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All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Microstructural evolution and phase stability in Nb-containing interstitial Fe-Mn-Co-Cr-C high-entropy alloys: An in-situ synchrotron X-ray diffraction study during laser melting

The influence of Nb on phase stability and microstructural evolution in an interstitial Fe-Mn-Co-Cr-C high-entropy alloy was investigated using in-situ synchrotron X-ray diffraction (SXRD) during laser melting. Scheil-Gulliver simulations predict the formation of σ and γ-f.c.c. phases in all three alloys, along with NbC in Nb-containing compositions. SXRD confirmed the presence of most predicted phases, but the σ phase was absent. Nb promotes crystallite refinement and increases dislocation density, though excessive additions reduce refinement efficiency due to solubility limits and secondary phase formation. Furthermore, Nb addition also enhances ε-h.c.p. phase formation by reducing stacking fault energy through NbC-induced carbon depletion. Analysis of intensity peak evolution reveals that Nb alters preferred grain orientations, reducing {111} γ intensity while enhancing {220} γ , leading to a more isotropic grain distribution. Overall, Nb plays a key role in phase selection, microstructure refinement, and preferred orientation evolution, allowing the tailored microstructure of high-entropy alloys via rapid solidification.

Interstitial high entropy alloys↗
DOE OSTI2021

Demonstration of Dimensional and Microstructural Postirradiation Examination Capabilities on MiniFuel Disk Specimens

This work demonstrates two new MiniFuel postirradiation examination (PIE) capabilities, laser profilometry and serial sectioning, for future use on alpha-U specimens for the upcoming Mini-99 irradiation campaign. Representative U–Mo disk specimens—3 mm in diameter and approximately 0.75 mm in thickness—were subjected to dimensional measurements using standard calipers, as well as a new Keyence CL-3000 series laser profilometry system designed to measure the surface of both sides of the disk simultaneously. The laser profilometry system captured thickness gradients across the specimens as large as 0.2 mm. Additionally, because of the limitations inherent to the use of calipers, caliper measurements consistently overestimated the initial volume of MiniFuel disk specimens compared to the laser profilometry method by up to 5%. However, the results show that optimal data collection and analysis procedures are crucial to avoiding significant artifacts during data collection that can lead to large errors (approximately 10%). Serial sectioning using a combination of ion milling and electron imaging was also demonstrated for the analysis of micron-sized control volumes. Nanometer- to micron-scale porosity was resolved on a representative U–Mo specimen before irradiation, even when the surface of the specimen appeared free of porosity. Future efforts to relate microstructural features (porosity, fission product distributions, and so on) to macroscale effects (dimensional changes, thermal conductivity degradation) require accurate characterization methods such as those demonstrated in this work. These advanced PIE capabilities will be applied to optimized alpha-U specimens for the upcoming Mini-99 neutron irradiation campaign.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Influence of cyclic thermal treatments on the oxidation behavior of Ti-6Al-2Sn-4Zr-2Mo alloy

Highlights: • The oxidation kinetics of commercially titanium alloys has been extensively investigated following isothermal treatments. • Components in aerospace applications are subjected to temperature gradients which can modify the oxidation kinetics of Ti-6242. • The main goal of the present research is to study the formation of the oxide scale and the alpha case layer under cyclic thermal treatments • Results are with those achieved by isothermal treatments. - Abstract: Ti-6Al-2Sn-4Zr-2Mo is one of the most common titanium alloys for aerospace industry. This alloy experiences oxidation phenomenon at elevated temperatures. In the present study, cyclic thermal treatments were performed in air at 500, 593 and 700 °C, up to 500 cycles, in order to determine the oxidation kinetics and to analyze the oxide scale and alpha-case formation. Moreover, results were compared to those achieved under isothermal conditions to elucidate differences between both thermal conditions. In this sense, metallographic techniques and X-ray diffraction, together with a detailed advanced characterization of the microstructure by Field Emission Scanning Electron Microscopy and Focus Ions Beam, were used to analyze surface oxidation evolution. Results pointed out that cyclic treatments induced a strong increase of the weight gain compared to isothermal treatments. The analysis of the oxide scale revealed the formation of not only rutile, as isothermal treatments, but also anatase. Thickness of the oxide scale was higher for cyclic conditions, while alpha case did not exceed values reached by isothermal treatments and even became lower at 500 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Ca and Sm Combined Addition on the Microstructure and Elevated-Temperature Mechanical Properties of Mg-6Al Alloys

