN↗
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Large angle magnetic suspension test fixture
Over the past few decades, research has proven the feasibility of the concept of noncontacting magnetic bearing systems which operate with no wear or vibration. As a result, magnetic bearing systems are beginning to emerge as integral parts of modern industrial and aerospace systems. Further applications research is still required. NASA has loaned an existing magnetic bearing device, the Annular Suspension and Pointing System (ASPS), to ODU to permit student design teams the opportunity to pursue some of these studies. The ASPS is a protoype for a high-accuracy space payload pointing and vibration isolation system. The project objectives are to carry out modifications and improvements to the ASPS hardware to permit recommissioning in a 1-g (ground-based) environment. Following recommissioning, new applications will be studied and demonstrated, including a rotary joint for solar panels. The first teams designed and manufactured pole shims to reduce the air-gaps and raise the vertical force capability as well as on control system studies. The most recent team concentrated on the operation of a single bearing station, which was successfully accomplished with a PC-based digital controller. The paper will review the history and technical background of the ASPS hardware, followed by presentation of the progress made and the current status of the project.
Britcher, Colin P.↗
Vacuum holding fixture and method for fabricating piezoelectric polymer acoustic sensors
An apparatus and method for bonding a first film to a second film to form a sensor. The first and second films are piezoelectric films. A base section has a mating surface for holding the first film. A top section has a mating surface for holding the second film, the top section and base section being mateable together to form a cavity between the top section mating surface and the base section mating surface with the first film and the second film pressed together inside the cavity to bond the first film to the second film. An internal connection port forming mechanism forms an internal connection port between the first film and the second film when the base section and top section are mated together with the first film and the second film pressed together inside the cavity. Alternately, an internal connection tab forming mechanism can be used to form a sensor having an internal connection tab between the first and second film, instead of having an internal connection port.
Hall, E. Thomas, Jr.↗
Large angle magnetic suspension text fixture
In lieu of a final report for this project for the period 1 April 1995 through 31 October 1995, a compilation of three reports are included herein. The three reports are: (1) 'Design and Implementation of a Digital Controller for a Magnetic Suspension and Vernier Pointing System', (2) 'Influence of Eddy Currents on the Dynamic Characteristics of Magnetic Suspensions and Magnetic Bearings', and (3) 'Design and Implementation of a Digital Controller for a Magnetic Suspension and Vernier Pointing System'.
Britcher, Colin P.↗
Oscillating lamp fixture for growing areas
The Oscillating Parabolic Mirror of 'Beamflicker' was designed by Dr. Richard W. Tinus, Supervisory Plant Physiologist, USDA Forest Service, Rocky Mountain Forest and Range Experimental Station, Flagstaff, Arizona. With his idea, an economic greenhouse lighting system was developed and patented, U.S. Patent #5095414. The Beamflicker uses a stationary 400 watt high pressure sodium arc bulb. The parabolic mirror rotates 180 degrees around the bulb to produce intermittent lighting every minute throughout the night. This one bulb can replace up to 88 incandescent bulbs in a 40 x 100 foot greenhouse over different sections of a growing area. The lighting intensity of the Beamflicker varies greatly depending on the distance from the bulb. The light intensity varies from 1.3 (mu)mol m(exp 2)/s feet from the bulb to 52.5 (mu)mol m(exp 2)/s directly beneath the bulb. A year long study involving light intensity and many species will be concluded in July 1994. These research results should be published within the next year.
Hiatt, Harvey↗
Large angle magnetic suspension test fixture
Good progress is being made in several major areas. These include eddy current modelling and analysis, design optimization methods, wind tunnel Magnetic Suspension and Balance Systems (MSBS), payload pointing and vibration isolation systems, and system identification. In addition, another successful International Symposium has been completed, with the Proceedings being printed at the time of writing. These activities continue current work under this Grant and extend previous work on magnetic suspension systems and devices in the Guidance and Control Branch and will permit the demonstration of several new developments in the field of magnetic suspension technology.
