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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,801 records · Page 100
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Microstructural Evolution of NiCrBSi Coatings Fabricated by Stationary Local Induction Cladding

The development of induction cladding has been restricted by the complicated geometric characteristics of workpieces and the large heat-affected zone in the cladded workpieces. In this paper, three-dimensional continual local induction cladding (3D-CLIC) was proposed as a potential process to clad coating over a substrate with curved surface, and a stationary local induction cladding (SLIC) experiment was conducted as an exploratory study of 3D-CLIC. The microstructures and microhardness in the coatings were measured by SEM, EDS, XRD and microsclerometer, respectively. The results indicate that the coating is metallurgically bonded with the substrate without any defects. A compositional gradient exists in the diffusion transfer belt (DTB), and it decreases with the increase in induction heating time. The coating is mainly composed of (Fe, Ni), CrB, M{sub 7}C{sub 3}, Ni{sub 3}B, Ni{sub 3}Si and M{sub 23}C{sub 6} (M = Cr, Ni, Fe). Among the carbides, M{sub 7}C{sub 3} presents several morphologies and M{sub 23}C{sub 6} is always attached to the DTB. A special phenomenon of texture was found in the SLIC coatings. The preferred orientation in (200) crystal plane or the restrained orientation in (111) (200) crystal plane becomes more obvious as the scanning speed increases. The maximum average microhardness is 721 HV when the coating is heated for 5 s. The wear loss of different samples increases with increasing induction heating time. The longer heating time would result in higher dilution in the SLIC coatings due to the complete mixing with the substrate, thus leading to the decrease in microhardness and wear loss.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Electrodeposition and Characterization of Ni-Al{sub 2}O{sub 3} Nanocomposite Coatings on Steel

Monodispersed alumina particles were synthesized by the homogeneous precipitation under reflux boiling. The particles were employed as reinforcement additives in the electrodeposited Ni-Al{sub 2}O{sub 3} composite coatings on steel. The deposited pure Ni and Ni-Al{sub 2}O{sub 3} composite coatings were analyzed by SEM, XRD, and microhardness tester. The wear resistance and friction coefficient of the coated samples were determined by using a ball-on-disk tribometer. Furthermore, XRD analysis showed that coating temperature and the presence of particles in the deposited coatings had a noticeable effect on the preferred orientation of the crystalline faces of the nickel grains. Significant differences were noted in the texture coefficient of the pure Ni and Ni-Al{sub 2}O{sub 3} composite coatings produced at different temperatures. These differences were attributed to the changes in the microstructure of the matrix caused by the embedded Al{sub 2}O{sub 3} particles. Results revealed that wear resistance and the friction coefficient were turned out to be higher and smaller, respectively, for the composite coatings as compared to pure Ni coating at a given sliding distance. It was noted that the corrosion resistance of these specimens increased in the following order: bare substrate < pure Ni coating < Ni-Al{sub 2}O{sub 3} nanocomposite coatings.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Quantified Differentiation of Surface Topography for Nano-materials As-Obtained from Atomic Force Microscopy Images

Surface texture is an important issue to realize the nature (crest and trough) of surfaces. Atomic force microscopy (AFM) image is a key analysis for surface topography. However, in nano-scale, the nature (i.e., deflection or crack) as well as quantification (i.e., height or depth) of deposited layers is essential information for material scientist. In this paper, a gradient-based K-means algorithm is used to differentiate the layered surfaces depending on their color contrast of as-obtained from AFM images. A transformation using wavelet decomposition is initiated to extract the information about deflection or crack on the material surfaces from the same images. Z-axis depth analysis from wavelet coefficients provides information about the crack present in the material. Using the above method corresponding surface information for the material is obtained. In addition, the Gaussian filter is applied to remove the unwanted lines, which occurred during AFM scanning. Few known samples are taken as input, and validity of the above approaches is shown.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Study on the Correlation Between Dynamical Behavior and Friction/Wear Mechanism Under the Effect of Grooves