In the present study, the microstructure and elevated-temperature mechanical properties of Mg-6Al, Mg-6Al-4Ca, Mg-6Al-4Sm and Mg-6Al-2Ca-2Sm alloys were investigated. The experimental results showed that the microstructure and elevated-temperature mechanical property of Mg-6Al alloy changed obviously with the different elements addition. By analyzing the results of optical microscope, x-ray diffraction analysis, scanning electron microscope, and transmission electron microscope, it could be determined that there was only Mg{sub 17}Al{sub 12} phase in Mg-6Al alloy, there were Al{sub 2}Ca and (Mg, Al){sub 2}Ca phases in Mg-6Al-4Ca alloy, there were Al{sub 2}Sm and Mg{sub 17}Al{sub 12} phases in Mg-6Al-4Sm alloy, and there were (Mg, Al){sub 2}Ca, Al{sub 2}Ca and Al{sub 2}Sm phases in Mg-6Al-2Ca-2Sm alloy. In addition, the addition of alloying elements including Ca and Sm, especially the composite addition, could significantly improve the tensile properties of Mg-6Al alloy. Compared to Mg-6Al alloy, the tensile strengths of Mg-6Al-2Ca-2Sm alloy at 448, 473 and 498 K were enhanced by 50.32, 87.92, and 94.99%, respectively. Furthermore, when the stretching temperatures were 448 and 473 K, the fracture pattern of Mg-6Al-2Ca-2Sm alloy was the mixture of intergranular fracture and trans-crystalline fracture. However, when the stretching temperature was 498 K, the fracture pattern of Mg-6Al-2Ca-2Sm alloy was the intergranular fracture.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Examining the microtexture evolution in a hole-edge punched into 780 MPa grade hot-rolled steel

The deformation behavior in the hole-edge of 780 MPa grade hot-rolled steel during the punching process was investigated via microstructure characterization and computational simulation. Microstructure characterization was conducted to observe the edges of punched holes through the thickness direction, and electron back-scattered diffraction (EBSD) was used to analyze the heterogeneity of the deformation. Finite element analysis (FEA) that could account for a ductile fracture criterion was conducted to simulate the deformation and fracture behaviors of 780 MPa grade hot-rolled steel during the punching process. Calculation of rotation rate fields at the edges of the punched holes during the punching process revealed that metastable orientations in Euler space were confined to specific orientation groups. Rotation-rate fields effectively explained the stability of the initial texture components in the hole-edge region during the punching process. A visco-plastic self-consistent (VPSC) polycrystal model was used to calculate the microtexture evolution in the hole-edge region during the punching process. FEA revealed that the heterogeneous effective strain was closely related to the heterogeneity of the Kernel average misorientation (KAM) distribution in the hole-edge region. A simulation of the deformation microtexture evolution in the hole-edge region using a VPSC model was in good agreement with the experimental results. - Highlights: •We analyzed the microstructure in a hole-edge punched in HR 780HB steel. •Rotation rate fields revealed the stability of the initial texture components. •Heterogeneous effective stain was closely related to the KAM distribution. •VPSC model successfully simulated the deformation microtexture evolution.