Britcher, Colin P.↗
A study of facilities and fixtures for testing of a high speed civil transport wing component
A study was performed to determine the feasibility of testing a large-scale High Speed Civil Transport wing component in the Structures and Materials Testing Laboratory in Building 1148 at NASA Langley Research Center. The report includes a survey of the electrical and hydraulic resources and identifies the backing structure and floor hard points which would be available for reacting the test loads. The backing structure analysis uses a new finite element model of the floor and backstop support system in the Structures Laboratory. Information on the data acquisition system and the thermal power requirements is also presented. The study identified the hardware that would be required to test a typical component, including the number and arrangement of hydraulic actuators required to simulate expected flight loads. Load introduction and reaction structure concepts were analyzed to investigate the effects of experimentally induced boundary conditions.
Cerro, J. A.↗
Large Angle Magnetic Suspension Test Fixture
Progress in the areas of eddy current computations, modelling and analysis, design optimization methods, wind tunnel Magnetic Suspension and Balance Systems (MSBS), payload pointing and vibration isolation systems, and system identification is reported. Research accomplishments facilitated the demonstration of several new developments in the field of magnetic suspension technology.
Britcher, Colin P.↗
A Flexible Alignment Fixture for the Fabrication of Replication Mandrels
NASA uses precision diamond turning technology to fabricate replication mandrels for its X-ray Calibration Facility (XRCF) optics. The XRCF optics are tubular, and the internal surface contains a parabolic profile over the first section and a hyperbolic profile over the last. The optic is fabricated by depositing layers of gold and nickel on to the replication mandrel and then separating it from the mandrel. Since the mandrel serves as a replication form, it must contain the inverse image of the surface. The difficulty in aligning the mandrel comes from the fabrication steps which it undergoes. The mandrel is rough machined and heat treated prior to diamond turning. After diamond turning, silicon rubber separators which are undercut in radius by 3 mm (0.12 in.) are inserted between the two end caps of the mandrel to allow the plating to wrap around the ends (to prevent flaking). The mandrel is then plated with a nickel-phosphor alloy using an electroless nickel process. At this point, the separators are removed and the mandrel is reassembled for the final cut on the DTM. The mandrel is measured for profile and finish, and polished to achieve an acceptable surface finish. Wrapping the plating around the edges helps to prevent flaking, but it also destroys the alignment surfaces between the parts of the mandrel that insure that the axes of the parts are coincident. Several mandrels have been realigned by trial-and-error methods, consuming significant amounts of setup time. When the mandrel studied in this paper was reassembled, multiple efforts resulted in a minimum radial error motion of 100 microns. Since 50 microns of nickel plating was to be removed, and a minimum plating thickness of 25 microns was to remain on the part, the radial error motion had to be reduced to less than 25 microns. The mandrel was therefore not usable in its current state.
Cuttino, James F.↗
Seal Sample Fixtures
The development of the International Space Station is critically dependent upon development and testing of materials that will require exposure to the space environment. The seals between the modules are one of the more important examples. The choice of seals depends upon the seal materials' susceptibility to atomic oxygen, UV radiation, and the combined external space environment. Also, the choice of thermal control materials depends on their susceptibility to the space environment. The Space Environmental Branch at MSFC developed a flight experiment to provide information on the effects of the space environment on seal and thermal control materials. The experiment, called the Passive Optical Sample Array (POSA), involved exposing several different material samples to the atomic oxygen, UV radiation, and combined effects of the space environment. The POSA experiment is currently flying on the Russian Mir space station. It was necessary during the assembly of POSA to develop an understanding of available fabrication and metrology techniques in order to develop several monitoring systems for the experiment. The report briefly describes the tasks and the work performed in preparing the samples for the POSA experiment.
White, Edwin↗
Fuse Lift to Payload Adapting Fixture (PAF) at Hangar A&E
Live footage shows the placing of the Fuse Lift onto the Adapter Ring.
Source record↗
Hardware Evaluation of the Horizontal Exercise Fixture with Weight Stack
HEF with weight stack seems to be a very sturdy and reliable exercise device that should function well in a bed rest training setting. A few improvements should be made to both the hardware and software to improve usage efficiency, but largely, this evaluation has demonstrated HEF's robustness. The hardware offers loading to muscles, bones, and joints, potentially sufficient to mitigate the loss of muscle mass and bone mineral density during long-duration bed rest campaigns. With some minor modifications, the HEF with weight stack equipment provides the best currently available means of performing squat, heel raise, prone row, bench press, and hip flexion/extension exercise in a supine orientation.