In this work, the interfacial friction and wear and vibration characteristics are studied by sliding a chromium bearing steel ball (AISI 52100) over both multi-grooved and single-grooved forged steel disks (20CrMnMo) at low and high rotating speeds in order to reveal the effect mechanism of groove-textured surface on tribological behaviors. The results show that the grooves modify the contact state of the ball and the disk at the contact interface. This consequently causes variations in the normal displacement, normal force, and friction force signals. The changes in these three signals become more pronounced with increasing groove width at a low speed. The collision behavior between the ball and the groove increase the amplitude of vibration acceleration at a high speed. The test results suggest that grooves with appropriate widths could trap wear debris on the ball surface while avoiding a strong collision between the disk and the ball, resulting in an improvement in the wear states.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Elastic and Plastic Behavior of an Ultrafine-Grained Mg Reinforced with BN Nanoparticles

Pure microcrystalline magnesium (µMg) was reinforced with hexagonal boron nitride (hBN) nanoparticles and was fabricated by powder metallurgy process followed by hot extrusion. For comparison pure magnesium powder was consolidated by hot extrusion too. Both materials exhibited a significant fiber texture. Mg-hBN nanocomposites (nc) and pure Mg specimens were deformed between room temperature and 300 °C under tension and compression mode. The yield strength and ultimate tensile and compression strength as well as characteristic stresses were evaluated and reported. The tensile and compressive strengths of Mg-hBN nc are quiet superior in values compared to monolithic counterpart as well as Mg alloys. The compressive yield strength of µMg was recorded as 90 MPa, whereas the Mg-hBN nancomposite shows 125 MPa at 200 °C. The tensile yield strength of µMg was computed as 67 MPa which is quite lower as compared to Mg-hBN nanocomposite’s value which was recorded as 157 MPa at 200 °C. Under tensile stress the true stress–strain curves are flat in nature, whereas the stress–strain curves observed in compression at temperatures up to 100 °C exhibited small local maxima at the onset of deformation followed by a significant work hardening.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of Process-Induced Anisotropy and Synovial Environment on Wear of EBM Built Ti6Al4V Joint Implants

Additive manufacturing (AM) technology is identified as an ideal solution to overcome challenges in design and manufacturing of complex components. However, the layered fashion of AM process result in directionally solidified microstructures on the system. The anisotropic surface texture will affect wear and corrosion resistance. The current study investigates tribological responses of AM-made Ti6Al4V for joint implant applications during the combined effect from synovial lubrication and process-induced surface structure on surface fatigue damage response. Electron beam melting was used to produce Ti6Al4V specimens and mechanical characterizations were performed using nanoindentation and micro bending tests to determine their mechanical properties. A series of pin-on-disk wear tests were performed to quantify sliding contact fatigue damage in three simulated synovial fluids with variable concentrations of bovine serum albumin and hyaluronic acid in the PBS solution. Physical properties of simulated synovial fluids were measured using a nanoindenter-based technique and correlated to fatigue wear response. The lower wear rate is found in greater protein concentrations. The results presented AM build direction significantly affects sliding fatigue wear resistance on TI6Al4V surface in all synovial environments.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Corrosion Behavior of Zn/Graphene Oxide Composite Coatings Fabricated by Direct Current Electrodeposition

The zinc (Zn) and Zn/graphene oxide (Zn/GO) composite coatings on the mild steel were fabricated by direct current electrodeposition from an acidic chloride bath without GO and that with four different concentrations (50, 100, 200 and 300 mg/L) of GO, respectively. The GO first is synthesized by using the typical Hummer method. Physical characterizations including the surface and cross-sectional morphology, chemical composition and crystal structure of the Zn and Zn/GO composite coatings were done by scanning electron microscope, energy-dispersive x-ray and x-ray diffraction. The crystalline size, texture coefficient, water contact angle and hardness of the Zn and Zn/GO composite coatings were measured. The corrosion behavior of the Zn and Zn/GO composite coatings was studied by the electrochemical corrosion tests including the potentiodynamic polarization test and the electrochemical impedance spectroscopy test and the immersion test. The result reveals that the corrosion resistance of the Zn coating is remarkably increased by the incorporation of GO. Furthermore, it does not show a linear increase with the increase in the amount of incorporated GO and an optimal corrosion resistance is provided by the Zn/GO composite coating attained from the electrolyte containing 100 mg/L GO. The influence of the incorporation of GO on the corrosion resistance of the Zn coating is explained in combination with their physical characterizations.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Alleviation of Mechanical Anisotropy in Ultrafine/Nano-grained AZ31 Magnesium Alloy

