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At least 199 records · Page 11

Stellarators with Permanent Magnets

It is shown that the magnetic-field coils of a stellarator can, at least in principle, be substantially simplified by the use of permanent magnets. Such magnets cannot create toroidal magnetic flux but they can be used to shape the plasma and thus to create poloidal flux and rotational transform, thereby easing the requirements on the magnetic-field coils. As an example, a quasiaxisymmetric stellarator configuration is constructed with only 8 circular coils (all identical) and permanent magnets.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Final design and first use of in-situ measuring apparatus for measurement of permanent magnet resiliency in CEBAF’s radiation environment

In this work we outline the final design and initial measurement lessons for the holders and measuring apparatus of the permanent magnet resiliency experiment which is a part of the FFA@CEBAF proposed upgrade. The experiment will expose permanent magnets to the radiation environment of CEBAF. Due to safety regulations we need to measure the magnets in the tunnel without bringing them out, so we designed a mobile measuring system as well as a series of protocols to allow us to speedily measure these samples even under adverse conditions. We also designed our system to be capable of taking measurements even with component failures.

Accelerator Physics↗

Manufacturing Processes for Permanent Magnets: Part II—Bonding and Emerging Methods

Abstract Permanent magnets produce magnetic fields and maintain the field even in the presence of an opposing magnetic field. They are widely used in electric machines, electronics, and medical devices. Part I reviews the conventional manufacturing processes for commercial magnets, including Nd-Fe-B, Sm-Co, alnico, and ferrite in cast and sintered forms. In Part II, bonding, emerging advanced manufacturing processes, as well as magnet recycling methods are briefly reviewed for their current status, challenges, and future directions.

Cui, Jun (ORCID:0000000179118172)↗

Geometric concepts for stellarator permanent magnet arrays

The development of stellarators that use permanent magnet arrays to shape their confining magnetic fields has been a topic of recent interest, but the requirements for how such magnets must be shaped, manufactured, and assembled remain to be determined. To address these open questions, we have performed a study of geometric concepts for magnet arrays with the aid of the newly developed MAGPIE code. A proposed experiment similar to the National Compact Stellarator Experiment (NCSX) is used as a test case. Here, two classes of magnet geometry are explored: curved bricks that conform to a regular grid in cylindrical coordinates, and hexahedra that conform to the toroidal plasma geometry. In addition, we test constraints on the magnet polarization. While magnet configurations constrained to be polarized normally to a toroidal surface around the plasma are unable to meet the required magnetic field parameters when subject to physical limitations on the strength of present-day magnets, configurations with unconstrained polarizations are shown to satisfy the physics requirements for a targeted plasma.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

NdFeB Permanent Magnet Manufacturing

Manufacturing process for 1kg plated NdFeB permanent magnet. To access the model referenced in the report, please visit https://www.netl.doe.gov/energy-analysis/details?id=BECBD786-15B5-43FC-9D31-958EB3A04576

42 ENGINEERING↗

Axial Flux Brushless Permanent Magnet Electrical Machine Rotor

An axial flux brushless permanent magnet electrical machine having a stator and at least one rotor. The rotor includes a Halbach array of magnets with at least four magnets per magnetic cycle. The rotor magnets are contained within pockets in the rotor. The pockets are formed with magnet pocket walls being radial walls, active surface walls, and/or inactive surface walls where the walls retain the magnets within the pockets.

Ricci, Michael Richard↗

Magnetic properties in MnBi alloy of small crystallites for permanent magnet devices

A rare-earth free alloy like MnBi is a potential candidate for developing small magnets and devices. In a commercially viable method, a MnBi alloy was prepared by arc melting Mn and Bi metals in a 1:1 ratio. In terms of the X-ray diffraction a single crystalline MnBi phase is formed of the as prepared alloy. FESEM images delineate thin MnBi layers (25 – 40 nm thickness) of average EDX composition throughout the specimen. A large coercivity 5.501 kOe (6.5 emu/g magnetization) observed in an M-H at 300 K is decreased to 0.171 (9.0 emu/g magnetization) at 100 K in decreasing upon cooling.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Design of a 100 kW Surface Permanent Magnet Machine with Wide Constant Power Speed Ratio for Traction Applications

Surface permanent magnet (SPM) machines are considered to be strong candidates for traction applications due to their high power density and high efficiency. By adopting fractional-slot concentrated windings, SPM machines can achieve a wide constant power speed range. A carbon fiber sleeve is applied to ensure the retainment of the magnets at high speed operating conditions. The purpose of this paper is to present the design of a high speed SPM machine for traction applications with 25 kW/Liter active power density and a wide constant-power speed range that is consistent with guidelines and targets presented in the Electrical and Electronics Technical Team Roadmap published by the US Department of Energy. The predicted electromagnetic performance and structural characteristics are presented based on both analytical and FEA results.

