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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10

New Tool Creates a Big Stir

A new self-adjusting, retractable pin tool for friction stir welding is now used in the manufacturing of components for NASA Space Shuttles. Friction stir welding is a process that makes straight-line welds without bringing the parent material to a liquid state. This is accomplished through high-speed rotation, which generates frictional heat between the welding tool and the piece being welded. This heat causes the material to soften to the point of plasticity without allowing it to melt. The plasticized material is then transferred from the front edge of the welding tool to the trail edge, where it joins the pieces being welded. However, a major flaw of this method is its reliance on a single-piece pin tool. The weld is left unfinished and a hole remains where the pin was inserted. The hole must be covered with a rivet in order to preserve the integrity of the weld. The NASA-developed pin tool, however, eliminates the need for this finishing step, as its retraction allows continuous rewelding at lesser depths, until the hole is completely closed. With this NASA technology, welding of higher strength alloys, as well as non-planer and variable thickness structures can be achieved.

Source record↗

Fusion Ignition Rocket Engine with Ballistic Ablative Lithium Liner

Thermo-nuclear fusion may be the key to a high Isp, high specific power (low alpha) propulsion system. In a fusion system energy is liberated within, and imparted directly to, the propellant. In principle, this can overcome the performance limitations inherent in systems that require thermal power transfer across a material boundary, and/or multiple power conversion stages (NTR, NEP). A thermo-nuclear propulsion system, which attempts to overcome some of the problems inherent in the ORION concept, is described. A passive tapered liner is launched behind a vehicle, through a hole in a pusher-plate, that is connected to the vehicle by a shock-absorbing mechanism. A dense FRC plasmoid is then accelerated to high velocity (in excess of 1,000 km/s) and shot through the hole into the liner, when it has reached a given point down-range. The kinetic energy of the FRC is converted into thermal and magnetic-field energy, igniting a fusion bum in the magnetically confined plasma. The fusion reaction serves as an ignition source for the liner, which is made out of detonable materials. The energy liberated in this process is converted to thrust by the pusher-plate, as in the classic ORION concept. However with this concept, the vehicle does not carry a magazine of pre-fabricated pulse-units. A magnetic nozzle may also be used, in place of the pusher-plate. Estimates of the conditions needed to achieve a sufficient gain will be presented, along with a description of the driver characteristics. The incorporation of this concept into the propulsion system of a spacecraft will also be discussed.

Martin, Adam↗

Control of Flowing Liquid Films By Electrostatic Fields in Space

A novel type of lightweight space radiator has been proposed which employs internal electrostatic fields to stop coolant leaks from punctures caused by micrometeorites or space debris. Extensive calculations have indicated the feasibility of leak stoppage without film destabilization for both stationary and rotating designs. Solutions of the evolution equation for a liquid-metal film on an inclined plate, using lubrication theory for low Reynolds numbers, Karman-Pohlhausen quadratic velocity profiles for higher Reynolds numbers, and a direct numerical solution are shown. For verification an earth-based falling-film experiment on a precisely-vertical wall with controllable vacuum on either side of a small puncture is proposed. The pressure difference required to start and to stop the leak, in the presence and absence of a strong electric field, will be measured and compared with calculations. Various parameters, such as field strength, film Reynolds number, contact angle, and hole diameter will be examined. A theoretical analysis will be made of the case where the electrode is close enough to the film surface that the electric field equation and the surface dynamics equations are coupled. Preflight design calculations will be made in order to transfer the modified equipment to a flight experiment.

