Solid Propellant Engineering
Solid propellant engineering, binder curing reactions, ATS engine development, pintle nozzle thrust vector control, and low pressure combustion
COMBUSTION↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Voyager spacecraft system Task C summary Final technical report, Apr. 1966 - Jul. 1967
Mission planning, orbit determination, thrust vector control, and configuration management program for Voyager project - summary
VOYAGER PROJECT↗
Analysis of a simple technique for establishing lunar orbits
Spacecraft guidance technique for establishing lunar parking orbits using thrust vector control in relation to lunar horizon
ORBITAL RENDEZVOUS↗
String Potentiometers for Supersonic Split-Line Thrust Vector Amplification Factor Verification
The static fire of NASA’s Mars Ascent Vehicle (MAV) first stage Solid Rocket Motor (SRM1) Demonstration Motor-1 (DM-1) occurred at Edwards Air Force Base (AFB) on April 7, 2023. Among other objectives, this test successfully demonstrated the Thrust Vector Control (TVC) system, including the Technology Readiness Level (TRL) of the Supersonic Split-Line (SSSL) nozzle. An essential characteristic of the SSSL is the thrust vector amplification factor (TVAF) it exhibits; however, empirically quantifying this behavior is difficult due to the limitations of measuring the internal nozzle gas dynamics of a Solid Rocket Motor (SRM) during burn. Using four string potentiometers mounted inside the test chamber connected to the nozzle and motor case and a thrust measurement system (TMS), the TVAF can be derived from the known nozzle and motor geometry. Increasing the accuracy of the TVAF is essential for certain groups working on the MAV including the Guidance, Navigation, and Control (GN&C) group, who prior to DM-1, solely relied on Computational Fluid Dynamics (CFD) data in their Monte Carlo simulations for TVAF. The methodology shown in this paper can be generally applied to any test article implementing a SSSL nozzle, presuming string potentiometers are a viable option and the facility is conducive of their implementation.
Supersonic Split-Line↗
Linear-Parameter-Varying Antiwindup Compensation for Enhanced Flight Control Performance
Actuator saturation is one of the major issues of flight control in the high angle-of-attack region. This paper presents a saturation control scheme for linear parameter varyjing (LPV) systems from an antiwindup control perspective. The proposed control approach is advantageous from the implementation standpoint because it can be thought of as an augmented control algorithm to the existing control system. Moreover, the synthesis condition for an antiwindup compensator is formulated as a linear matrix inequality (LMI) optimization problem and can be solved efficiently. We have applied te LPV antiwindup controller to an F-16 longitudinal autopilot control system design and compared it with the thrust vectoring control scheme. The nonlinear simulations show that an LPV antiwindup controller improves flight quality and offers advantages over thrust vectoring in a high angle-of-attack region.
Lu, Bei↗
Preliminary design study of a lateral-directional control system using thrust vectoring
A preliminary design of a lateral-directional control system for a fighter airplane capable of controlled operation at extreme angles of attack is developed. The subject airplane is representative of a modern twin-engine high-performance jet fighter, is equipped with ailerons, rudder, and independent horizontal-tail surfaces. Idealized bidirectional thrust-vectoring engine nozzles are appended to the mathematic model of the airplane to provide additional control moments. Optimal schedules for lateral and directional pseudo control variables are calculated. Use of pseudo controls results in coordinated operation of the aerodynamic and thrust-vectoring controls with minimum coupling between the lateral and directional airplane dynamics. Linear quadratic regulator designs are used to specify a preliminary flight control system to improve the stability and response characteristics of the airplane. Simulated responses to step pilot control inputs are stable and well behaved. For lateral stick deflections, peak stability axis roll rates are between 1.25 and 1.60 rad/sec over an angle-of-attack range of 10 deg to 70 deg. For rudder pedal deflections, the roll rates accompanying the sideslip responses can be arrested by small lateral stick motions.
Lallman, F. J.↗
TECHNICAL ADVANTAGES OF FLUID POWER
Review of attitude control systems, from electric thrust-vector control on the mercury-redstone to the application of fluid power to saturn booster
HYDRAULIC CONTROL↗
Apollo guidance, navigation and control: Guidance system operations plan for manned CM earth orbital and lunar missions using Program COLOSSUS 3. Section 3: Digital autopilots (revision 14)
Digital autopilots for the manned command module earth orbital and lunar missions using program COLOSSUS 3 are discussed. Subjects presented are: (1) reaction control system digital autopilot, (2) thrust vector control autopilot, (3) entry autopilot and mission control programs, (4) takeover of Saturn steering, and (5) coasting flight attitude maneuver routine.
