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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Goal one of this LDRD is to integrate a variety of atypical sensors into a system of centrifugal contactors for signal discovery. Goal two is to use machine learning, data analytics, and signal analysis techniques to extract features that identify process stages and equipment usage in various stages of operation.
A baseline study for a generalized spacecraft attitude calibration/verification system is presented. It can be used to define software specifications for three major functions required by a mission: the pre-launch parameter observability and data collection strategy study; the in-flight sensor calibration; and the post-calibration attitude accuracy verification. Analytical considerations are given for both single-axis and three-axis spacecrafts. The three-axis attitudes considered include the inertial-pointing attitudes, the reference-pointing attitudes, and attitudes undergoing specific maneuvers. The attitude sensors and hardware considered include the Earth horizon sensors, the plane-field Sun sensors, the coarse and fine two-axis digital Sun sensors, the three-axis magnetometers, the fixed-head star trackers, and the inertial reference gyros.
The Magnetospheric Multiscale (MMS) mission is a Solar Terrestrial Probes mission comprising four identically instrumented spacecraft that will use Earth's magnetosphere as a laboratory to study the microphysics of three fundamental plasma processes: magnetic reconnection, energetic particle acceleration, and turbulence. This paper presents the complete thermal balance (TB) test performed on the first of four observatories to go through thermal vacuum (TV) and the minibalance testing that was performed on the subsequent observatories to provide a comparison of all four. The TV and TB tests were conducted in a thermal vacuum chamber at the Naval Research Laboratory (NRL) in Washington, D.C. with the vacuum level higher than 1.3 x 10 (sup -4) pascals (10 (sup -6) torr) and the surrounding temperature achieving -180 degrees Centigrade. Three TB test cases were performed that included hot operational science, cold operational science and a cold survival case. In addition to the three balance cases a two hour eclipse and a four hour eclipse simulation was performed during the TV test to provide additional transient data points that represent the orbit in eclipse (or Earth's shadow) The goal was to perform testing such that the flight orbital environments could be simulated as closely as possible. A thermal model correlation between the thermal analysis and the test results was completed. Over 400 1-Wire temperature sensors, 200 thermocouples and 125 flight thermistor temperature sensors recorded data during TV and TB testing. These temperature versus time profiles and their agreements with the analytical results obtained using Thermal Desktop and SINDA/FLUINT are discussed. The model correlation for the thermal mathematical model (TMM) is conducted based on the numerical analysis results and the test data. The philosophy of model correlation was to correlate the model to within 3 degrees Centigrade of the test data using the standard deviation and mean deviation error calculation. Individual temperature error goal is to be within 5 degrees Centigrade and the heater power goal is to be within 5 percent of test data. The results of the model correlation are discussed and the effect of some material and interface parameters on the temperature profiles are presented.
Laser Powder Bed Fusion (L-PBF) Additive Manufacturing (AM) is among the metal 3D printing technologies most broadly adopted by the manufacturing industry. The current industry qualification paradigm for critical-application L-PBF parts relies heavily on expensive non-destructive inspection techniques such as X-Ray Computed Tomography (XCT), which significantly limits the use-cases of L-PBF. In situ monitoring of the process promises a less expensive alternative to ex situ testing, but existing sensor technologies and data analysis techniques struggle to detect sub-surface flaws (e.g., porosity and cracking) on production-scale L-PBF printers. RTX Technologies Research Center (RTRC) has licensed ORNL’s Peregrine software package – a printer- and camera-agnostic data analytics tool designed specifically for detecting process anomalies using in situ data collected during powder bed printing. The goal of this project was to feed temporally rich, multi-modal sensor data, including visible light, integrated near infrared (NIR), and spatially mapped co-axial melt pool thermal emission data into Peregrine to enable detection of subsurface flaws. XCT data was used as ground truth training data to allow Peregrine’s deep learning algorithms to recognize anomalies in these complex data streams in both test artifacts and industrially relevant geometries. Completion of this program has seen the successful implementation of multi-modal, multi-layer sensor data footprints for training of machine learning models in Peregrine. Flaws detected in XCT data have been successfully detected directly from this in situ data footprint, and initial analyses of the in situ probability-of-detection has been conducted, showing performance levels commensurate with traditional non-destructive evaluation (NDE) methods. The in situ monitoring methodology was then applied to an industrially relevant component that was using post-build NDE, highlighting the utility of the proposed method for hard-to-inspect AM components. As a direct result of this program, two journal manuscripts [1], [2] have been published in Additive Manufacturing, with additional manuscripts planned following program completion.