42 ENGINEERING↗

Demonstration of variable speed permanent magnet generator at small, low-head hydro site

Small hydro developers face a limited set of bad choices when choosing a generator for a small low-head hydro site. Direct drive synchronous generators are expensive and technically complex to install. Simpler induction generators are higher speed, requiring a speed increaser, which results in inefficiencies and maintenance problems. In addition, both induction and synchronous generators turn at a fixed speed, causing the turbine to run off its peak efficiency curve whenever the available head is different than the designed optimum head.The solution to these problems is the variable speed Permanent Magnet Generators (PMG). At the Weisenberger Mill in Midway, KY, a variable speed Permanent Magnet Generator has been installed and demonstrated. This new PMG system replaced an existing induction generator that had a HTD belt drive speed increaser system. Data was taken from the old generator before it was removed and compared to data collected after the PMG system was installed. The new variable speed PMG system is calculated to produce over 96% more energy than the old induction generator system during an average year. This significant increase was primarily due to the PMG generator operating at the correct speed at the maximum head, and the ability for the PMG generator to reduce its speed to lower optimum speeds as the stream flow increased and the net head decreased.This demonstration showed the importance of being able to adjust the speed of fixed blade turbines. All fixed blade turbines with varying net heads could achieve higher efficiencies if the speed can be matched to the optimum speed as the head changes. In addition, this demonstration showed that there are many potential efficiencies that could be realized with variable speed technology at hydro sites where mismatched turbine and generator speeds result in lower power output, even at maximum head. Funding for this project came from the US Dept. of Energy, through Award Number DE-EE0005429.

13 HYDRO ENERGY↗

Discovery and design of novel permanent magnets using nonstrategic elements having secure supply chains (Final Scientific/Technical Report)

The Virginia Commonwealth University project developed a means to make nanocomposite magnets in large scale wet chemical process. Wet chemical processes are the only way to manufacture on large industrial scale nanomaterials. In order to achieve the scalability potential of the chemical process, we utilize microchannel reactors. Microchannels allow for significantly greater thermal and mass transport control. This control is essential for maintaining the size and composition of the nanocomposites. Through this careful control it is possible to use low carbon steels as a viable replacement for these powerful magnets. These materials represent the first commercially viable metallic permanent magnet that does not contain rare-earth elements in over 50 years.

Carbide nanoparticles↗

Radiofrequency hydrogen ion source with permanent magnets providing axial magnetic field

Uniform axial magnetic field of about 70 G is applied to a radiofrequency (rf) hydrogen ion source by arrays of permanent magnets. The plasma density and electron temperature downstream of the source and near the magnetic filter are compared with those in the previously described ion source, where the axial field has been applied by two solenoids. The source is operated at ∼350 kHz and above 10 kW rf power with a field-effect-transistor-based invertor power supply in 1.5 Pa hydrogen. The results show that the plasma density of ∼10{sup 19} m{sup −3} near the source exit and ∼10{sup 18} m{sup −3} near the magnetic filter can be obtained, which are higher than those with the solenoids.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Optimization of permanent magnetic properties in melt spun Co{sub 82−x}Hf{sub 12+x}B{sub 6} (x = 0–4) nanocomposites

Magnetic properties of melt spun Co{sub 82−x}Hf{sub 12+x}B{sub 6} ribbons made with various wheel speeds have been studied. The ribbons with x = 0–1 are not easy to crystallize and thus display soft magnetic behavior even at wheel speed of 10 m/s. In contrast, the ribbons with x = 1.5–4 at optimized wheel speed exhibit good permanent magnetic properties of B{sub r} = 0.41–0.59 T, {sub i}H{sub c} = 120–400 kA/m, and (BH){sub max} = 10.6–48.1 kJ/m{sup 3}. The optimal magnetic properties of B{sub r} = 0.59 T, {sub i}H{sub c} = 384 kA/m, and (BH){sub max} = 48.1 kJ/m{sup 3} are achieved for Co{sub 80}Hf{sub 14}B{sub 6} ribbons at wheel speed of 30 m/s. X-ray diffraction, thermo-magnetic analysis, and transmission electron microscopy results show that good hard magnetic properties of Co{sub 82−x}Hf{sub 12+x}B{sub 6} ribbons (x = 2–4) are originated from the Co{sub 11}Hf{sub 2} phase well coupled with the Co phase. The change of magnetic properties for Co{sub 82−x}Hf{sub 12+x}B{sub 6} ribbons spun at various wheel speeds is correlated to microstructure and phase constitution. The strong exchange-coupling effect between magnetic grains for the ribbons with x = 2–3 at wheel speed = 30 m/s leads to remarkable permanent magnetic properties. The presented results suggest that the optimized Co{sub 82−x}Hf{sub 12+x}B{sub 6} (x = 2–3) ribbons are much suitable than others (x = 0–1.5 and 4) for making rare earth and Pt-free magnets.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Experimental Performance Evaluation of a High Speed Permanent Magnet Synchronous Motor and Drive for a Flywheel Application at Different Frequencies