An ultrafine/nano-grained AZ31 magnesium alloy was processed through multipass accumulative back extrusion at 280 and 380 °C. Texture analysis was conducted to determine preferred crystallographic orientations developed during multipass deformation. The anisotropy in mechanical properties of the processed materials was studied by compressive and tensile testing. The results implied that the accumulative back extrusion effectively reduces the anisotropy of yield strength, ultimate strength and strain-to-fracture during compressive and tensile loading. The operations of different twinning/slip systems during compressive and tensile deformation were discussed using Schmid factors measurements. A decrease in twinning-related anisotropy, as well as the contribution of different slip systems in strain accommodation, could reduce the mechanical anisotropy of ultrafine/nano-grained AZ31 alloy. The compressive strength of the two-pass processed material was lower along extrusion direction than transverse direction; however, the result was reverse after four passes. The tensile behavior implied that the contribution of basal slip might accommodate strain along length as well as the thickness of the specimen, while prismatic slip may assist in narrowing the width of the specimen and elongating the length.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Plane Strain Compression and Subsequent Recrystallization Annealing on Microstructures and Phase Transformation of NiTiFe Shape Memory Alloy

The effect of plane strain compression and subsequent recrystallization annealing on microstructures and phase transformation of NiTiFe shape memory alloy (SMA) is investigated. Inhomogeneous plastic deformation at various deformation degrees occurs in NiTiFe SMA during plane strain compression. Nanocrystalline phase and amorphous phase increase as the deformation degree increases. B2 austenite, B19′ martensite, nanocrystalline and amorphous phases coexist in the NiTiFe samples subjected to large plastic strain. The static recrystallization mechanisms depend on the microstructures of the deformed NiTiFe samples. The static recrystallization mechanisms deal with nucleation and growth of the recrystallized grains, growth of nanocrystalline phase and crystallization of amorphous phase. Grain size, subgrain boundaries, geometrically necessary dislocation density and Schmid factor are captured on the basis of electron backscattered diffraction data. The process of recrystallization annealing cannot eliminate the deformation texture completely. The slip direction [110] is the most favorable slip direction in the recrystallized NiTiFe sample. Plane strain compression along with subsequent recrystallization annealing changes the phase transformation path of as-rolled NiTiFe SMA, and it results in the decreasing martensite transformation start temperature. The three annealed NiTiFe samples exhibit the similar phase transformation behavior since complete recrystallization annealing leads to the similar microstructures.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Tension–Compression Asymmetry Improved by Cold Extrusion in Pure Magnesium

In this paper, cold extrusion was successfully used to fabricate the fine-grained pure Mg bar with average grain size of 2.5 μm. The microstructure, texture and mechanical properties were evaluated by electron backscattering diffraction and mechanical test. The results showed that the corresponding yield strengths for as-extruded fine-grained pure Mg were 130.8 MPa in tension and 125.6 MPa in compression, leading to a greatly improved yield asymmetry ratio. The improvement in tension–compression asymmetry is mainly due to grain refinement which favors the suppression of deformation twinning in compression and promotion of multi-deformation modes both in tension and compression at small strains.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Planar Anisotropy, Tension–Compression Asymmetry, and Deep Drawing Behavior of Commercially Pure Titanium at Room Temperature

