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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 199 records · Page 11

Novel Catalysts and Processing Technologies for Production of Aerospace Fuels from Non-Petroleum Raw Materials

Transportation fuels production (including aerospace propellants) from non-traditional sources (gases, waste materials, and biomass) has been an active area of research and development for decades. Reducing terrestrial waste streams simultaneous with energy conversion, plentiful biomass, new low-cost methane sources, and/or extra-terrestrial resource harvesting and utilization present significant technological and business opportunities being realized by a new generation of visionary entrepreneurs. We examine several new approaches to catalyst fabrication and new processing technologies to enable utilization of these nontraditional raw materials. Two basic processing architectures are considered: a single-stage pyrolysis approach that seeks to basically re-cycle hydrocarbons with minimal net chemistry or a two-step paradigm that involves production of supply or synthesis gas (mainly carbon oxides and H2) followed by production of fuel(s) via Sabatier or methanation reactions and/or Fischer-Tröpsch synthesis. Optimizing the fraction of product stream relevant to targeted aerospace (and other transportation) fuels via modeling, catalyst fabrication and novel reactor design are described. Energy utilization is a concern for production of fuels for either terrestrial or space operations; renewable sources based on solar energy and/or energy efficient processes may be mission enabling. Another important issue is minimizing impurities in the product stream(s), especially those potentially posing risks to personnel or operations through (catalyst) poisoning or (equipment) damage. Technologies being developed to remove (and/or recycle) heteroatom impurities are briefly discussed as well as the development of chemically robust catalysts whose activities are not diminished during operation. The potential impacts on future missions by such new approaches as well as balance of system issues are addressed.

space processing↗

Blade and Takeoff Trajectory Optimization of a Propeller-Driven Electric Aircraft with Acoustic Constraints

In this work, a multi-disciplinary toolchain is described and used to optimize the takeoff trajectory of a electrified general aviation aircraft, subjected to acoustic constraints. The Dymos multi-disciplinary optimal control library is used to optimize the trajectory, with propeller aerodynamic and acoustic models provided by blade element momentum theory (CCBlade.jl) and acoustic analogy (AcousticAnalogies.jl) codes, respectively. Each model is implemented in the OpenMDAO framework, with all derivatives calculated either analytically or via automatic differentiation tools. The toolchain is applied to a hypothetical electrified form of the Cirrus SR20 and compared to the conventional piston-driven form.

Aerodynamics↗

Blade and Takeoff Trajectory Optimization of a Propeller-Driven Electric Aircraft with Acoustic Constraints

In this work, a multi-disciplinary toolchain is described and used to optimize the takeoff trajectory of a electrified general aviation aircraft, subjected to acoustic constraints. The Dymos multi-disciplinary optimal control library is used to optimize the trajectory, with propeller aerodynamic and acoustic models provided by blade element momentum theory (CCBlade.jl) and acoustic analogy (AcousticAnalogies.jl) codes, respectively. Each model is implemented in the OpenMDAO framework, with all derivatives calculated either analytically or via automatic differentiation tools. The toolchain is applied to a hypothetical electrified form of the Cirrus SR20 and compared to the conventional piston-driven form.

gradient-based optimization↗

Design of Turbomachinery Blading in Three-Dimensional Flow By the Circulation Method: A Progress Report

In this paper, we report on the progress of the further development and application of an analytical theory for the design of turbomachinery blading in three-dimensional flow. After a section describing the recent development of the theory, we discuss the various applications including the investigations of the design of radial inflow turbines. Numerical examples are also presented to illustrate the application of the theory to the design of a free vortex fan, an axial turbine rotor, a free vortex compressor stage for low and high Mach numbers, a non-free vortex fan with trailing vortex sheets, and a counter-rotating propeller in the limit of a large number of blades. Further possible applications of the theory to the design of other aero- and hydrodynamic devices are discussed.

W R Hawthorne↗

Response of laminated composite plates to low-speed impact by different impactors

An analytic procedure has been developed to determine the transient response of simply supported, retangular laminated composite plates subjected to impact loads from airgun-propelled or drop-weight impactors. A first-order shear deformation theory has been included in the analysis to represent properly any local short-wavelength transient bending response. The impact force has been modeled as a locally distributed load with cosine-cosine distribution. A double Fourier series expansion and the Timoshenko small increment method have been used to determine the contact force, out-of-plane deflections, and in-plane strains and stresses at any plate location due to an impact force at any plate location. The results of experimental and analytical studies are compared for quasi-isotropic laminates. The results indicate the importance of including transverse shear deformation effects in the analysis for predicting the response of laminated plates subjected to both airgun-propelled and dropped-weight impactors. The results also indicate that plate boundary conditions influence the axial strains more significantly than the contact force for a dropped-weight impactor. The results of parametric studies identify a scaling approach based on impactor momentum that may account for the differences in the responses of plates impacted by airgun-propelled or dropped-weight impactors.

