Test report for pressure gauge, 6-inch, O-TO 30-psig
Qualification testing of pressure gauge used at Cape Kennedy in launch complex 34 pneumatic distribution portion of propellant consoles
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Qualification testing of pressure gauge used at Cape Kennedy in launch complex 34 pneumatic distribution portion of propellant consoles
This study explores aerodynamic feasibility of small surface-normal pneumatic jets (micro-jets) for lift enhancement on the high-lift Common Research Model. To date, lift enhancement studies using microjets have been conducted at wind tunnel Reynolds numbers less than three and half million. This paper computationally investigates microjet effects at a flight Reynolds number of24.6million. Prior to microjet activation, it is shown that flow features such as trailing edge (TE) flow separation on both inboard and outboard flaps have noticeable sensitivity to Reynolds number. At the flight Reynolds number, the onset of TE flow separation shifts downstream resulting in less flow separation compared to at the wind tunnel Reynolds numberof3.26million. The effects are insignificant for lift enhancement due to microjet on the inboard flap. However, the effects are significant for lift enhancement on the outboard flap. Microjets are shown to be more effective in circulation control on the outboard flap at the higher Reynolds number. For a microjet with velocity ratio of one, lift enhancement is increased by17%at the flight Reynolds number. This highlights the sensitivity of microjet performance to the flow features of the configuration it is implemented on. Microjet lift enhancement trends at both Reynolds numbers are found to be consistent in their ability to move the lift curve upwards in the linear regime, with the lift enhancement related to microjet momentum coefficient throughΔ𝐶𝐿=𝐾√︁𝐶𝜇. Analysis of the impact microjets have on drag shows that microjets improve the configuration’s Oswald efficiency by5.4%and2.5%at the wind tunnel and flight Reynolds numbers respectively, while providing lift enhancement. Microjet effects on the trim drag are found to be less than one percent of the total drag. The results of this study highlight the potential of small surface-normal pneumatic jets for improved performance at high-lift conditions.
An orbital tube flaring system produces tubing connectors with a zero-leak potential needed in high pressure hydraulic and pneumatic systems. The flaring system incorporates a rolling cone and rolling die to closely control flare characteristics.
Prognostics technologies determine the health (or damage) state of a component or sub-system, and make end of life (EOL) and remaining useful life (RUL) predictions. Such information enables system operators to make informed maintenance decisions and streamline operational and mission-level activities. We develop a model-based prognostics methodology for pneumatic valves used in ground support equipment for cryogenic propellant loading operations. These valves are used to control the flow of propellant, so failures may have a significant impact on launch availability. Therefore, correctly predicting when valves will fail enables timely maintenance that avoids launch delays and aborts. The approach utilizes mathematical models describing the underlying physics of valve degradation, and, employing the particle filtering algorithm for joint state-parameter estimation, determines the health state of the valve and the rate of damage progression, from which EOL and RUL predictions are made. We develop a prototype user interface for valve prognostics, and demonstrate the prognostics approach using historical pneumatic valve data from the Space Shuttle refueling system.
Qualification testing of pressure gauge used at Cape Kennedy in launch complex 34 pneumatic distribution portion of propellant consoles
Fluidic decoder and display device has low-power requirements for temperature control of thermochromic materials. An electro-to-fluid converter translates incoming electrical signals into pneumatics signal of sufficient power to operate the fluidic logic elements.
Four step imidoylamidine reaction sequence is used to make crosslinked polyperfluoralkyltriazines with superior elastomeric properties, greater molecular weight, and crosslinking control. Polymers can find useful application in fuel tank sealants, o-ring, wire enamels, pneumatic ducts, and many other applications.
The current research is aimed at developing and extending numerical methods to accurately predict the high Reynolds number flow about the NASA F-18 HARV at large angles of attack. The resulting codes are validated by comparison of the numerical results with in-flight aerodynamic measurements and flow visualization obtained on the HARV. Further, computations have been used to provide an analysis and numerical optimization of a pneumatic slot blowing concept, and a mechanical strake concept, for use as potential forebody flow control devices in improving high-alpha maneuverability.
One of the characteristics of an effective safety program is the recognition and control of hazards before mishaps or failures occur. Conducting potentially hazardous tests necessitates a thorough hazard analysis in order to protect our personnel from injury and our equipment from damage. The purpose of this hazard analysis is to define and address the potential hazards and controls associated with the Z1 Suit Port Test in Chamber B located in building 32, and to provide the applicable team of personnel with the documented results. It is imperative that each member of the team be familiar with the hazards and controls associated with his/her particular tasks, assignments, and activities while interfacing with facility test systems, equipment, and hardware. The goal of this hazard analysis is to identify all hazards that have the potential to harm personnel and/or damage facility equipment, flight hardware, property, or harm the environment. This analysis may also assess the significance and risk, when applicable, of lost test objectives when substantial monetary value is involved. The hazards, causes, controls, verifications, and risk assessment codes have been documented on the hazard analysis work sheets in appendix A of this document. The preparation and development of this report is in accordance with JPR 1700.1, JSC Safety and Health Handbook.
The desire to enhance the controllability of fighter aircraft at high angles of attack, particularly yaw control, has fostered an interest in both vectored thrust and active control of forebody vortices. This paper reviews several methods of forebody vortex control that have been investigated with water and wind tunnel tests of both generic and actual fighter configurations. The methods investigated include pneumatic or blowing techniques using surface-mounted jets and slots, surface suction, variable-height deployable strakes, and rotatable tip strakes. Flow visualization, and force and moment measurements have shown that all of the methods are effective in manipulating the forebody vortices over a wide range of angles of attack and sideslip, primarily through control over flow separation on the surface of the forebody. All are most effective when applied near the forebody tip. The advantages and limitations of the various methods are reviewed.
