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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 199 records · Page 11

Local heat-transfer measurements on a large, scale-model turbine blade airfoil using a composite of a heater element and liquid crystals

Local heat transfer coefficients were experimentally mapped along the midchord of a five-time-size turbine blade airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a mylar sheet with a layer of cholesteric liquid crystals, that change color with temperature, and a heater sheet made of a carbon-impregnated paper, that produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. The local heat transfer coefficients are presented for Reynolds numbers from 2.8 x 10 to the 5th power to 7.6 x 10 to the 5th power. Comparisons are made with analytical values of heat transfer coefficients obtained from the STAN5 boundary layer code. Also, a leading edge separation bubble was revealed by thermal and flow visualization.

Hippensteele, S. A.↗

Experimental and analytical derivation of arc-heater scaling laws for simulating high-enthalpy environments for Aeroassisted Orbital Transfer Vehicle application

The computer code ARCFLO II was used as a guide to increase the performance of the Interaction Heating Facility at Ames Research Center. A closed-form scaling law relation was derived that provides an understanding of the factors that affect enthalpy in the constricted-arc heater. From a study of this scaling law, it is concluded that at constant pressure, enthalpy is proportional to current density raised to the 0.60 power for current densities from 80 to 150 A/sq cm. At constant current density, enthalpy is inversely proportional to pressure to the nth power, where n varies from 0.14 to 0.43, depending on the current density. Radiative heat losses are responsible for the falloff in performance at combinations of high current density and high pressure. An analytical, closed form scaling law based on a constant-temperature arc-core model agrees qualitatively with the scaling law deduced from ARCFLO II.

Winovich, W.↗

Local heat-transfer measurements on a large scale-model turbine blade airfoil using a composite of a heater element and liquid crystals

Local heat transfer coefficients were experimentally mapped along the midchord of a five-time-size turbine blade airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a mylar sheet with a layer of cholesteric liquid crystals, that change color with temperature, and a heater sheet made of a carbon-impregnated paper, that produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. The local heat transfer coefficients are presented for Reynolds numbers from 2.8 x 10 to the 5th power to 7.6 x 10 to the 5th power. Comparisons are made with analytical values of heat transfer coefficients obtained from the STANS boundary layer code. Also, a leading edge separation bubble was revealed by thermal and flow visualization.

Hippensteele, S. A.↗

Use of a liquid-crystal, heater-element composite for quantitative, high-resolution heat transfer coefficients on a turbine airfoil, including turbulence and surface roughness effects

Local heat transfer coefficients were measured along the midchord of a three-times-size turbine vane airfoil in a static cascade operated at roon temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a Mylar sheet with a layer of cholestric liquid crystals, which change color with temperature, and a heater made of a polyester sheet coated with vapor-deposited gold, which produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. Tests were conducted at two free-stream turbulence intensities: 0.6 percent, which is typical of wind tunnels; and 10 percent, which is typical of real engine conditions. In addition to a smooth airfoil, the effects of local leading-edge sand roughness were also examined for a value greater than the critical roughness. The local heat transfer coefficients are presented for both free-stream turbulence intensities for inlet Reynolds numbers from 1.20 to 5.55 x 10 to the 5th power. Comparisons are also made with analytical values of heat transfer coefficients obtained from the STAN5 boundary layer code.

Hippensteele, Steven A.↗

Graphite/Epoxy Deicing Heater

Heat applied close to surface protected. One ply of highly electrically- and thermally-conductive brominated-graphite fiber composite laminated between two plies of electrically-insulating composite material, with michel foil making contact with end portions of graphite fibers. Part of foil exposed beyond composite to serve as electrical contact. Graphite/Epoxy composite heater developed to prevent and reverse formation of ice on advanced composite surfaces of aircraft.

Hung, Ching-Cheh↗

Use of a liquid-crystal and heater-element composite for quantitative, high-resolution heat-transfer coefficients on a turbine airfoil including turbulence and surface-roughness effects

Local heat transfer coefficients were measured along the midchord of a three-times-size turbine vane airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a Mylar sheet with a layer of cholestric liquid crystals, which change color with temperature, and a heater made of a polyester sheet coated with vapor-deposited gold, which produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. Tests were conducted at two free-stream turbulence intensities: 0.6 percent, which is typical of wind tunnels; and 10 percent, which is typical of real engine conditions. In addition to a smooth airfoil, the effects of local leading-edge sand roughness were also examined for a value greater than the critical roughness. The local heat transfer coefficients are presented for both free-stream turbulence intensities for inlet Reynolds numbers from 1.20 to 5.55 x 10 to the 5th power. Comparisons are also made with analytical values of heat transfer coefficients obtained from the STAN5 boundary layer code.

