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At least 199 records · Page 11

Effects of Unsteady Flow Interactions on the Performance of a Highly-Loaded Transonic Compressor Stage

The primary focus of this paper is to investigate the loss sources in an advanced GE transonic compressor design with high reaction and high stage loading. This advanced compressor has been investigated both experimentally and analytically in the past. The measured compressor efficiency is significantly lower than the efficiency calculated with various existing tools based on RANS and URANS. The general understanding is that some important flow physics in this modern compressor design are not represented in the current tools. To pinpoint the source of the efficiency miss, an advanced test with detailed flow traverse was performed for the front one and a half stage at the NASA Glenn Research Center. In the present paper, a Large Eddy Simulation (LES) is employed to determine whether a higher-fidelity simulation can pick up any additional flow physics that can explain past efficiency miss with RANS and URANS. The results from the Large Eddy Simulation were compared with the NASA test results and the GE interpretation of the test data. LES calculates lower total pressure and higher total temperature on the pressure side of the stator, resulting in large loss generation on the pressure side of the stator. On the other hand, existing tools based on the RANS and URANS do not calculate this high total temperature and low total pressure on the pressure side of the stator. The calculated loss through the stator from LES seems to match the measured data and the GE data interpretation. Detailed examination of the unsteady flow field from LES indicates that the accumulation of high loss near the pressure side of the stator is due to the interaction of the rotor wake with the stator blade. The strong rotor wake interacts quite differently with the pressure side of the stator than with the suction side of the stator blade. The concave curvature on the pressure side of the stator blade increases the mixing of the rotor wake with the pressure side boundary layer significantly. On the other hand, the convex curvature on the suction side of the stator blade decreases the mixing and the suction side blade boundary layer remains thin. The jet velocity in the rotor wake in the stator frame seems to magnify the curvature effect in addition to inviscid redistribution of wake fluid toward the pressure side of the blade.

LES↗

Stall Margin Improvement in a Transonic Compressor with a Casing Treatment: Flow Mechanism

Effects of casing treatments for improved stall margin in transonic compressors are investigated. Two types of compressor casing treatments, circumferential grooves and axial slots casing treatments, are studied in detail. The primary objective of the current paper is to identify the underlying fluid mechanics that change the stall margin of transonic compressors with these two casing treatments. Large eddy simulation (LES) is applied to calculate the compressor flow fields with these two types of casing treatments. Calculated flow fields are first compared with measured experimental data to validate the LES simulation. Details of the calculated unsteady flow structures are examined to unearth the underlying flow mechanism for the improved stall margin. Further possible design optimization of the casing treatment for the stall margin extension without any performance penalty near the design condition is also explored.

compressor↗

Conceptual design study of a nuclear Brayton turboalternator-compressor

A comprehensive analysis and conceptual design study of the turboalternator-compressor components using HeXe as the working fluid was performed. The study was conducted in three phases: general configuration analysis (Phase 1), design variations (Phase 2), and conceptual design study (Phase 3). During the Phase 1 analysis, individual turbine, alternator, compressor, and bearing and seal designs were evaluated. Six turboalternator-compressor (TAC) configurations were completed. Phase 2 consisted of evaluating one selected Phase 1 TAC configuration to calculate its performance when operating under new cycle conditions, namely, one higher and one lower turbine inlet temperature and one case with krypton as the working fluid. Based on the Phase 1 and 2 results, a TAC configuration that incorporated a radial compressor, a radial turbine, a Lundell alternator, and gas bearings was selected. During Phase 3 a new layout of the TAC was prepared that reflects the cycle state points necessary to accommodate a zirconium hydride moderated reactor and a 400 Hz alternator. The final TAC design rotates at 24,000 rpm and produces 160 kWe, 480 V, 3-phase, 400 hertz power.

Source record↗

Preliminary performance of the Brayton 4.25 inch radial compressor operating in a helium xenon gas mixture

Compressor performance was mapped during the Brayton cycle power system testing. The range of testing included three shaft speeds: the design speed of 36,000 rpm, 10 percent overspeed (39,600 rpm), and 10 percent underspeed (32,400 rpm). A range of compressor inlet temperatures from 60 F to 120 F and discharge pressures from 20 to 45 psia were included. The effects of turbine inlet temperatures (from 1200 F to 1600 F) on the compressor were also studied. The data presented include plots of weight flow, compressor pressure ratio, efficiency, and temperature-rise ratio.