Bankoff, S. George↗

Stability and Heat Transfer Characteristics of Condensing Films

The overall objective of this research is to investigate the fundamental physics of film condensation in reduced gravity. The condensation of vapor on a cool surface is important in many engineering problems,including spacecraft thermal control and also the behavior of condensate films that may form on the interior surfaces of spacecraft. To examine the effects of body force on condensing films, two different geometries have been tested in the laboratory: (1) a stabilizing gravitational body force (+1g, or condensing surface facing 'upwards') and (2) de-stabilizing gravitational body force (-1g, or 'downwards'). For each geometry, different fluid configurations are employed to help isolate the fluid mechanical and thermal mechanisms operative in condensing films. The fluid configurations are (a) a condensing film, and (b) a non-condensing film with film growth by mass addition by through the plate surface. Condensation experiments are conducted in a test cell containing a cooled copper or brass plate with an exposed diameter of 12.7 cm. The metal surface is polished to allow for double-pass shadowgraph imaging, and the test surface is instrumented with imbedded heat transfer gauges and thermocouples. Representative shadowgraph images of a condensing, unstable (-1g) n-pentane film are shown. The interfacial disturbances associated with the de-stabilizing body force leading to droplet formation and break-off can be clearly seen. The heat transfer coefficient associated with the condensing film is shown. The heat transfer coefficient is seen to initially decrease, consistent with the increased thermal resistance due to layer growth. For sufficiently long time, a steady value of heat transfer is observed, accompanied by continuous droplet formation and break-off. The non-condensing cell consists of a stack of thin stainless steel disks 10 cm in diameter mounted in a brass enclosure. The disks are perforated with a regular pattern of 361 holes each 0.25 mm in diameter. Non-condensing experiments in -1g have employed 50 cSt and 125 cSt silicone oil pumped through the perforated disks at a specified rate by a syringe micropump. The time to droplet break-off and the disturbance wavelengths appear to decrease with increasing pumping rate. The ability to reliably perform multi-point, ultrasonic measurements of the film thickness has been demonstrated. A linear array of eight transducers of 6 mm diameter (with a beam footprint of comparable size) are pulsed with a square-wave signal at a frequency of 5 MHz and a pulse duration of approximately 0.3 s. For thin films (60 m to 2-3 mm in thickness) the layer thickness is determined by frequency analysis, where the received ultrasound pulse is Fourier transformed and the spacing between the peaks in the frequency spectrum is analyzed. For thicker layers (up to at least 1 cm in thickness), time-domain analysis is performed of the received ultrasound pulses to generate directly the layer thickness. A time-trace of the film thickness at a point using a single transducer in the linear array is shown for the case of an unstable (-1g) n-pentane film. The oscillations in film thickness are evidently due to the passage and/or shedding of droplets from the cooled plate surface. The entire transducer array was used to measure the changes in film thickness resulting from the passage of gravity waves generated either by an oscillating wall or the impact of a single droplet on the free surface of a film. The enclosure in both cases was 14 cm square and the transducer spacing was 12 mm. Best results were obtained using as test fluid a mixture of 50% glycerol and 50% water with a fluid layer thickness of 3-5 mm. In both cases the measured wavelengths and wave propagation speeds using the ultrasound technique compared reasonably well with those observed by optical imaging. Additional information can be found in the original extended abstract.

Hermanson, J. C.↗

An Accretion Model for the Growth of the Central Black Holes Associated with Ionization Instability in Quasars

A possible accretion model associated with the ionization instability of quasar disks is proposed to address the growth of the central black hole (BH) harbored in the host galaxy. The evolution of quasars in cosmic time is assumed to change from a highly active state to a quiescent state triggered by the S-shaped ionization instability of the quasar accretion disk. For a given external mass transfer rate supplied by the quasar host galaxy, ionization instability can modify the accretion rate in the disk and separate the accretion flows of the disk into three different phases, like an S-shape. We suggest that the bright quasars observed today are those quasars with disks in the upper branch of the S-shaped instability, and the faint or 'dormant' quasars are simply these systems in the lower branch. The middle branch is the transition state, which is unstable. We assume the quasar disk evolves according to the advection-dominated inflow-outflow solution (ADIOS) configuration in the stable lower branch of the S-shaped instability, and the Eddington accretion rate is used to constrain the accretion rate in the highly active phase. The mass ratio between a BH and its host galactic bulge is a natural consequence of an ADIOS. Our model also demonstrates that a seed BH approx. 2 x 10(exp 6) solar masses similar to those found in spiral galaxies today is needed to produce a BH with a final mass of approx. 2 x 10(exp 8) solar masses.

Lu, Y.↗

Spectrum and anisotropy of the cosmic infrared background

If the luminosity per mass of the universe at redshifts z = 5-1000 were at least comparable to its present luminosity, then a conspicuous cosmological infrared radiation background would be produced. A number of situations where this could arise are surveyed, and the intensity of the background is evaluated for specific types of sources (protogalaxies, pregalactic stars, quasars, black holes, and decaying relict particles) in several candidate scenarios, which are also discussed in terms of metal enrichment, dark matter, and formation of large-scale structure. The spectrum of the background radiation is estimated, both with and without dust obscuration. General features of cosmological radiative transfer with dust are discussed. It is argued that dust is expected to degrade the background to the far-infrared, 100-1000 microns, where the wavelength of the spectral peak can be predicted from the total present-day background flux and depends only weakly on properties of the dust or the redshift of emission. The statistical properties of the anisotropy expected in the radiation and its relationship to the distribution of dust at the time the dust is formed or the radiation is produced are estimated. Intensity fluctuations at the few percent level on arc minute scales are typical in current galaxy-formation scenarios.