The purpose of this Technical Publication (TP) is to provide background, relevant theory, and examples for acoustic response analysis of a sensor port. A new approach is devised theoretically and computationally that captures the true acoustic response of a sensor port. This TP summarizes the acoustics back-ground, the port response theoretical development, and provides comparisons of a port acoustic response using an analytical model and computational acoustics. The effects of nonlinear acoustics and acoustic propagation in liquids is also examined. Additionally, this TP describes the design of a specialized filter using the predicted sensor port response that can be applied to data for correction.
In this paper, we describe a digital phase demodulation scheme for low-coherence interferometry-based fiber-optic sensors by employing a simple generation of phase-shifted signals at the interrogation interferometer. The scheme allows a real-time calibration process and offers capability of measuring large variations (up to the coherence of the light source) at the bandwidth that is only limited by the data acquisition system. Finally, the proposed phase demodulation method is analytically derived and its validity and performance are experimentally verified using fiber-optic Fabry–Perot sensors for measurement of strains and vibrations.
Cloud Computing has become the ubiquitous approach to our Big Data challenge. However, one will quickly discover that moving (a.k.a. forklifting) existing on-premise data analytics solutions to the Cloud doesn’t always translate to costing saving and performance boost. The Cloud’s elasticity, its availability, and its wide selection of computing options and selections of costing models making Cloud an attractive environment to tackle our Big Data challenge. The fact is Cloud, on its own, is not the silver bullet to our daunting challenge need for analyze and derive scientific inferences through vast collections of multi-sensor measurements. We would like to have all scientific data in one easy to access environment, but getting the world of scientific data in one analytic system is immensely difficult to achieve. This paper describes the data analytics web architecture NASA is developing by infusing instances of Integrated Data Analytics systems next to the data. The goal is to minimize unnecessary data movement through collection of data access and analytics webservices for researchers to interact with and analyze measurements without have to download data to their local computer. These services are RESTful and provisioned by the data centers with the help from subject matter and science experts. These services encapsulate the physical computing infrastructure, which could local computing cluster, on-premise or public Cloud environment.
The nuclear industry is experiencing a steady increase in maintenance costs even though plants are maintained under high levels of safety, capability and reliability. Nuclear power plants are expected to run every unit at maximum capacity at all times, efficiently utilizing assets with minimal downtime. Surveillance and maintenance of nuclear decommissioning infrastructure provides lot challenges with respect to maintenance or decommissioning of the buildings. There is a need for a framework to analyze the huge amount of data generated by the sensors on the nuclear reactor components as well as structures, to monitor the conditions of these building over a period of time. Emerging technologies such as big data analytics have become a requirement in the nuclear industry to improve structural health monitoring and diagnostics. FIU will make use of existing mature technologies in the areas of imaging, robotics, big data, and machine learning/deep learning to assess the structural integrity of aging facilities at DOE sites. As these facilities await decommissioning, there is a need to understand the structural health of these structures. Many of these facilities were built over 50 years ago and in some cases these facilities have gone beyond the operational life expectancy. In other cases, the facilities have been placed in a state of 'cold and dark' and they are sitting unused, awaiting decommissioning. Finally, some older facilities are one-of-a-kind operational/production facilities supporting critical DOE missions and cannot be shut down. In any of these scenarios, the structural integrity of these facilities may be compromised, so it is imperative that adequate inspections and data collection/analysis be performed on a continuous and ongoing basis. The primary goals of the research include collecting various formats of data such as structured, unstructured and streaming data from the various sensors deployed in buildings, collect videos/pictures from various imaging sources, ingest them using a Hadoop distributed file system and process the data using Spark to perform batch processing and real time analytics. Research and development on various machine learning/deep learning algorithms will also be performed to analyze the heterogeneous data collected from nuclear decommission infrastructure. FIU will design the big data framework to ingest, store and process huge amounts of heterogeneous data collected from many sources and optimize the algorithms to provide insights into the data and predict anomalies observed when compared against baseline conditions. Various modules of this framework will include heterogeneous data sources, message broker, Hadoop distributed file system, Spark for stream and batch processing, machine learning/ deep learning, Cassandra - persistent data store and visualization. (authors)
Sensors are increasingly deployed for process monitoring and control. These produce on-line measurements at a high frequency, in parallel with low-frequency laboratory measurements. Compared to laboratory practices, sensor data quality assessment and control practices are far less structured at most utilities. This leads to inaccurate sensor data with unknown uncertainty factors.This chapter shows how to establish standard operating procedures (SOPs) to support sensor data quality assessment and control and subsequent maintenance actions by producing relevant sensor metadata. Furthermore, SOPs are provided for the most commonly used wastewater quality sensors, inspired by utility and academic best practices. This chapter builds on definitions provided in Chapter 3 and provides additional definitions specifically related to sensors maintenance. Chapter 6 complements the methods in this chapter, which are based on reference measurements, with data-analytical techniques.