Prasad, Chunchu↗

Quantitative computer simulations of extraterrestrial processing operations

The automation of a small, solid propellant mixer was studied. Temperature control is under investigation. A numerical simulation of the system is under development and will be tested using different control options. Control system hardware is currently being put into place. The construction of mathematical models and simulation techniques for understanding various engineering processes is also studied. Computer graphics packages were utilized for better visualization of the simulation results. The mechanical mixing of propellants is examined. Simulation of the mixing process is being done to study how one can control for chaotic behavior to meet specified mixing requirements. An experimental mixing chamber is also being built. It will allow visual tracking of particles under mixing. The experimental unit will be used to test ideas from chaos theory, as well as to verify simulation results. This project has applications to extraterrestrial propellant quality and reliability.

Vincent, T. L.↗

Supersonic propeller noise in a uniform flow

The reported investigation is concerned with an extension of a theory presented by Hawkings and Lowson (1974). The extension considers also forward flight. Attention is given to the retarded potential solution of the convected wave equation, the Fourier components of acoustic pressure, the zones of relative silence and Doppler amplification, and the asymptotic evaluation of a noise field for a large wave number. The discussed analysis provides the Fourier coefficients of the acoustic signature of a supersonic rotor in a uniform flow. The results are represented by an integral over the blade planform which must be evaluated numerically. The fast Fourier transform can be employed for the Fourier inversion.

Jou, W.-H.↗

Response of laminated composite plates to low-speed impact by airgun-propelled and dropped-weight impactors

An analytical procedure has been developed to determine the transient response of simply supported, rectangular laminated composite plates subjected to impact loads from airgun-propelled or dropped-weight impactors. A first-order shear-deformation theory has been included in the analysis to represent properly any local short-wavelength transient bending response. The impact force has been modeled as a locally distributed load with a cosine-cosine distribution. A double Fourier series expansion and the Timoshenko small increment method have been used to determine the contact force, out-of-plane deflections, and inplane strains and stresses at any plate location due to an impact force at any plate location. The results of experimental and analytical studies are compared for quasi-isotropic laminates. The results indicate the importance of including transverse shear deformation effects in the analysis for predicting the response of laminated plates subjected to both airgun-propelled and dropped-weight impactors. The results also indicate that plate boundary conditions influence the axial strains more significantly than the contact force for a dropped-weight impactor. The results of parametric studies identify a scaling approach based on impactor momentum that suggests an explanation for the differences in the responses of plates impacted by airgun-propelled or dropped-weight impactors.

Prasad, Chunchu B.↗

Evaluating Delta-V Dispersions Using Linear Covariance Techniques with Applications to Rendezvous and Docking

One of the attractive advantages of using linear covariance analysis (LinCov) is that it can accurately produce both navigation errors and trajectory dispersions in a fraction of the time comparable to the standard Monte Carlo analysis approach that is traditionally adopted. It also has the capability of generating delta-v dispersions which is perhaps the most influential performance metric since many aspects of a mission design revolve around the anticipated propellant usage. Accurately capturing this key performance criteria using linear covariance techniques has several subtle caveats raising reasonable doubts and a cautious sense of skepticism. This paper outlines multiple approaches of modeling delta-v usage in LinCov, highlights their limitations and advantages, and ultimately compares their corresponding results to the actual Monte Carlo performance. The theory is also extended to reliably account for an arbitrary thruster configuration and the resultant propellant consumptions due to both translational burns and attitude maneuvers. This provides near instant insight into the impacts of thruster layout design and different vehicle mass properties. These derived techniques are applied and verified using an NRHO rendezvous and docking scenario consistent with upcoming NASA Artemis missions for Orion.

Linear Covariance Analysis↗

Theory of bubble dynamics in condensed explosive during start-up transient

Test firings with experimental liquid propellant gun systems indicate that the main concern standing in the way of practical application of LPG's is the possibility of unexpected explosions during start up when pressure is rapidly applied to the liquid monopropellant in the chamber. The phenomenon of many collapse-rebound cycles of imploding bubbles is theorized as the probable cause of explosions in LP systems. It may be concluded that LPG safety would be enhanced by choosing an LP with low bulk modulus, as well as low decomposition reaction rate, and that a benign looking DTA trace is not a sufficient quarantee of insensitivity to a pressure induced explosion. It is also shown that pre-pressurizing an LP charge, thus pre-compressing the bubbles near-isothermally, makes the system relatively insensitive to such pressure induced explosions. The applicability of this analysis to the question of acceleration induced explosion of explosive filled warheads is indicated.

Benreuven, M.↗

Combustion response to compositional fluctuations

A mechanism involving compositional fluctuations at certain frequencies is examined by which the heterogeneity of a composite solid propellant may contribute directly to the combustion response function of combustion instability theory. A combustion model appropriate to ammonium perchlorate (AP) is used to derive the combustion response to compositional fluctuations, and the properties of the combustion response are discussed in terms of the theoretical results obtained. The concentration exponent, i.e., the dependence of the burn rate on AP concentration, is found to be a signficant combustion parameter and to have a tremendous range of variability. It is suggested that the combustion response to compositional fluctuations may be a dominating factor in driving combustion instability.