36 MATERIALS SCIENCE↗
DOE OSTI2018

GaN decomposition after high-energy ball milling and its transformation to BN hollow spheres in annealing samples doped with B

Highlights: • B- and Si-doped GaN semiconductor are processed by high-energy ball milling. • TEM observations indicate GaN structural decomposition. • DSC-TGA analysis confirms the GaN temperatures decomposition. • GaN decomposition is more influenced by B element. • BN hollow particles is formed after annealing treatment of the B-doped GaN. - Abstract: In this work, GaN powders doped with B and Si were treated by high-energy ball milling, and subsequently, annealing at different temperatures. Transmission electron microscopy (TEM) observations showed the in-situ GaN decomposition in the undoped GaN specimen milled for 5 h. TEM also revealed that the chemical decomposition of GaN was more affected in samples doped with B. Thermo-gravimetric analysis indicates that an undoped GaN specimen decomposes at 1120 °C, Si-doped GaN samples disintegrate at 1150 °C, and finally, B-doped GaN samples decompose at the lower temperature of 940 °C. TEM and SEM results show that the annealing treatment of the as-milled B-doped GaN samples at 1150 °C for 15 min leads to the GaN decomposition and BN hollow nanostructures formation under an N{sub 2} atmosphere. The synthesized product consists of mesoporous powders with variable particle sizes from 500 nm to 1 μm having variable cavities in the range from 60 nm to 800 nm.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Multi Resolution In-Situ Testing and Multiscale Simulation for Creep Fatigue Damage Analysis of Alloy 617

This report outlines the research activities that were carried out for the integrated experimental and simulation investigation of creep-fatigue damage mechanism and life prediction of Nickel-based alloy, Inconel 617 at high temperatures (950° and 850°). First, a novel experimental design using a hybrid control technique is proposed. The newly developed experimental technique can generate different combinations of creep and fatigue damage by changing the experimental design parameters. Next, detailed imaging analysis and statistical data analysis are performed to quantify the failure mechanisms of the creep fatigue of alloy 617 at high temperatures. It is observed that the creep damage is directly associated with the internal voids at the grain boundaries and the fatigue damage is directly related to the surface cracking. It is also observed that the classical time fraction approach does not has a good correlation with the experimental observed damage features. An effective time fraction parameter is seen to have an excellent correlation with the material microstructural damage. Thus, a new empirical damage interaction diagram is proposed based on the experimental observations. Following this, a macro level viscoplastic model coupled with damage is developed to simulate the stress/strain response under creep fatigue loadings. A damage rate function based on the hysteresis energy and creep energy is proposed to capture the softening behavior of the material and a good correlation with life prediction and material hysteresis behavior is observed. The simulation work is extended to include the microstructural heterogeneity. A crystal plasticity finite element model considering isothermal and large deformation conditions at the microstructural scale has been developed for fatigue, creep-fatigue as well as creep deformation and rupture at high temperature. The model considers collective dislocation glide and climb of the grains and progressive damage accumulation of the grain boundaries. The glide model incorporates a slip resistance evolution model that characterizes the solute-drag creep effects and can capture well the stress-strain and stress time response of fatigue and creep-fatigue tests at various strain ranges and hold times. In order to accurately capture the creep strains that accumulate particularly at relatively low stress levels, a dislocation climb model has been incorporated into the crystal plasticity modeling framework. The dislocation climb model parameters are calibrated and verified through experimental creep tests performed at 950°. In addition, a cohesive zone model has been fully implemented in the context of the crystal plasticity finite element model to capture the intergranular creep damage. The parameters of the cohesive zone model have been calibrated using available experimental data. The numerical simulations illustrate the capability of the proposed model in capturing damage initiation and growth under creep loads as compared to the experimental observations. The microscale analysis sheds light on the crack initiation sites and propagation patterns within the microstructure. The model is also utilized to investigate the hybrid-controlled creep-fatigue tests and has been found to capture reasonably well the stress-strain response with different hold times and hold stress magnitudes.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Experimental study of UV induced tensile properties deterioration and chemical aging of polyurea–POSS composites