The planar anisotropy (PA) and tension–compression asymmetry (TCA) of the CP-Ti were investigated via uniaxial tension and compression tests at room temperature. The formability and the earing behavior of the CP-Ti sheet were studied via deep drawing experiment. The deep drawing simulations using the uniaxial tensile and the compressive curves as the hardening rules were compared with each other and with the experimental results. The CP-Ti sheet showed PA and TCA in yielding and strain hardening. The PA was characterized by the plastic strain ratio r{sub 0}, r{sub 45}, and r{sub 90} of 1.47, 2.06, and 2.05. The TCA showed PA, which showed tension–compression yield strength ratios of 1.12, 1.08, and 1.04 in 0°, 45°, and 90° in the rolling direction, and tensile and compressive hardening exponent ratios of 0.86, 0.8, and 0.62. The orientation distribution functions (ODFs) analysis demonstrated that the tensile and the compressive deformation textures were different and showed PA. The simulative results, including the simulated forming force and the earing profiles using the uniaxial tensile and compressive curves as the hardening rules, were not in agreement with each other. The results were not in good agreement with the experimental results, implying that the TCA had an important effect on the formability of the sheet. The TCA tended to reduce the thickness of the deep drawing parts, increase the earing ratio, and affect the drawing force.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Study on the Deformation Homogeneity and Electrical Conductivity in Co-Cr-Ni-Mo Wires Drawn with Different Drawing Practices

This study investigates the influence of cold wire drawing practices namely full die drawing (FDD) and half die drawing (HDD) on the deformation homogeneity in Co-35Ni-20Cr-10Mo alloy (MP35N) wires which are used for manufacturing implantable medical products. The inhomogeneous factor was used to assess the level of inhomogeneity in the wires, and electrical conductivity was measured on the wires, after drawn to different cold work (CW) reductions and with different drawing practices. Electron beam scattered diffraction, field emission scanning electron microscope and transmission electron microscope characterization were performed on the wire samples to correlate the mechanical and electrical properties to their texture and grain size. The results of this study conclude that the wires drawn with the FDD practice exhibited homogenous deformation, uniform microstructural and hardness gradient across the wire when compared to HDD wires. The electrical conductivity of the HDD-drawn wires was higher than the FDD wires and the level of inhomogeneity and the variation of conductivity decreased with the increase in CW.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Understanding the Mechanism of Dynamic Recrystallization During High-Temperature Deformation in Nb-1Zr-0.1C Alloy

In the present investigation, a systematic study of the evolution of microstructure and crystallographic texture during hot deformation of Nb-1Zr-0.1C was carried out in the temperature range 1773-1973 K (1500-1700 °C) at different strain rates of 0.001, 0.01 and 0.1 s{sup −1}. The aim was to examine the mechanisms of dynamic recovery and recrystallization in a high-temperature range. A detailed microstructural analysis of the deformed samples was performed using the electron backscatter diffraction technique to study the occurrence and nature of various dynamic restoration processes; the different regimes of dynamic recovery and recrystallization were identified. The orientations of the dynamically recrystallized grains were found to be (001) .

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and Mechanical Properties of a Multiphase FeCrCuMnNi High-Entropy Alloy

A FeCrCuMnNi high-entropy alloy was produced using vacuum induction melting, starting from high-purity raw materials. The microstructure and mechanical properties of the as-cast FeCrCuMnNi alloy were studied, considering x-ray diffraction (XRD), scanning electron microscopy, and hardness and tensile tests. XRD results revealed the existence of two FCC phases and one BCC phase. Microstructural evaluation illustrated that the as-cast alloy has a typical cast dendritic structure, where dendrite regions (BCC) were enriched in Cr and Fe. Interdendritic regions were saturated with Cu and Ni and revealed G/B(T) {110} 〈111〉 and Brass {110} 〈112〉 as the major texture components. The produced alloy revealed an excellent compromise in mechanical properties due to the mixture of solid solution phases with different structures: 300 HV hardness, 950 MPa ultimate tensile strength and 14% elongation. Microhardness test results also revealed that the BCC phase was the hardest phase. The fracture surface evidenced a typical ductile failure. Furthermore, heat treatment results revealed that phase composition remained stable after annealing up to 650 °C. Phase transformation occurred at higher temperatures in order to form more stable phases; therefore, FCC2 phase grew at the expense of the BCC phase.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Drawing Direction Effect on Microstructure and Mechanical Properties of Twinning-Induced Plasticity Steel During Wire Drawing