This paper presents the results of an experimental performance characterization study of a high speed, permanent magnet motor/generator (M/G) and drive applied to a flywheel module. Unlike the conventional electric machine the flywheel M/G is not a separated unit; its stator and rotor are integrated into a flywheel assembly. The M/G rotor is mounted on a flywheel rotor, which is magnetically levitated and sealed within a vacuum chamber during the operation. Thus, it is not possible to test the M/G using direct load measurements with a dynamometer and torque transducer. Accordingly, a new in-situ testing method had to be developed. The paper describes a new flywheel M/G and drive performance evaluation technique, which allows the estimation of the losses, efficiency and power quality of the flywheel high speed permanent magnet M/G, while working in vacuum, over wide frequency and torque ranges. This method does not require any hardware modification nor any special addition to the test rig. This new measurement technique is useful for high-speed applications, when applying an external load is technically difficult.

Nagorny, Aleksandr S.↗

Rare Earth Permanent Magnets: Supply Chain Deep Dive Assessment

The report “America’s Strategy to Secure the Supply Chain for a Robust Clean Energy Transition” lays out the challenges and opportunities faced by the United States in the energy supply chain as well as the federal government plans to address these challenges and opportunities. It is accompanied by several issue-specific deep dive assessments, including this one, in response to Executive Order 14017 “America’s Supply Chains,” which directs the Secretary of Energy to submit a report on supply chains for the energy sector industrial base. The Executive Order is helping the federal government to build more secure and diverse U.S. supply chains, including energy supply chains. This report focuses on the supply chain for rare earth permanent magnets, specifically sintered neodymiumiron-boron (NdFeB) magnets, used in clean energy technologies. Sintered NdFeB magnets are the strongest magnets commercially available and provide a host of benefits to wide-ranging applications in consumer and industrial electronics, especially in advanced motor and drive systems. Within the Energy Sector Industrial Base, and clean energy in particular, NdFeB magnets are key intermediate components of permanent magnet synchronous (direct drive) generators in wind turbines (especially for offshore turbines) and electric synchronous traction motors for propulsion systems in battery and hybrid electric vehicles.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Investigation of coercivity mechanism in hot deformed Nd-Fe-B permanent magnets by small-angle neutron scattering

The magnetic reversal behaviors of single domain sized Nd-Fe-B permanent magnets, with and without isolation between the Nd{sub 2}Fe{sub 14}B grains, was clarified using small-angle neutron scattering (SANS). The SANS patterns obtained arose from changes in the magnetic domains and were analyzed using the Teubner–Stray model, a phenomenological correlation length model, to quantify the periodicity and morphology of the magnetic domains. The results indicated that the magnetic reversal evolved with the magnetic domains that had similar sized grains. The grain isolation enabled us to realize the reversals of single domains.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

RADIATION DOSE SIMULATIONS FOR JEFFERSON LAB’S PERMANENT MAGNET RESILIENCY LDRD STUDY

In late 2023, Thomas Jefferson National Accelerator Facil- ity (Jefferson Lab) funded a Laboratory Directed Research and Development (LDRD) grant dedicated to investigating the impact of radiation on permanent magnet materials. This research initiative is specifically geared towards assessing materials slated for use in the CEBAF energy upgrade. The experimental approach involves strategically placing perma- nent magnet samples throughout the accelerator, exposing them to varying radiation doses. The simulation code BD- SIM is used to first validate the data and then to simulate the effects on future higher energy passes to study the degra- dation effects on the permanent magnets. In this paper we present the progress of that work.

Deitrick, K.↗

Permanent Magnet Resiliency in Jefferson Lab’s Radiation Environment: LDRD Grant Status and Plans

As the FFA@CEBAF energy upgrade study progresses, it is important to investigate the impact of radiation exposure on the permanent magnet materials to be used in the upgraded fixed field alternating gradient (FFA) arcs. To address this, Jefferson Lab has awarded a Laboratory Directed Research and Development (LDRD) grant to study the resiliency of several permanent magnet materials placed in a radiation environment similar to that in which they are expected to operate. Samples of NeFeB and SmCo are to be placed alongside appropriate dosimetry in a variety of radiation environments in the beam enclosure and experimental halls at CEBAF. The magnet degradation will be measured, and extrapolated to the higher energies expected during operations after the energy upgrade. This document will describe the current status of the LDRD study, as well as describe the upcoming plans. It will also direct the readers to other proceedings which further detail the work thus far.

Bodenstein, R.↗