The present investigation is concerned with the impact of integrated flight, inlet, and engine control system architectures on system effectiveness and life cycle cost (LCC). The aircraft employed in the investigation is a modified YF-12 with a cruise Mach number of 2.5. The aircraft has two advanced technology aircraft JT-69 afterburning, low-bypass turbofan engines. Advanced technologies suitable for use in future flight/propulsion control systems are related to distributed computer networks, fault tolerant computers and software, analytical redundancy, self-checking microprocessor pairs, advanced direct drive actuators, fiber optic data buses, VLSI microcircuits, and skewed sensors. The integrated architectures were found to have fewer sensors, actuators, and power sources than the nonintegrated architectures.
Transportation is getting smarter and smarter, with the prominence of connected automated vehicle technologies in the global auto industry’s near-term growth strategies, of big data analytics and unprecedented access to sensing data of mobility, and of integration of this analytics into the optimization of mobility and transport. Further, these developments are setting off a wave of smart transportation innovations, which are featured by new methods and applications driven by various forms of sensor data such as GPS, CAN bus, LIDA, images, etc. At the same time, complexities surrounding the use, conflation, and processing of disparate data in near real-time is of essence for the design and development of futuristic smart transportation.
A program installed in the ATSOCC on-line computer operates with attitude sensor data to produce a smoothed real-time orbit estimate. This estimate is obtained from a Kalman filter which enables the estimate to be maintained in the absence of T/M data. The results are described of analytical and numerical investigations into the sensitivity of Control Center output to the position errors resulting from the real-time estimation. The results of the numerical investigation, which used several segments of ATS-6 data gathered during the Sensor Data Acquisition run on August 19, 1974, show that the implemented system can achieve absolute position determination with an error of about 100 km, implying pointing errors of less than 0.2 deg in latitude and longitude. This compares very favorably with ATS-6 specifications of approximately 0.5 deg in latitude-longitude.
The Sensor Data Qualification System (SDQS) is being developed to provide a sensor fault detection capability for NASA s next-generation launch vehicles. In addition to traditional data qualification techniques (such as limit checks, rate-of-change checks and hardware redundancy checks), SDQS can provide augmented capability through additional techniques that exploit analytical redundancy relationships to enable faster and more sensitive sensor fault detection. This paper documents the results of a study that was conducted to determine the best approach for implementing a SDQS network configuration that spans multiple subsystems, similar to those that may be implemented on future vehicles. The best approach is defined as one that most minimizes computational resource requirements without impacting the detection of sensor failures.
The Stream-Processing Architecture for Real-time Cyber-physical Security is a generalized framework for extracting power-related sensor information from sensors, optionally analyzing that data on computing platforms local to the sensors, transmitting that information to a central location, storing that information, running centralized analytics on the information, and providing both API and visual access to that information.