Source record↗
Flight simulation for flight control computer S/N 0104-1 (ASTP)
Flight control computer (FCC) 0104-I has been designated the prime unit for the SA-210 launch vehicle. The results of the final flight simulation for FCC S/N 0104-I are documented. These results verify satisfactory implementation of the design release and proper interfacing of the FCC with flight-type control sensor elements and simulated thrust vector control system.
Source record↗
Thermal and structural integration problems associated with primary electric propulsion
A typical solar electric propulsion (SEP) spacecraft design which meets challenges posed by the physical characteristics of SEP and by the operational and environmental requirements associated with missions for which SEP is advantageous is used to develop structural and thermal integration requirements which are important to the successful design of electric propulsion elements. Included are discussions on thruster and power processor thermal and structural integration requirements and the definition of representative environmental requirements. Next, an improved power processor packaging concept, referred to as dual shear plate packaging, is described and shown to meet these requirements. Continued development of a two-axis-gimbal thruster array is also described. This concept demonstrates the successful thermal and structural integration of thrusters, propellant feed system, and thrust-vector-control actuators into a modular thrust assembly which meets the needs of a broad range of missions and possible vehicle configurations. Details of this design concept are presented.
Ross, R. G., Jr.↗
Annular Internal-External-Expansion Rocket Nozzles for Large Booster Applications
For large-thrust booster applications, annular rocket nozzles employing both internal and external expansion are investigated. In these nozzles, free-stream air flows through the center as well as around the outside of the exiting jet. Flaps for deflecting the rocket exhaust are incorporated on the external-expansion surface for thrust-vector control. In order to define nozzle off-design performance, thrust vectoring effectiveness, and external stream effects, an experimental investigation was conducted on two annular nozzles with area ratios of 15 and 25 at Mach 0, 2, and 3 in the Lewis 10- by 10-foot wind tunnel. Air, pressurized to 600 pounds per square inch absolute, was used to simulate the exhaust flow. For a nozzle-pressure-ratio range of 40 to 1000, the ratio of actual to ideal thrust was essentially constant at 0.98 for both nozzles. Compared with conventional convergent-divergent configurations on hypothetical boost missions, the performance gains of the annular nozzle could yield significant orbital payload increases (possibly 8 to 17 percent). A single flap on the external-expansion surface of the area-ratio-25 annular nozzle produced a side force equal to 4 percent of the axial force with no measurable loss in axial thrust.
Connors, James F.↗
On secondary gas injection in supersonic nozzles.
Thrust-vector control and flow field produced by secondary gas injection into supersonic stream
GAS FLOW↗
Flight-determined benefits of integrated flight-propulsion control systems
The fundamentals of control integration for propulsion are reviewed giving practical illustrations of its use to demonstrate the advantages of integration. Attention is given to the first integration propulsion-control systems (IPCSs) which was developed for the F-111E, and the integrated controller design is described that NASA developed for the YF-12C aircraft. The integrated control systems incorporate a range of aircraft components including the engine, inlet controls, autopilot, autothrottle, airdata, navigation, and/or stability-augmentation systems. Also described are emergency-control systems, onboard engine optimization, and thrust-vectoring control technologies developed for the F-18A and the F-15. Integrated flight-propulsion control systems are shown to enhance the thrust, range, and survivability of the aircraft while reducing fuel consumption and maintenance.