Device provides wide variety of flow metering on a volume demand basis, in either of two directions. Flow is controlled by number, locations, and sizes of orifices and O-rings. Device is useful in pneumatic or hydraulic systems where valve sequence and timing functions vary from point to point.
Concept design is presented for two types of lift/cruise fan technology V/STOL aircraft, turbotip fans and the other using mechanically driven fans. The turbotip research technology aircraft reflects maximum usage of existing airframe components. The propulsion system consists of three turbotip fans pneumatically interconnected to three gas generators. Thrust modulation is accomplished by use of energy transfer and control system and thrust reduction modulation. This system can also be operated in the two engine/three fan mode. The mechanical RTA is virtually identical to the turbotip RTA with the exceptions that a different propulsion system and aft fuselage/tail are used. Both aircraft meet or exceed all of the mission performance guidelines and reflect a low cost, low risk approach.
Timing circuit in pneumatically launched projectile triggers explosive charge in projectile at specified delay after launch. Both power and control signals coupled inductively to timer from stationary launcher circuitry. Eliminates need for direct electrical contacts, which are unreliable and generate sparks that trigger explosive accidentally. Inductive coupling also provides higher reliability in field operation than contacts. Concept useful in such other safety-related applications as remotely or automatically controlling flow of bottled flammable gas.
The complex engine start and thrust control requirements of the Space Shuttle Main Engine (SSME) require unique valve, actuator and control system hardware. The Hydraulic Actuation System (HAS) was designed, developed, and now operates to meet tight engine control requirement limits to assure safe, reliable and correct engine thrust at all times. The actuator is designed to be fail safe and fail operate in the areas where redundancy is important. The HAS has an additional pneumatic operating capability that insures a safe sequential closure of all actuators and propellant valves in the event of the loss of hydraulic system pressure or loss of electrical closed loop control of the actuator. The objective of this paper is to provide a complete description of the actuator s internal operating system, along with its interaction with all SSME system interfaces. Additionally the paper addresses the challenges, problems identified, and corrected, and lessons learned, during the course of the almost 35 years of engine operation.
Environmentally controlled, hermetically sealed, reusable metal cabinet with storage drawers is used to ship and store sensitive electronic, pneumatic, or hydraulic parts or medical supplies under extreme weather or handling conditions. This container is compatible with on-site and transportation handling facilities.
The steady state thermodynamic cycle balance of the single preburner staged combustion engine, coupled with dynamic transient analyses, dictated in detail the location and requirements for each valve defined in this volume. Valve configuration selections were influenced by overall engine and vehicle system weight and failure mode determinations. Modulating valve actuators are external to the valve and are line replaceable. Development and satisfactory demonstration of a high pressure dynamic shaft seal has made this configuration practical. Pneumatic motor driven actuators that use engine pumped hydrogen gas as the working fluid are used. The helium control system is proposed as a module containing a cluster of solenoid actuated valves. The separable couplings and flanges are designed to assure minimum leakage with minimum coupling weight. The deflection of the seal surface in the flange is defined by finite element analysis that has been confirmed with test data. The seal design proposed has passed preliminary pressure cycling and thermal cycling tests.
The goal of the F-15 Forebody Vortex Control (FVC) program is to develop a production FVC system for the F-15. The system may consist of either a mechanically actuated device such as the strakes developed for the HARV program, or a pneumatic device such as the port blowing system being tested on the X-29. Both types of systems are being evaluated under this program. Background information on the F-15 and a description and overview of forebody vortex controls (FVC) will be presented.
The development of prototype machines for the production of generalized braid patterns is described. Mechanical operating principles and control strategies are presented for two prototype machines which were fabricated and evaluated. Both machines represent advances over current techniques for forming composite material preforms by enabling near ideal control of fiber orientation. Furthermore, they overcome both the lack of general control of produced fiber architectures and the complexity of other weaving processes that were produced for the same purpose. One prototype, the modified Farley braider, consists of an array of turntables which can be rotated 90 degrees and returned; hence, they can form tracks in the x and y axis. Yarn ends are transported about the surface formed by the turntables using motorized tractors. These tractors are controlled using an optical link with a control circuit and host computer. The tractors are powered through electrical contact with the turntables. The necessary relative motions are produced by a series of linear tractor moves combined with a sequence of turntable rotations. The movement of the tractors about the surface causes the yarns to produce the desired braiding pattern. The second device, the shuttle plate braider, consists of a braiding surface formed by an array of square elements, each separated from its neighbor by a gap. Beneath this surface lies a shuttle plate, which reciprocates first in one axis and then in the other. As this movement takes place, yarn carrying shuttles engage and disengage the plate by means of solenoid activated pins. By selective engagement and disengagement, the shuttles can move the yarn ends in any desired pattern, forming the desired braid. Control power, and control signals, are transmitted from the electronic interface circuit and host computer, via the braiding surface through electrical contact with the shuttles. Motive power is proved to the shuttles by motion of the shuttle plate, which is passively driven using pneumatic rams. Each shuttle is a simple device that uses only a solenoid to engage the plate and is a simple device that uses only a solenoid to engage the plate and is independently controllable. When compared with each other, the modified Farley braider has the advantage of speed, and the shuttle plate braider the advantage of mechanical control and simplicity.