Hippensteele, S. A.↗

ARCFLO analysis for high-enthalpy arc heaters

Feasibility, physical constraints, and preliminary design and operating envelope are calculated for a next-generation segmented arc heater with enthalpies of 70-90 MJ/kg, for simulation of fast lunar or Martian return trajectories. The ARCFLO computer program is modified for improved accuracy in high-enthalpy radiation-dominated flows. The ARCFLO band-radiation model is compared with the state-of-the-art spectral-radiation code NEQAIR. The band-radiation model is corrected, and band-absorption coefficients are reduced by up to 40 percent at high temperatures. Parametric studies show that, with conventional wall-heating limitations, high mass flow and high enthalpy are contradictory design goals owing to the increase of radiation losses with pressure, current density, and constrictor diameter. With existing hardware limitations, an enthalpy of 70 MJ/kg with a flow rate of 0.1 kg/s can be achieved in a constrictor with 5-6 cm diameter operating near 3-atm stagnation pressure. The total power is under 100 MW, but the current is very high: 14,000-18,000 amperes.

Milos, Frank S.↗

Study of high pressure and high current arcs in the cathode region of an arc heater

This paper investigates the behavior of high pressure, high current arcs in the downstream electrode region (cathode) of an arc heater. Computations are done for operating pressures in the range 50 atm to 200 atm and load currents in the range 6000 amp to 18,000 amp. At high pressures, due to the high current carrying capability of the dense gas, spot size remains reasonably small even for high load currents. Its value is 1.1 mm for a 50 atm arc with a load current of 18,000 amp. By increasing pressure it can be reduced further. Smaller spot size may allow us to design thinner electrode rings. Spot temperatures are high enough to cause ablation of the electrode material. In order to reduce material ablation at very high currents, the operating pressure must also be high and the arc should be rotated.

Durgapal, Prabha↗

Alkali metal compatibility testing of candidate heater head materials for a Stirling engine heat transport system

The authors describe work performed as part of the 25-kWe advanced Stirling conversion system project. Liquid alkali metal compatibility is being assessed in an ongoing test program to evaluate candidate heater head materials and fabrication processes at the temperatures and operating conditions required for Stirling engines. Specific materials under evaluation are alloy 713LC, alloy 713LC coated with nickel aluminide, and Udimet 720, each in combination with Waspaloy. The tests were run at a constant 700 C. A eutectic alloy of sodium and potassium (NaK) was the working fluid. Titanium sheet in the system was shown to be an effective oxygen getter. Metallographic and microchemical examination of material surfaces, joints, and their interfaces revealed little or no corrosion after 1000 h. Tests are in progress, with up to 10,000 h exposure.

Noble, Jack E.↗

Single-Heater, Three-Zone Furnace

Temperature profile shaped with help of thermal barriers. Proposed furnace for use in experiments on growth of crystals of highly pure material in ampoule provides three temperature zones, yet contains only one heat-pipe liner and one heater and operates with only one controller. Three temperature zones established as thermal resistances of wicks and noncondensible gas reduces flows of heat into channel containing ampoule. Motion of ampoule along channel causes gradients of temperature to move along specimen in ampoule. Variety of three-zone temperature profiles in furnace created by changing thermal resistances of zones and injecting noncondensible gas at appropriate point. Furnace used for variety of experiments.

Gernert, Nelson J.↗

Preheating Water In The Covers Of Solar Water Heaters

Solar water heaters that include glass covers over absorber plates redesigned to increase efficiencies according to proposal. Redesign includes modification of single-layer glass cover into double-layer glass cover and addition of plumbing so cool water to be heated made to flow between layers of cover before entering absorber plate.

Bhandari, Pradeep↗

Investigation of advanced propulsion technologies: The RAM accelerator and the flowing gas radiation heater

The two principal areas of advanced propulsion investigated are the ram accelerator and the flowing gas radiation heater. The concept of the ram accelerator is presented as a hypervelocity launcher for large-scale aeroballistic range applications in hypersonics and aerothermodynamics research. The ram accelerator is an in-bore ramjet device in which a projectile shaped like the centerbody of a supersonic ramjet is propelled in a stationary tube filled with a tailored combustible gas mixture. Combustion on and behind the projectile generates thrust which accelerates it to very high velocities. The acceleration can be tailored for the 'soft launch' of instrumented models. The distinctive reacting flow phenomena that have been observed in the ram accelerator are relevant to the aerothermodynamic processes in airbreathing hypersonic propulsion systems and are useful for validating sophisticated CFD codes. The recently demonstrated scalability of the device and the ability to control the rate of acceleration offer unique opportunities for the use of the ram accelerator as a large-scale hypersonic ground test facility. The flowing gas radiation receiver is a novel concept for using solar energy to heat a working fluid for space power or propulsion. Focused solar radiation is absorbed directly in a working gas, rather than by heat transfer through a solid surface. Previous theoretical analysis had demonstrated that radiation trapping reduces energy loss compared to that of blackbody receivers, and enables higher efficiencies and higher peak temperatures. An experiment was carried out to measure the temperature profile of an infrared-active gas and demonstrate the effect of radiation trapping. The success of this effort validates analytical models of heat transfer in this receiver, and confirms the potential of this approach for achieving high efficiency space power and propulsion.