Stewart, James F.↗
Preliminary Characterizations of Altair Lunar Lander Slosh Dynamics and Some Implications for TVC Design
During thrust maneuvers, the sloshing of fuel in partially filled tanks could interact with the controlled system in such a way as to cause the overall system to be unstable. This failure mode could be a result of poor coordination between systems engineers of Structures, Propulsion, GN&C, Mission Operations, and other subsystems. Attentions to the following is a minimum: Placements of fuel tanks, Tank shapes and baffle designs, Separation of TVC BW from slosh mode frequencies, Adequacy of excursion range of engine gimbal actuators in all engine burns, BW of sensors (e.g., gyroscopes) and actuators (e.g., engine gimbal), Structural frequencies of spacecraft and engine mounts, Prediction of S/C's c.m. location, canting of gimbal null axis, others. Check overall TVC performance via validated simulation test bed. Modeling fuel slosh during spacecraft thrusting maneuvers • Placement of fuel tanks to guarantee stable interactions between fuel slosh mode and the S/C rigid-body mode • Estimation of slosh frequencies (as a function of mission phases): – Estimation of slosh mode damping • Some implications for Thrust Vector Control design: – Selection of TVC controller bandwidth – Adequacy of the excursion range of engine gimbal actuator • TVC system design: Complex Interactions between GN&C, Propulsion, Structure, and Other Subsystems
Thrust vector control↗
Design of a Thruster Vector Servo-Elastic Filter
This presents a method to improve the thruster vector servo elasticity (TVSE) stability. TVSE is the coupling between the TVC system engine dynamics and the vehicle flexible modes. It can lead to instability of the flexible modes due to the energy injection from the thrust. For large boosters with heavy TVC engine, TVSE is more likely to cause instability. This instability is part of the plant dynamics and is not detected by the flight control. In this paper, the TVSE is treated as a disturbance rejection problem with the inertial force of the flexible motion viewed as an external disturbance to the TVC actuator control system. By effectively rejecting this disturbance, the engine can be decoupled from the flexible dynamics thus improving TVSE stability. The actuator disturbance transfer function is modified by inserting a TVSE filter into the control system. The filter aims to reduce the magnitude and introduce phase lead of the disturbance transfer function over the TVSE sensitive frequency range while maintaining adequate stability margins of the actuator control system. A prefilter is also designed for good command tracking. The filter and prefilter resulting from this method are usually of low order and can be included to the existing actuator controller if the controller is programmable. This method was demonstrated for a hydraulic Simplex actuator model. Its applications to SLS B1 and B2 TVC actuator are also described. B2 actuator controller is modified based on this method. The tradeoff between TVSE stability and the control system stability can be balanced by adjusting the amount of phase lead introduced by the TVSE filter. This method provides a useful way to solve the TVSE instability issue without costly and time-consuming a TVC system redesign. This method is based on the basic control principles of loop shaping and disturbance rejection and has been proven to be effective under proper circum-stances.
Thrust vector control↗
Analytical design and simulation evaluation of an approach flight director system for a jet STOL aircraft
A program was undertaken to develop design criteria and operational procedures for STOL transport aircraft. As part of that program, a series of flight tests shall be performed in an Augmentor Wing Jet STOL Aircraft. In preparation for the flight test programs, an analytical study was conducted to gain an understanding of the characteristics of the vehicle for manual control, to assess the relative merits of the variety of manual control techniques available with attitude and thrust vector controllers, and to determine what improvements can be made over manual control of the bare airframe by providing the pilot with suitable command guidance information and by augmentation of the bare airframe dynamics. The objective of the study is to apply closed-loop pilot/vehicle analysis techniques to the analysis of manual flight control of powered-lift STOL aircraft in the landing approach and to the design and experimental verification of an advanced flight director display.
Klein, R. H.↗
SSME/side loads analysis for flight configuration, revision A
This document describes the dynamic loads analysis accomplished for the Space Shuttle Main Engine (SSME) considering the side load excitation associated with transient flow separation on the engine bell during ground ignition. The results contained herein pertain only to the flight configuration. A Monte Carlo procedure was employed to select the input variables describing the side load excitation and the loads were statistically combined. This revision includes an active thrust vector control system representation and updated orbiter thrust structure stiffness characteristics. No future revisions are planned but may be necessary as system definition and input parameters change.
Holland, W.↗
Pointing and control for planetary spacecraft - The first twenty years
The evolution of guidance and control systems for United States planetary and unmanned lunar spacecraft over the last 20 years is traced. The characteristics of the guidance and control systems used on spacecraft from the Range lunar impactor to the planned Galileo Jupiter orbiter and entry probe are surveyed, with attention given to the uses of three-axis stabilized, spin-stabilized and dual-spin designs. System performance trends that have evolved to meet the increasing science and mission requirements of the spacecraft are considered in the areas of attitude references, control consumables, dynamics and system modeling, thrust vector control, optical navigation, manuever turns, maneuver velocity control, instrument pointing, and antenna pointing. Hardware trends in optical sensors, inertial sensors, processing electronics, electromechanical devices, and system testing and reliability are also reviewed. The achievements represented by these advances are emphasized, and it is predicted that future developments will be in the areas of increased control system autonomy and performance requirements.
Pace, G. D.↗