Ultraviolet (UV) radiation present in natural sunlight degrades the chemical and mechanical properties of polymeric matrices in composites. Polyurea possess a unique set of chemical and mechanical properties due to its complex microstructure comprising of hard and soft segments (phases). The primary objective of the work presented here is to characterize the chemical and mechanical degradation of pure polyurea and polyurea - polyhedral oligomeric silsesquioxane (POSS) nanocomposites subjected to UV radiation exposure for 45 days. Control specimen in as-received condition (reference specimen) and UV-aged tensile test specimen are tested in the study. Analysis of Fourier transformed infrared (FTIR) spectra for UV-aged polyurea and polyurea-POSS composites reveals that the addition of POSS nanoparticles accelerate the deterioration of polyurea matrix by breaking the hard phase network and altering the mechanism of degradation for the soft phase present in polyurea microstructure. The deterioration of hard and soft segments cause a significant reduction in tensile properties of polyurea-POSS composites.

Materials Science↗
DOE OSTI2011

X-ray combined analysis of fiber-textured and epitaxial Ba(Sr,Ti)O{sub 3} thin films deposited by radio frequency sputtering

A complete study is given in this paper on the structural properties of Ba(Sr,Ti)O{sub 3} (BST) thin films which present various preferred orientations: (111) and (001) fiber and epitaxial textures. The films are deposited in situ at 800 deg. C by sputtering on Si/SiO{sub 2}/TiO{sub x}/Pt substrates and the orientation is controlled by monitoring the concentration of O{sub 2} in the reactive plasma or by prior deposition of a very thin TiO{sub x} buffer layer between BST films and substrates. The epitaxial films are obtained on (001)-alpha-Al{sub 2}O{sub 3} substrates covered with TiO{sub x} buffer layers. In order to analyze finely the preferred orientations, the texture, the microstructural features, and the anisotropy-related quantities such as residual stresses in the films, the conventional Bragg-Brentano {theta} - 2{theta} x-ray diffraction diagrams is shown not to be sufficient. So, we systematically used x-ray combined analysis, a recently developed methodology which gives access to precise determination of the structure (cell parameters and space group) of the films, their orientation distributions (texture strengths and types) and mean crystallite sizes, their residual stresses. This fine structural analysis shows important modifications between the film qualities which induce differences in BST films electrical behavior, permittivity, loss tangent, and tunability.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Hierarchical 3D Nanolayered Duplex-Phase Zr with High Strength, Strain Hardening, and Ductility

Nanolayered, bimetallic composites are receiving increased attention due to an exceptional combination of strength and thermal stability not possible from their coarse-layered counterparts or constituents alone. Yet, due to their 2D planar, unidirectional arrangement, they are highly anisotropic, which results in limited strain hardening and ductility. Therefore, like many high-performance, ultrastrong materials of our time, they succumb to the usual strength-ductility trade-offs. Here we present the formation of a novel hierarchical microstructure, comprised of crystals consisting of 3D nanolayered α/β–Zr networks. By direct comparison with coarse-layered material of the same chemistry, we show that the unusual hierarchical 3D structure gives rise to high strain hardening, high strength, and high ductility. Using TEM analysis and hysteresis testing, we discovered that the 3D randomly oriented biphase boundaries result in progressively dispersive rather than localized slip with increasing strain. Dislocation activity in the α–Zr lamellae transitions from single slip to multislip and eventually to multimodal slip as strain increases. Furthermore, the diffusive slip-promoting properties of 3D layered networks can potentially invoke simultaneous high strength, strain hardening, and ductility, and reveal a new target in the microstructural design of high performance structural materials.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Novel pseudo-morphotactic synthesis and characterization of tungsten nitride nanoplates