Asadourian, A. S.↗

Nuclear Brayton turboalternator-compressor (TAC) conceptual design study

A comprehensive analysis and conceptual design study of the turboalternator-compressor components was performed using HeXe as the working fluid. Individual turbine, alternator, compressor, and bearing and seal designs were evaluated. Six turboalternator-compressor TAC configurations were completed. One TAC configuration was evaluated to calculate its performance when operating under new cycle conditions,namely, one higher and one lower turbine inlet temperature and one case with krypton as the working fluid. Based on the results, a TAC configuration that incorporated a radial compressor, a radial turbine, a Lundell Alternator, and gas bearings was selected. A new layout of the TAC was prepared that reflects the cycle state points necessary to accommodate a zirconium hydride moderated reactor and a 400 Hz alternator. The final TAC design rotates at 24,000 rpm and produces 160 kWe, 480V, 3-phase, 400 hertz power.

Mock, E. A.↗

Thermodynamic properties of UF sub 6 measured with a ballistic piston compressor

From experiments performed with a ballistic piston compressor, certain thermodynamic properties of uranium hexafluoride were investigated. Difficulties presented by the nonideal processes encountered in ballistic compressors are discussed and a computer code BCCC (Ballistic Compressor Computer Code) is developed to analyze the experimental data. The BCCC unfolds the thermodynamic properties of uranium hexafluoride from the helium-uranium hexafluoride mixture used as the test gas in the ballistic compressor. The thermodynamic properties deduced include the specific heat at constant volume, the ratio of specific heats for UF6, and the viscous coupling constant of helium-uranium hexafluoride mixtures.

Sterritt, D. E.↗

Advanced two-stage compressor program design of inlet stage

The aerodynamic design of an inlet stage for a two-stage, 10/1 pressure ratio, 2 lb/sec flow rate compressor is discussed. Initially a performance comparison was conducted for an axial, mixed flow and centrifugal second stage. A modified mixed flow configuration with tandem rotors and tandem stators was selected for the inlet stage. The term conical flow compressor was coined to describe a particular type of mixed flow compressor configuration which utilizes axial flow type blading and an increase in radius to increase the work input potential. Design details of the conical flow compressor are described.

Bryce, C. A.↗

Some comparisons of the flow characteristics of a turbofan compressor system with and without inlet pressure distortion

The measured effects of a circumferential distortion in inlet total pressure on the fan, low, and high compressor of an afterburning turbofan engine are presented and discussed. Extensive inner-stage instrumentation, combined with a unique test technique offered an accurate means of measuring the shifts in flow, performance, and stall mechanisms within the compressor. These effects are compared at one speed to the corresponding effects measured with undistorted inlet flow. The results show the rate at which the distorted flow areas were attenuated and rotated as well as the change in flow velocities that occurred at various points in the compressor. High response pressure traces indicated the location of stalls including the sequence of dynamic events from the onset and propagation of various stall-recovery events, to compressor surge, to the resulting hammershock.

Evans, D. G.↗

Some comparisons of the flow characteristics of a turbofan compressor system with and without inlet pressure distortion

The measured effects of a circumferential distortion in inlet total pressure on the fan, low, and high compressor of an afterburning turbofan engine are presented and discussed. Extensive inner-stage instrumentation, combined with a unique test technique offered an accurate means of measuring the shifts in flow, performance, and stall mechanisms within the compressor. These effects are compared at one speed to the corresponding effects measured with undistorted inlet flow. The results show the rate at which the distorted flow areas were attenuated and rotated, as well as the change in flow velocities that occurred at various points in the compressor. High response pressure traces indicated the location of stalls including the sequence of dynamic events from the onset and propagation of various stall-recovery events, to compressor surge, to the resulting hammershock.

Evans, D. G.↗

Turbofan compressor dynamics during afterburner transients

The effects of afterburner light-off and shut-down transients on compressor stability were investigated. Experimental results are based on detailed high-response pressure and temperature measurements on the Tf30-p-3 turbofan engine. The tests were performed in an altitude test chamber simulating high-altitude engine operation. It is shown that during both types of transients, flow breaks down in the forward part of the fan-bypass duct. At a sufficiently low engine inlet pressure this resulted in a compressor stall. Complete flow breakdown within the compressor was preceded by a rotating stall. At some locations in the compressor, rotating stall cells initially extended only through part of the blade span. For the shutdown transient, the time between first and last detected occurrence of rotating stall is related to the flow Reynolds number. An attempt was made to deduce the number and speed of propagation of rotating stall cells.

Kurkov, A. P.↗

Effects of inlet treatment location and treatment cavity depth on compressor noise

The ability of acoustic liners to reduce compressor noise inside and in front of an inlet was studied. An axial flow research compressor and a specially designed inlet were used inside an anechoic chamber. Acoustic and performance data were obtained for a range of inlet treatment locations and cavity depths to determine their effects on inlet noise over a range of blade passing frequencies. The greatest noise reductions in front of the inlet were obtained with acoustic treatment located close to the compressor and backed with the deepest cavities tested. Inside the inlet the maximum noise level reductions were obtained in the area of the treatment regardless of treatment location. No appreciable losses in compressor performance were measured.