The effect of drawing direction on microstructure and mechanical properties in twinning-induced plasticity (TWIP) steel during wire drawing has been investigated to improve drawability for wire rod applications. The steel wires subjected to unidirectional (UD) and reverse-directional (RD) wire drawing were analyzed. The yield and tensile strength processed by the RD were slightly higher than those by the UD, whereas the ductility and drawability have inverse features, which is totally different from the results of plain carbon steel and Al wire. Although final shear strain of wires deformed by the RD is lower than that by the UD, the RD wires had a more complex stress history and a higher <111> texture component at the surface area, which encouraged twinning rate, resulting in fast exhaustion of ductility, finally earlier fracture of wires. In contrast to the materials deformed by mainly slip mechanism, the RD process cannot improve the ductility and drawability in TWIP steel due to the stress state dependency of twinning mechanism. Also, based on the different strengthening behaviors between pearlitic and TWIP steels during UD and RD, it is induced that microstructure and applied stress state simultaneously control the mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructural Stability During Creep Exposure of 9Cr-1Mo Steel Treated at Different Normalization Temperatures

A modified 9Cr-1Mo steel has been exposed to three separate austenitization temperatures, i.e., at 950, 1025, and 1100 °C for normalization. After subsequent tempering at 750 °C, the normalized and tempered samples were creep-tested at temperatures of 550, 600, and 650 °C. The creep strength of the investigated samples was evaluated in terms of minimum creep strain rate and time to rupture. The effects of microstructure, precipitate and boundary misorientation on the creep behavior of the samples have been studied with TEM and EBSD analyses. Further, the evolution of crystallographic texture after creep tests has also been studied. The presence of an intermediate size of martensitic microstructural units (i.e., prior-austenite grain, martensitic packets, etc.) and combination of fine coherent and incoherent Nb(C,N) precipitates has provided superior creep strength for the samples normalized at 1025 °C, when these are subsequently subjected to low-temperature (i.e., 550 °C) and high-temperature (i.e., 650 °C) creep tests, as compared to other conditions of normalizing heat treatment.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Annealing on the Microstructures and Mechanical Properties of Cold-Rolled TB8 Alloy

The microstructure and mechanical properties of TB8 cold-rolled plate with a thickness reduction of 50% during annealing at different temperatures are investigated. The results show that annealing for 1 h below 750 °C does not induce the recrystallization transition, remaining the main texture components of {001} <110>, {113} <110> and {112} <110>. The ellipsoidal ω phase is formed when the alloy is annealed at 400 °C. α phase is formed when the alloy is annealed from 450 to 750 °C. The size and volume fraction of α phase increases first and then declines in control of driving force of phase transformation and diffusion. The synergistic effect of the precipitation of ω phase and α phase and the disappearance of dislocation makes the tensile strength of the plate decrease first, then increase, and finally decrease with the increase in annealing temperature. The change in plasticity is opposite to that of strength.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Ce Addition on Grain Boundary Character Distribution, Corrosion Behavior and Impact Toughness of AISI 204Cu Stainless Steel

In this study, the effects of Ce addition on grain boundary character distribution, corrosion behavior and impact toughness of AISI 204Cu stainless steel were investigated. The results revealed that rare earth Ce affected the characteristics and size of inclusions, and the change in the austenite grain size was attributable to Ce multi-phase inclusions as the core of heterogeneous nucleation in stainless steel. The high adjacent probability of γ-fiber textures comprising {111} 〈110〉 and {111} 〈112〉 components was available for more ∑3{sup n} boundaries with increasing Ce contents, which was believed to have a contribution to the enhancement of corrosion resistance. Meanwhile, the austenite grain refinement and ∑3{sup n} boundaries increment were beneficial for the impact toughness improvement of Ce-added steel by increasing the difficulty of crack initiation and propagation. Adding excessive Ce caused a decline in the corrosion behavior and impact toughness of 204Cu stainless steel.

36 MATERIALS SCIENCE↗

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