Bond, J. R.↗

How an Electron Beam (Eventually) Penetrates Ceramic Cloth

In anticipation of the International Space Welding Experiment (ISWE) the effect of an electron beam was investigated on Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. It was anticipated that the cloth would take a static charge that would repel the beam and remain undamaged. It was found that after some seconds the impinging beam penetrated penetrated the cloth. Further, the penetration time went up significantly both at longer and at closer standoff distances. A tentative explanation appears to fit the observed facts. The electrons in the beam generate positive ions by collisions with the contaminant gas molecules in the vacuum chamber. The positive ions transfer a small but significant fraction of the beam power to the cloth. Under the impingement of the positive ions the cloth heats up until sufficient outgassing occurs to initiate arcing. Once arcing occurs the full beam power impinges on the cloth and, almost instantaneously, burns a hole.

Nunes, A. C., Jr.↗

High temperature plasma in beta Lyrae, observed from Copernicus

High-resolution UV spectrophotometry of the complex close binary system beta Lyrae was performed with a telescope spectrometer on board Copernicus. Observations were made at phases 0.0, 0.25, 0.5, and 0.75 with resolutions of 0.2 A (far-UV) and 0.4 A (mid-UV). The far-UV spectrum is completely dominated by emission lines indicating the existence of a high-temperature plasma in this binary. The spectrum of this object is unlike that of any other object observed from Copernicus. It is believed that this high-temperature plasma results from dynamic mass transfer taking place in the binary. The current results are compared with OAO-2 observations and other observational results. The possibility that the secondary component is a collapsed object is also discussed; the Copernicus observations are consistent with the hypothesis that the spectroscopically invisible secondary component is a black hole.

Kondo, Y.↗

Measurement of convective heat transfer to solid cylinders inside ventilated shrouds

The influence of ventilated cylindrical shrouds on the convective heat transfer to circular cylinders has been studied experimentally. Geometries studied were similar to those used in commercially available platinum resistance thermometers. Experiments showed that thermal response (convection) was enhanced when the shroud ventilation factor was approximately 20 percent (80 percent solid), and that maximum enhancement occurred when the ventilation holes were located symmetrically on either side of the stagnation lines.

Daryabeigi, K.↗

Heat transfer effects of longitudinal vortices embedded in a turbulent boundary layer

The results of tests with five different vortex generators in an open circuit wind tunnel are reported. The tests were performed to enhance the data base on heat transfer effects of an isolated longitudinal vortex in a turbulent boundary layer and the effects of embedded vortex pairs. A heated plate was set in the boundary layer downstream of a tripping mechanism and measurements were made of the free stream and surface temperatures using thermocouples. A four-hole cobra probe assayed the velocity profiles. Trials revealed that vortex pairs with scales larger than the boundary layer thickness induce significant changes in the Stanton number. A 15 percent Stanton number increase was produced by isolated vortices, which swept cool free stream fluid into the near-wall region.

Eibeck, P. A.↗

Ballistic Impact of Braided Composites With a Soft Projectile

Impact tests using a soft gelatin projectile were performed to identify failure modes that occur at high strain energy density during impact loading. Use of a soft projectile allows a large amount of kinetic energy to be transferred into strain energy in the target before penetration occurs. Failure modes were identified for flat aluminum plates and for flat composite plates made from a triaxial braid having a quasi-isotropic fiber architecture with fibers in the 0 and +/- 60 deg. directions. For the aluminum plates, a large hole formed as a result of crack propagation from the initiation site at the center of the plate to the fixed boundaries. For the composite plates, fiber tensile failure occurred in the back ply at the center of the plate. Cracks then propagated from this site along the +/- 60 deg. fiber directions until triangular flaps opened to allow the projectile to pass through the plate. The damage size was only slightly larger than the initial impact area. It was difficult to avoid slipping of the fixed edges of the plates during impact, and slipping was shown to have a large effect on the penetration threshold. Failure modes were also identified for composite half-rings fabricated with the 0 deg. fibers aligned circumferentially. Slipping of the edges was not a problem in the half-ring tests. For the composite half-rings, fiber tensile failure also occurred in the back ply. However, cracks initially propagated from this site in a direction transverse to the 0 deg. fibers. The cracks then turned to follow the +/- 60 deg. fibers for a short distance before turning again to follow 0 deg. fibers until two approximately rectangular flaps opened to allow the projectile to pass through the plate. The damage size in the composite half-rings was also only slightly larger than the initial impact area. Cracks did not propagate to the boundaries, and no delamination was observed. The damage tolerance demonstrated by the quasi-isotropic triaxial braid composites indicate that composites of this type can reasonably be considered as a lightweight alternative to metals for fan cases in commercial jet engines.