A novel pseudo-morphotactic transformation route was developed to synthesize polycrystalline {beta}-W{sub 2}N nanoplates by thermally treating tungstate-based inorganic-organic hybrid nanobelts with a lamellar microstructure in an NH{sub 3} flow. The tungstate-based hybrid nanobelts were formed in a water-in-oil-microemulsion-like 'commercial H{sub 2}WO{sub 4} powders/n-octylamine/heptane' reaction system. The as-obtained hybrid nanobelts were thermally treated in an NH{sub 3} atmosphere at 650-800 {sup o}C for 2 h to form cubic {beta}-W{sub 2}N nanoplates. XRD, SEM, TEM, FT-IR and TG-DTA were used to characterize the precursors and their final products. The polycrystalline {beta}-W{sub 2}N nanoplates derived from hybrid nanobelts, with side lengths of several hundred nanometers, consist of small nanocrystals with an average grain size of 3.2 nm. The formation of {beta}-W{sub 2}N nanoplates involved two steps: decomposing tungstate-based hybrid nanobelts into WO{sub y} and W species and then nitridizing the active W-containing species to {beta}-W{sub 2}N nanocrystals in an NH{sub 3} flow. The platelike morphology of the {beta}-W{sub 2}N nanocrystals was inherited from the precursor of tungstate-based inorganic-organic hybrid nanobelts. -- A novel pseudo-morphotactic transformation route was developed to synthesize {beta}-W{sub 2}N nanoplates by thermally treating tungstate-based inorganic-organic hybrid nanobelts, the morphology of which was inherited to the {beta}-W{sub 2}N nanocrystals. Research highlights: {yields} We synthesize {beta}-W{sub 2}N nanoplates using inorganic-organic hybrid nanobelts as precursors. {yields} {beta}-W{sub 2}N nanoplates are formed at 650-800 {sup o}C for 2 h in an NH{sub 3} flow. {yields} {beta}-W{sub 2}N nanoplates consist of small nanocrystals. {yields} The plate-like morphology of {beta}-W{sub 2}N is inherited from its hybrid precursor. {yields} The pseudo-morphotactic transformation route is suitable for large-scale synthesis.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2014

Structural investigation and microwave characteristics of (Ba{sub 0.2}La{sub 0.8})Fe{sub 0.2}Mn{sub 0.4}Ti{sub 0.4}O{sub 3} absorbing materials

Synthesis and characterization of (Ba{sub 0.2}La{sub 0.8})Fe{sub 0.2}Mn{sub 0.4}Ti{sub 0.4}O{sub 3} absorbing material by mechanical alloying process has been performed. The absorbing material was prepared by oxide materials, namely BaCO{sub 3}, La{sub 2}O{sub 3}, TiO{sub 2}, Fe{sub 2}O{sub 3}, and MnCO{sub 3}. The mixture was milled for 10 h and then sintered at a temperature of 1000 ° C for 10 h. The refinement results of x-ray diffraction pattern of lanthanum manganite substituted with barium showed that the sample consisted of two phases, namely, La{sub 0.9125}MnO{sub 3} phase which has a structure monoclinic (I12/a1) with lattice parameters a = 5.527(1) Å, b = 5.572(1) Å and c = 7.810(1) Å, α = γ = 90° and β = 89.88(5)°, the unit cell volume of V = 240.57(8) Å{sup 3}, and the atomic density of ρ = 6.238 gr.cm{sup −3}. The microstructure analyses showed that the particle shapes was polygonal with the varied particle sizes of 1 ∼ 3 μm distributed homogeneously on the surface of the samples. The results of the electromagnetic wave absorption curve analysis by using a vector network analyzer (VNA) showed that the sample can absorb microwaves in the frequency range of 8-15 GHz with a very wide absorption bandwidth. It indicates that the as prepared absorber presents potential absorbing property in X and Ku-band. We concluded that the (Ba{sub 0.2}La{sub 0.8})Fe{sub 0.2}Mn{sub 0.4}Ti{sub 0.4}O{sub 3} material can be applied as a candidate absorber material of microwaves or electromagnetic wave.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Cobalt on the Microstructure and Corrosion Behavior of Martensitic Age-Hardened Stainless Steel