Clark, L. R.↗

Turbofan compressor dynamics during afterburner transients

The effects of afterburner light-off and shut-down transients on the compressor stability are investigated. The reported experimental results are based on detailed high-response pressure and temperature measurements on the TF30-P-3 turbofan engine. The tests were performed in an altitude test chamber simulating high-altitude engine operation. It is shown that during both types of transients, flow breaks down in the forward part of the fan-bypass duct. At a sufficiently low engine inlet pressure this resulted in a compressor stall. Complete flow breakdown within the compressor was preceded by a rotating stall. At some locations in the compressor, rotating stall cells initially extended only through part of the blade span. For the shut-down transient the time between first and last detected occurrence of rotating stall is related to the flow Reynolds number. An attempt was made to deduce the number and speed of propagation of rotating stall cells.

Kurkov, A. P.↗

Turbofan compressor dynamics during afterburner transients

The effects of afterburner light-off and shut-down transients on the compressor stability are investigated. The reported experimental results are based on detailed high response pressure and temperature measurements on the TF30-P-3 turbofan engine. The tests were performed in an altitude test chamber simulating high altitude engine operation. It is shown that during both types of transients, flow breaks down in the forward part of the fan bypass duct. At a sufficiently low engine inlet pressure this resulted in a compressor stall. Complete flow breakdown within the compressor was preceded by a rotating stall. At some locations in the compressor, rotating stall cells initially extended only through part of the blade span. For the shutdown transient the time between first and last detected occurrence of rotating stall is related to the flow Reynolds number. An attempt was made to deduce the number and speed of propagation of rotating stall cells.

Kurkov, A. P.↗

Effects of casing treatment on a small, transonic axial-flow compressor

Improved axial compressor surge margin through effective rotor casing treatment has been identified from test results on large axial compressors. A modified scale of a large compressor was built and tested to determine if similar improvements in surge margin could be duplicated in small-size turbomachinery. In addition, the effects of rotor radial running clearance, both with and without casing treatment, were investigated and are discussed. Test results of the scale configuration are presented and compared to the parent compressor.

Holman, F. F.↗

Analysis of dynamic inlet distortion applied to a parallel compressor model

An investigation of surge was conducted by using a parallel compressor model of the J85-13 compressor implement on an analog computer. Surges were initiated by various types of dynamic disturbances in inlet pressure. The compressor model was less sensitive to disturbances of short duration, high frequency, and long duration where the compressor discharge pressure could react. Adding steady distortion to dynamic disturbances reduced the amount of dynamic disturbance required to effect surge. Steady and unsteady distortions combined linearly to reduce surge margin.

Wenzel, L. M.↗

Field verification of lateral-torsional coupling effects on rotor instabilities in centrifugal compressors

Lateral and torsional vibration data obtained on a centrifugal compressor train which had shaft instabilities and gear failures is examined. The field data verifies that the stability of centrifugal compressors can be adversely affected by coincidence of torsional natural frequencies with lateral instability frequencies. The data also indicates that excitation energy from gear boxes can reduce stability margins if energy is transmitted either laterally or torsionally to the compressors. The lateral and torsional coupling mechanisms of shaft systems is discussed. The coupling mechanisms in a large industrial compressor train are documented and the potential effect on rotor stability is demonstrated. Guidelines are set forth to eliminate these potential problems by minimizing the interaction of torsional and lateral responses and their effect on rotor stability.

Wachel, J. C.↗

Effect of humidity on jet engine axial-flow compressor performance

Two problems related to the ingestion of humid air into jet engine axial compressors have been studied: (1) the changes in the performance of the compressor in the absence of condensation and (2) the changes in the entry conditions to the compressor when condensation occurs. Regarding the first, the extent of changes are predicted and also measured in the case of a six-stage compressor operated with air-methane gas mixture utilizing the similarities in the thermodynamic properties between water vapor and methane. For the condensation process in an inlet, a model is described that takes into account the presence of micro particulates and the flow field changes in the vicinity of the inlet wall. Finally, the effects of humidity on engine performance are discussed in relation to engine trim and control schemes.

Ehresman, C. M.↗

A theory of rotating stall of multistage axial compressors. I - Small disturbances

An analysis is made of rotating stall in compressors of many stages, finding conditions under which a flow distortion can occur which is steady in a traveling reference frame, even through upstream total and downstream static pressure are constant. In the compressor, a pressure-rise hysteresis is assumed. Flow in entrance and exit ducts yield additional lags. These lags balance to give a formula for stall propagation speed. For small disturbances, it is required that the compressor characteristics be flat in the neighborhood of average flow coefficient. Results are compared with the experiments of Day and Cumpsty. If a compressor lag of about twice that due only to fluid inertia is used, predicted propagation speeds agree almost exactly with experimental values, taking into account changes of number of stages, stagger angle, row spacing, and number of stall zones. The agreement obtained gives encouragement for the extension of the theory to account for large amplitudes.

Moore, F. K.↗