Newby, Nate↗
Reverse Kinematic Analysis and Uncertainty Analysis of the Space Shuttle AFT Propulsion System (APS) POD Lifting Fixture
The space shuttle Aft Propulsion System (APS) pod requires precision alignment to be installed onto the orbiter deck. The Ground Support Equipment (GSE) used to perform this task cannot be manipulated along a single Cartesian axis without causing motion along the other Cartesian axes. As a result, manipulations required to achieve a desired motion are not intuitive. My study calculated the joint angles required to align the APS pod, using reverse kinematic analysis techniques. Knowledge of these joint angles will allow the ground support team to align the APS pod more safely and efficiently. An uncertainty analysis was also performed to estimate the accuracy associated with this approach and to determine whether any inexpensive modifications can be made to further improve accuracy.
Brink, Jeffrey S.↗
Component Fixturing Method
An end-configuration of components to be moved or positioned is first obtained. This end-configuration determines the relative positioning and orientation of the components with respect to each other when in a final, desired configuration. A folding pattern is then obtained that is formed by interior vertices defining corresponding tessellation facets. The folding pattern can be induced to transition from a first folded configuration to a second folded configuration. When in the second folded configuration mounting facets, which are a subset of the tessellation facets, are arranged by the geometry of the folding pattern into positions and orientations with respect to each other that correspond to the end-configuration of the components. A foldable structure is then obtained that folds in accordance with the folding pattern, and the components are affixed to their respective mounting facets.
Kling, Daniel↗
Characterization of Radiation Heat Transfer in High Temperature Structural Test Fixtures
The paper looks at the radiant heat exchange between some fairly primitive geometry components, and a few more complex, to understand the radiant energy distribution under a very common radiant lamp consisting of 6 quartz tube (tungsten element) heaters. This is looking at the basic physics of a common device used around the world for many decades. Other papers have looked at this same topic, but ours is looking at other topics we have not seen addressed in the literature (that explain why it is what it is, and other things affecting data interpretation).
structures testing↗
Modal Testing of a Flexible Wing On a Dynamically Active Test Fixture Using the Fixed Base Correction Method
No abstract available
modal testing↗
Development of a Compact, Low Cost Test Fixture to Evaluate Creep in High Strength Softgoods Materials under Constant Environmental Control
Space exploration is typically driven by two key factors: cost and payload mass. Therefore creating relatively low cost, low mass space hardware is critical. With the advancement of new high-strength flexible materials, a new chapter is opening in the evolution of pressurized space structures. Space-rated inflatable structures are attractive due to their low mass, compact stowage, and capability of performing as well, or better than, their rigid counterparts for applications such as habitats and airlocks. The lifetime properties of materials used for inflatable structures are not as well characterized as heritage composite and metallic materials; therefore, they require extensive testing to increase the level of confidence in their use. Creep testing is one method of evaluating the expected lifetime of materials that may be under constant load for many years in operational use. Conventional creep testing of high-strength softgoods webbings or cordage requires a large, temperature-controlled facility, with structural frames capable of supporting large dead weights, weighing thousands of pounds on each specimen. This is expensive and takes up a significant amount of volume in a facility for a long time. This paper describes the design and analysis of a low-cost, low-volume creep test stand that can be locally environmentally controlled, so that smaller, cheaper facilities can be used for characterizing the creep life of the softgoods materials used in inflatable space structures.
Softgoods↗
Compression testing of graphite/epoxy composite materials
Three methods for compression testing coupons of filament-reinforced polymer-matrix composite materials are evaluated, to identify the sensitivity of the test techniques to laminate, specimen, and test parameters. A 'wedge-grip' compression fixture, a face-supported compression fixture, and an end-loaded coupon fixture are described. Specimens of 12.5-, 25-, and 50-mm widths, 8-, 16-, and 24-ply thicknesses, and of various fiber orientations were used to test the 'wedge-grip' compression fixture and the face-supported fixture; the end-loaded coupon fixture was tested using 16-ply specimens. Compressive strain-stress, strength, and modulus data obtained with the fixtures and evaluations showing the effects of all the test parameters are presented. One of the conclusions asserts that the 'wedge-grip' compression fixture provides good stress-strain data to failure for unidirectional and quasi-isotropic laminates.
Clark, R. K.↗