To evaluate the influence of cobalt on the microstructure and pitting behavior of martensitic age-hardened stainless steel (MASS), the microstructures and electrochemical behaviors were characterized by optical microscopy, scanning electron microscopy, transmission electron microscopy, x-ray photoelectron spectroscopy, potentiodynamic curve, electrochemical impedance spectroscopy, and Mott–Schottky analysis. Results indicated that adding cobalt reduced the grain size of the original austenite, refined the lath martensite, inhibited the precipitation of Cu-rich phases, and increased the content of reversed austenite. Compared with the cobalt-free steel, the cobalt-containing steel has a higher pitting potential, lower corrosion current density, and higher pitting resistance. The primary components of the passive film grown on the cobalt-free steel included (Cr, Fe) oxides, such as Cr{sub 2}O{sub 3}, Cr(OH){sub 3}, FeOOH, and Fe{sub 2}O{sub 3}. The cobalt-containing steel included the aforementioned components as well as Co, which was attributed to the formation of the passive film in the forms of CoFe{sub 2}O{sub 4}, Co(OH){sub 2}, and CoO. In addition, the synergy of the refined lath martensite and the precipitation of the Cu-rich phase induced an increase in corrosion resistance in MASS containing cobalt.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Characterization and mechanical properties of cladded stainless steel 316L with nuclear applications fabricated using electron beam melting

The ability to fabricate or join components of 316 L austenitic stainless steel using additive manufacturing (AM) processes such as laser and electron beam melting (EBM®) offers several advantages including enhanced part complexity, narrow or absent heat affected zones, increased part precision, avoidance of filler materials (such as traditional welds), and the ability to create metallurgically sound bonds. These attributes can contribute to improved mechanical properties of the fabricated components and component repair in nuclear, aerospace, and chemical industries. In the present work, we report that austenitic 316 L stainless steel additively manufactured by EBM exhibits a 76% increase in the yield strength and a corresponding increase of 29% in the ultimate tensile strength in contrast to the wrought substrate and commercial forged 316 L stainless steel. The EBM clad 316 L stainless steel elongation was 36%. The wrought substrate equiaxed grain size was ~30 μm in contrast to elongated, columnar grains ~0.1 mm wide and >1 mm in length for the EBM cladding. Transmission Electron Microscopy (TEM) analysis revealed that these columnar grains, which exhibited very straight, and presumably special grain boundaries having a very high (100) texture, contained a variety of sub-grain microstructures consisting of low-angle sub-grain boundaries containing dislocation tangles and stacking-fault arrays, and homogeneously distributed Cr 23 C 6 carbide precipitates, with no preferential carbide precipitation on either the straight, special columnar grain boundaries, or the very low-angle sub-grain boundaries. This observation and the formation of hierarchical microstructures which produce high strength and possibly corrosion resistance as a consequence of the absence of grain boundary carbide precipitation, illustrate the prospects for AM as a novel concept for achieving grain boundary engineering to promote high-strength and corrosion resistant alloys for high-temperature, corrosive environments, including elevated temperature nuclear reactor applications.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Nanostructured gadolinium-doped ceria microsphere synthesis from ion exchange resin: Multi-scale in-situ studies of solid solution formation

In the current nano-sized material revolution, the main limitations to a large-scale deployment of nanomaterials involve health concerns related to nano-dissemination via air. Developing new chemical routes benefiting from nano-size advantages while avoiding their hazards could overcome these limitations. Addressing this need, a chemical route leading to soft nano-particle agglomerates, i.e., macroscopic precursors presenting the ability to be decomposed into nano-sized materials, was developed and applied to Ce{sub 0.8}Gd{sub 0.2}O{sub 2−δ}. Using cerium/gadolinium-loaded ion exchange resin, the Ce{sub 0.8}Gd{sub 0.2}O{sub 2−δ} solid solution formation as a function of temperature was studied in-situ through X-ray diffraction, X-ray absorption spectroscopy and Raman spectroscopy. Temperatures corresponding to the organic skeleton decomposition and to the mixed oxide crystallization were identified. An optimal heat treatment, leading to nanostructured soft agglomerates, was established. Microsphere processing capabilities were evaluated and particle size distribution measurements were recorded. A very low fracture strength was calculated, and a nanometric particle size distribution (170 nm) was determined. - Graphical abstract: The elaboration of micro-spherical precursors leading to the formation of nano-oxide soft agglomerates was studied and approved through the use of ion exchange resin loaded with cerium and gadolinium. The formation of the solid solution was followed through in-situ measurements such as XAS, XRD, Raman, TGA and DSC. Key temperatures were identified for the formation of the mixed-oxide. Following this study, the microstructure and particle size of oxide microspheres formed highlight the formation of soft nano-arrangments. - Highlights: • Soft microspherical agglomerates able to be decomposed into nano-sized materials. • In situ study of cerium/gadolinium-loaded ion exchange resin conversion in oxide. • In situ multi-scale study through Raman spectroscopy, XAS and HT-XRD. • Monodisperse nanometric particle synthesis suitable for ceramic processing.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2013