Roberts, Gary D.↗

Solar System Ephemerides, Pulsar Timing, Gravitational Waves, & Navigation

In-spiraling supermassive black holes should emit gravitational waves, which would produce characteristic distortions in the pulse time of arrival residuals from millisecond pulsars. There are multiple national and regional consortia that have constructed pulsar timing arrays by precise timing of different sets of millisecond pulsars. An essential aspect of precision timing is the transfer of the pulsar times of arrival to a (quasi-)inertial reference frame, conventionally taken to be the solar system barycenter. The solar system barycenter is determined from the knowledge of the planetary masses and orbits, which has been re ned over the course of the past 50 years by multiple spacecraft missions. Within the North American Nanohertz Observatory for Gravitational Waves (NANOGrav), uncertainties on the solar system barycenter are emerging as an important element of the overall NANOGrav noise budget. We describe what is known about the solar system barycenter, touch upon how uncertainties in it affect gravitational wave studies with pulsar timing arrays, and consider future trends in spacecraft navigation.

Vallisneri, M.↗

LES-Based Analysis of Film Cooling in a High-Pressure Turbine Rotor Including Effects of Purge and Tip Flow

Accurate modeling of coolant airflows, which form protective films over turbine blades, is essential for designing fuel-efficient and environmentally sustainable gas turbine engines. Excessive coolant reduces thermal efficiency, while insufficient coolant leads to blade overheating and causes damage. Therefore, precise prediction of flow field interactions with cooling air is critical for optimizing turbine performance. This study numerically investigates the cooling effectiveness of purge and film cooling flows within a high-pressure turbine (HPT) rotor using Large Eddy Simulation (LES). The study utilizes NASA Glenn Research Center’s Glenn-HT solver. The simulation models ethe conditions of the Penn State University START rotating rig. A high-fidelity structured mesh comprising up to 800 million cells is employed to resolve high-Reynolds number flow (Re ≈ 350,000) and to capture intricate secondary flow structures, including tip leakage and purge-induced vortices. Film cooling effectiveness computations are highly sensitive to boundary conditions at the cooling holes and to grid resolution. Even with well-resolved grids and included plena, strong mixing challenges traditional eddy viscosity models. To address this, a simplified configuration is simulated: a truncated row of shaped holes on the suction side near the leading edge and a row on the pressure side, both fed from internal plena while the purge slot and tip clearance are also modeled. Two isothermal LES cases are conducted at two distinct wall temperatures, which yield the adiabatic wall temperature and the heat transfer coefficient. The definition and means of computation of the effectiveness is discussed in this paper. The simulations reveal detailed three-dimensional unsteady flow features, including coherent vortical structures and secondary flows originating from the purge cavity. Film cooling effectiveness and Nusselt number distributions are presented for both the blade surface and tip, highlighting regions of elevated heat transfer and complex thermal behavior. These findings underscore the importance of high-resolution LES and realistic boundary conditions in capturing the dynamics of purge and film cooling, offering valuable insights for improving turbine blade design and thermal management strategies.