Bruckner, A. P.↗

Growth of ZnTe by Physical Vapor Transport and Traveling Heater Method

ZnTe crystals were grown by horizontal physical vapor transport (PVT) and a Te-solution vertical traveling heater method (THM). The grown crystals were examined by X-ray Laue diffraction technique and Hall measurements to determine the growth orientation and the electrical properties of the crystals. They were also characterized by low temperature infrared (IR) absorption measurements. Several sets of distinct peaks were observed in the IR absorption spectra for the THM samples and were identified as resulting from CU(2+) impurities. Similar measurements on vapor grown ZnTe showed featureless absorption spectra. Chemical analyses were carried out to measure the impurity content in various ZnTe samples and synchrotron radiation topography was used to Study crystalline microstructure of the (111) ZnTe single crystals grown by PVT.

Su, Ching-Hua↗

Temperature Measurement of a Miniature Ceramic Heater in the Presence of an Extended Interfering Background Radiation Source Using a Multiwavelength Pyrometer

Temperature measurement of small (millimeter size) objects is generally difficult and demanding. Measurement involving ceramic materials using the traditional one- and two-color pyrometer is difficult because of their complex optical properties, such as low emissivity which may vary with both temperature and wavelength. Pyrometry applications in an environment with an interfering radiation source of extended dimension adds extra complexity to the process. We show that the multiwavelength pyrometer successfully measured the temperatures of a millimeter (mm) size ceramic heater under these demanding conditions.

Ng, Daniel↗

Hybrid IR-Gas Heater for Automated Tow Placement

A hybrid infrared-hot gas heat source has been developed and tested for the NASA Langley Tow Placement Facility. The IR heat source provides supplemental heat to the nip region. The additional heat is intended to reduce the need for conduction heating by the compaction roller, which causes (he roller to stick to the panel surface. Initial bench scale testing was performed to identify the most effective means of focusing IR energy into the nip region. A compact lamp and reflector that placed the lamp as close to the nip point as possible was found to deliver the highest heat flux in the nip region. A prototype heater was installed on the NASA Langley tow placement robot. Panels placed with a 400 C (sticking) compaction roller gave DCB initiation toughness numbers comparable to those reported for autoclave processed panels but were found to have unexpectedly high void contents. Placement with compaction roller temperatures that prevented roller sticking resulted in mode I fracture toughness approximately 70% that reported for autoclave processed panels. The variability in strength among specimens placed with reduced roller temperature was found to be greatly reduced, which implies that use of supplemental nip point heat may improve the robustness of the tow placement process. Use of the IR heat source permitted placement with a compaction roller temperature that would have resulted in negligible interfacial strength with the hot gas torch alone. The roller temperature reductions eliminated the need for the robot operator to attend placement operations.

Grenoble, Ray W.↗

Tankless Water Heater

Kennedy Space Center specialists aided Space, Energy, Time Saving (SETS) Systems, Inc. in working out the problems they encountered with their new electronic "tankless" water heater. The flow switch design suffered intermittent problems. Hiring several testing and engineering firms produced only graphs, printouts, and a large expense, but no solutions. Then through the Kennedy Space Center/State of Florida Technology Outreach Program, SETS was referred to Michael Brooks, a 21-year space program veteran and flowmeter expert. Run throughout Florida to provide technical service to businesses at no cost, the program applies scientific and engineering expertise originally developed for space applications to the Florida business community. Brooks discovered several key problems, resulting in a new design that turned out to be simpler, yielding a 63 percent reduction in labor and material costs over the old design.

Source record↗

Solar Water Heater

Skylab derived Heating System offers computerized control with an innovative voice synthesizer that literally allows the control unit to talk to the system user. It reports time of day, outside temperature and system temperature, and asks questions as to how the user wants the system programmed. Master Module collects energy from the Sun and either transfers it directly to the home water heater or stores it until needed.

Source record↗

A Radiant Heater to Simulate Aerodynamic Heating in a Wind Tunnel

A recently developed radiant-heating test technique for simulation of aerodynamic heating in wind tunnel is describes. The heating device, which utilized quartz-tube lamps, was operated successfully while exposed directly to a supersonic airstream. Tests were made on a calibration panel, and experimental temperature and pressure data are presented. Results indicate that initial heating rates of about 26 Btu/(sq ft) (sec) are obtainable at a distance of 12 inches from the heater. Further applications of the basic design are discussed briefly.

Trussell, Donald H.↗