EBSD analysis of magnesium addition on inclusion formation in SS400 structural steel

In this study, the effect of magnesium addition on the inclusion formation in SS400 steel was investigated. The experimental specimens with and without Mg addition treatment were compared. The microstructure was observed using optical microscopy after etching with 3% nital. The morphology and chemical composition of the inclusions were analyzed via scanning electron microscopy and energy dispersive spectrometry. The lattice structure and orientation of the inclusions were identified by electron backscattering diffraction. The average size of inclusions in SS400 was between 0.67 and 0.75 μm, and between 0.65 and 0.68 μm in SS400 + Mg. The 2 ppm Mg addition resulted in the oxide formation change from Al{sub 2}O{sub 3} to MgO·Al{sub 2}O{sub 3} and in the inclusion formation change from Al{sub 2}O{sub 3}–MnS to MgO·Al{sub 2}O{sub 3}–MnS. Moreover, a simple-phase MnS with an average grain size of 1 μm to 2 μm was observed in rod-like, globular, and polyhedron forms. - Highlights: • The effect of magnesium addition was investigated for SS400 steel. • 2 ppm Mg addition changes the inclusion formation from Al2O3-MnS to MgO·Al2O3-MnS. • MnS observed in inclusions exhibits rod-like, globular, and polyhedron forms.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Isothermal oxidation behavior and microstructure of plasma surface Ta coating on γ-TiAl

The oxidation behavior of γ-TiAl with Ta surface coating fabricated by double glow plasma surface alloying technology was investigated by thermogravimetric method. Oxidation experiments were carried out at 750 °C and 850 °C in air for 100 h. The modification layer was comprised of deposition layer and diffusion layer, which metallurgically adhered to the substrate. Tantalum element decreased with the case depth. The oxidation morphology was studied by a scanning electron microscope and X-ray diffraction. The results highlighted that in the oxidizing process of the oxidation, the phase containing Ta-richer may restrain diffusing outward of the element Al in the matrix. Ti diffused outward, and formed the TiO{sub 2} scales, while the middle layer was rich in Al, and formed the continuous Al{sub 2}O{sub 3} scales after oxidation, which was effective to prevent further infiltration of oxygen atoms, and as a result the oxidation resistance increased immensely. - Highlights: • A Ta modified coating was prepared on γ-TiAl using DGP surface alloying technology. • The modification layer metallurgically adhered to the substrate. • The bonding force is about 60 N, satisfying the demands of practical use. • The oxidation resistance increased immensely at 750 °C and 850 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Segmentation, statistical analysis, and modelling of the wall system in ceramic foams

Closed walls in otherwise open foam structures may have a great impact on macroscopic properties of the materials. In this paper, we present two algorithms for the segmentation of such closed walls from micro-computed tomography images of the foam structure. The techniques are compared on simulated data and applied to tomographic images of ceramic filters. This allows for a detailed statistical analysis of the normal directions and sizes of the walls. Finally, we explain how the information derived from the segmented wall system can be included in a stochastic microstructure model for the foam.

36 MATERIALS SCIENCE↗

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