Secondary Flows↗

A GPU-based Approach for Turbomachinery Application

Accurate modeling of coolant airflows, which form protective films over turbine blades, is essential for designing fuel-efficient and environmentally sustainable gas turbine engines. Excessive coolant reduces thermal efficiency, while insufficient coolant leads to blade overheating and causes damage. Therefore, precise prediction of flow field interactions with cooling air is critical for optimizing turbine performance. This study numerically investigates the cooling effectiveness of purge and film cooling flows within a high-pressure turbine (HPT) rotor using Large Eddy Simulation (LES). The study utilizes NASA Glenn Research Center’s Glenn-HT solver. The simulation models ethe conditions of the Penn State University START rotating rig. A high-fidelity structured mesh comprising up to 800 million cells is employed to resolve high-Reynolds number flow (Re ≈ 350,000) and to capture intricate secondary flow structures, including tip leakage and purge-induced vortices. Film cooling effectiveness computations are highly sensitive to boundary conditions at the cooling holes and to grid resolution. Even with well-resolved grids and included plena, strong mixing challenges traditional eddy viscosity models. To address this, a simplified configuration is simulated: a truncated row of shaped holes on the suction side near the leading edge and a row on the pressure side, both fed from internal plena while the purge slot and tip clearance are also modeled. Two isothermal LES cases are conducted at two distinct wall temperatures, which yield the adiabatic wall temperature and the heat transfer coefficient. The definition and means of computation of the effectiveness is discussed in this paper. The simulations reveal detailed three-dimensional unsteady flow features, including coherent vortical structures and secondary flows originating from the purge cavity. Film cooling effectiveness and Nusselt number distributions are presented for both the blade surface and tip, highlighting regions of elevated heat transfer and complex thermal behavior. These findings underscore the importance of high-resolution LES and realistic boundary conditions in capturing the dynamics of purge and film cooling, offering valuable insights for improving turbine blade design and thermal management strategies.

Gas Turbine↗

Gamma-ray lines from neutron stars as probes of fundamental physics

The detection of gamma-ray lines produced at the surface of neutron stars will serve to test both the strong and gravitational interactions under conditions unavailable in terrestrial laboratories. Observation of a single redshifted gamma-ray line, combined with an estimate of the mass of the star will serve as a strong constraint on allowable equations of state of matter at supernuclear densities. Detection of two redshifted lines arising from different physical processes at the neutron star surface can provide a test of the strong principle of equivalence. Expected fluxes of nuclear gamma-ray lines from accreting neutron stars were calculated, including threshold, radiative transfer and redshift effects. The most promising probes of neutron star structure are the deuterium formation line and the positron annihilation line. Detection of sharp redshifted gamma-ray lines from X-ray sources such as Cyg X-1 would argue strongly in favor of a neutron star rather than black hole identification for the object.

Brecher, K.↗

The secondary maxima in black hole X-ray nova light curves - Clues toward a complete picture

We study the secondary maxima observed commonly in the X-ray/optical light curves of black hole X-ray novae and show that they can play an important role in our understanding of the X-ray nova phenomenon. We discuss the observational characteristics of the secondary maxima and possible mechanisms to produce them. We propose a complete scenario for black hole X-ray nova events. The main outburst is caused by a disk instability. The second maximum is caused by X-ray evaporation of the matter near the inner Lagrangian (L1) region when the disk becomes optically thin. The third maximum (or the final minioutburst) is due to a mass transfer instability caused by hard X-ray heating of the subphotospheric layers of the secondary during the outburst. We predict that the newly discovered X-ray nova GRO J0422 + 32 may develop a final minioutburst in early 1993 and that its binary orbital period is less than 7 hr.

Chen, Wan↗

Upstream Structures and Their Effects on the Magnetosphere

Kinetic processes within the Earth's foreshock generate a profusion of plasma and magnetic field structures with sizes and durations ranging from the microscale (e.g. SLAMs, solitons, and density holes) to the mesoscale (e.g. foreshock cavities or boundaries, hot flow anomalies, and bubbles). Swept into the bow shock by the solar wind flow, the perturbations associated with these features batter the magnetosphere, driving a wide variety of magnetospheric effects, including large amplitude magnetopause motion, bursty reconnection and the generation of flux transfer events, enhanced pulsation activity within the magnetosphere, diffusion and energization of radiation belt particles, enhanced particle precipitation resulting in dayside aurora and riometer absorption, and the generation of field-aligned currents and magnetic impulse events in high-latitude ground magnetometers. This talk reviews the ever growing menagery of structures observed upstream from the bow shock, examines their possible interrelationships, and considers their magnetospheric consequences.

Sibeck, D. G.↗

Full-coverage film cooling. II - Heat transfer data and numerical simulation

Experimental research into heat transfer from full-coverage film-cooled surfaces with three injection geometries was described in Part I. This part has two objectives. The first is to present a simple numerical procedure for simulation of heat transfer with full-coverage film cooling. The second objective is to present some of the Stanton number data that was used in Part I of the paper. The data chosen for presentation are the low-Reynolds number, heated-starting-length data for the three injection geometries with five-diameter hole spacing. Sample data sets with high blowing ratio and with ten-diameter hole spacing are also presented. The numerical procedure has been successfully applied to the Stanton number data sets.

Crawford, M. E.↗