The NASA/JPL goal to reduce payload in future space missions while increasing mission capability demands miniaturization of active and passive sensors, analytical instruments and communication systems among others. Currently, typical system requirements include the detection of particular spectral lines, associated data processing, and communication of the acquired data to other systems. Advances in lithography and deposition methods result in more advanced devices for space application, while the sub-micron resolution currently available opens a vast design space. Though an experimental exploration of this widening design space-searching for optimized performance by repeated fabrication efforts-is unfeasible, it does motivate the development of reliable software design tools. These tools necessitate models based on fundamental physics and mathematics of the device to accurately model effects such as diffraction and scattering in opto-electronic devices, or bandstructure and scattering in heterostructure devices. The software tools must have convenient turn-around times and interfaces that allow effective usage. The first issue is addressed by the application of high-performance computers and the second by the development of graphical user interfaces driven by properly developed data structures. These tools can then be integrated into an optimization environment, and with the available memory capacity and computational speed of high performance parallel platforms, simulation of optimized components can proceed. In this paper, specific applications of the electromagnetic modeling of infrared filtering, as well as heterostructure device design will be presented using genetic algorithm global optimization methods.
In recent years, the need for Operational Technology (OT) defenses has been recognized, serving as an additional line of defense when Information Technology (IT) defenses are bypassed. This is no longer considered an uncommon possibility when dealing with advanced persistent threat (APT) actors expected to be state-sponsored and receiving insider assistance. In these extreme adversarial situations, OT defenses aim to provide another layer of defense for the system, introduced directly at the physical process level, as described by the sensors data, the system model, and control actions. Just like IT defenses, two schools of thought, i.e., passive and active defenses, have emerged to address this challenge. In active defenses, representing the focus of this paper, known signatures, synthesized based on the system's unique characteristics, are inserted into the system. In contradistinction, passive methods rely solely on observing system behavior in search of patterns of normal behavior with deviations thereof representing abnormal behavior. In their most sophisticated implementations, both passive and active defenses rely on the use of data analytics to identify the patterns and synthesize the observed and/or inserted signatures. Past research has shown that passive defenses may be bypassed by APT actors relying on data analytics and their intimate knowledge of the system to evade detection by respecting the patterns identified by the defenders. Here this manuscript explores the use of active defenses under the assumption that the attacker has privileged access to the system, including access to the system's model and sensors data. Specifically, this manuscript assesses the ability of active defenses to remain invisible to the attackers, and discusses the associated challenges that must be addressed to ensure their resiliency against APT actors.
Ongoing efforts to validate a Richtmyer-Meshkov instability (RMI) based ejecta source model [1, 2, 3] in LANL ASC codes use ejecta areal masses derived from piezoelectric sensor data [4, 5, 6]. However, the standard technique for inferring masses from sensor voltages implicitly assumes instantaneous ejecta creation [7], which is not a feature of the RMI source model. To investigate the impact of this discrepancy, we define separate “areal mass functions” (AMFs) at the source and sensor in terms of typically unknown distribution functions for the ejecta particles, and derive an analytic relationship between them. Then, for the case of single-shock ejection into vacuum, we use the AMFs to compare the analytic (or “true”) accumulated mass at the sensor with the value that would be inferred from piezoelectric voltage measurements. We confirm the inferred mass is correct when creation is instantaneous, and furthermore prove that when creation is not instantaneous, the inferred values will always overestimate the true mass. Finally, we derive an upper bound for the error imposed on a perfect system by the assumption of instantaneous ejecta creation. When applied to shots in the published literature, this bound is frequently less than several percent. Errors exceeding 15% may require velocities or timescales at odds with experimental observations.
Independent, greedy collection of data events using simple heuristics results in massive over-sampling of the prominent data features in large-scale studies over what should be achievable through “intelligent,” online acquisition of such data. As a result, data generated are more aptly described as a collection of a large number of small experiments rather than a true large-scale experiment. Nevertheless, achieving “intelligent,” online control requires tight interplay between state-of-the-art, data-intensive computing infrastructure developments and analytical algorithms. In this paper, we propose a Software Architecture for Mass spectrometry-based Proteomics coupled with Liquid chromatography Experiments (SAMPLE) to develop an “intelligent” online control and analysis system to significantly enhance the information content from each sensor (in this case, a mass spectrometer). Using online analysis of data events as they are collected and decision theory to optimize the collection of events during an experiment, we aim to maximize the information content generated during an experiment by the use of pre-existing knowledge to optimize the dynamic collection of events.