Cohen, N. S.↗

3-D viscous flow CFD analysis of the propeller effect on an advanced ducted propeller subsonic inlet

The time-marching Navier-Stokes code PARC3D was used to study the 3D viscous flow associated with an advanced ducted propeller subsonic inlet at take-off operating conditions. At a free stream Mach number of 0.2, experimental data for the inlet-with-propeller test model indicated that the airflow was attached on the cowl windward lip at an angle of attack of 25 deg became unstable at 29 deg, and separated at 30 deg. An experimental study with a similar inlet and without propeller (through-flow) indicated that flow separation occurred at an angle of attack a few degrees below the value observed when the inlet was tested with the propeller, indicating the propeller's favorable effect on inlet performance. In the present numerical study, flow blockage analogous to the propeller was modeled via a PARC3D computational boundary condition (BC), the 'screen BC', based on 1-1/2 dimension actuator disk theory. The application of the screen BC in this numerical study provided results similar to those of past experimental efforts in which either the blockage device or the propeller was used.

Iek, Chanthy↗

Preliminary Investigation of Flow Fluctuations During Surge and Blade Row Stall in Axial-flow Compressors / c Merle C. Huppert

A preliminary investigation of the flow fluctuations of surge and blade row stall was conducted with three single-stage axial-flow compressors with hub-tip ratios of 0.9,0.8, and 0.5 and with a multistage axial-flow compressor. Flow fluctuations of large amplitude associated with stall were detected in all compressors investigated. The fluctuations were caused by low flow regions affecting 25 to 40 percent of the annulus area and propagating in the direction of compressor rotation, but at a lower speed. Mild audible surge was obtained with the single-stage compressors with hub-tip ratios of 0.9 and 0.8. No audible surge was detected with the 0.5 hub-tip ratio stage. A severe audible surge was obtained with the multistage axial-flow compressor. The surge point was coincident with the sharp drop in pressure ratio due to stall.

ENGINES, TURBO-JET↗

Optimal Angle of Attack Control for Aerocapture Maneuvers

Recent investigations of aerocapture maneuvers have considered direct force control as a promising alternative to bank angle control. By modulating the angle of attack and sideslip angle independently, the longitudinal and lateral channels can be decoupled and thus solved separately. However, the optimal angle of attack profile for minimizing post-atmospheric propellant expenditure was previously unknown. This research applies principles of optimal control theory to numerically solve for the optimal angle of attack profile for control of the longitudinal channel. Direct methods are first employed to discretize the angle of attack profile and show that an optimal solution follows a nearly bang-bang (full lift up then full lift down) structure under a variety of conditions along the flight path angle corridor. To corroborate these results, indirect methods were also applied to scope the Optimal Control Problem (OCP) as a Two Point Boundary Value Problem (2P-BVP) which could then be solved numerically. The indirect optimization results aligned closely with the direct results, providing further evidence that a bang-bang structure provides a good approximation for the optimal angle of attack profile for aerocapture maneuvers using direct force control.

aerocapture↗

Propellant combustion response to oscillatory radiant heat flux

An introductory progress report is given on a research project to use the microwave Doppler velocimeter technique to measure the combustion response to an oscillating thermal radiation source (laser). The objective is to relate the measured burning rate response to the thermal radiation to an equivalent oscillation in pressure using existing thermal combustion theory. The test system is described, and the results of an initial test series on the composite propellant A-13 are presented.

Strand, L. D.↗

Solid-propellant rocket motor internal ballistics performance variation analysis, phase 5

The results of research aimed at improving the predictability of internal ballistics performance of solid-propellant rocket motors (SRM's) including thrust imbalance between two SRM's firing in parallel are presented. Static test data from the first six Space Shuttle SRM's is analyzed using a computer program previously developed for this purpose. The program permits intentional minor design biases affecting the imbalance between any two SMR's to be removed. Results for the last four of the six SRM's, with only the propellant bulk temperature as a non-random variable, are generally within limits predicted by theory. Extended studies of internal ballistic performance of single SRM's are presented based on an earlier developed mathematical model which includes an assessment of grain deformation. The erosive burning rate law used in the model is upgraded and made more general. Excellent results are obtained in predictions of the performances of five different SRM's of quite different sizes and configurations. These SRM's all employ PBAN type propellants with ammonium perchlorate oxidizer and 16 to 20% aluminum except one which uses carboxyl terminated butadiene binder. The only non-calculated parameters in the burning rate equations that are changed for the different SRM's are the zero crossflow velocity burning rate coefficients and exponents. The results, in general, confirm the importance of grain deformation. The improved internal ballistic model makes practical development of an effective computer program for application of an optimization technique to SRM design which is also demonstrated. The program uses a pattern search technique to minimize the difference between a desired thrust-time trace and one calculated based on the internal ballistic model.

Sforzini, R. H.↗

Unsteady airloading panel method for prop-fans

An unsteady, linear, compressible, three dimensional lifting surface panel method is presented for use with propellers and prop-fans. Both gust and blade vibration problems can be treated. Derivation of the theory is based on the acceleration potential method and can be considered a generalization of the analogous wing theory to include rotation and multiple blades. As with the wing methods, the integral equation is discretized and solved by matrix inversion. Sample calculations are use to explore the difference between 2D and 3D results and the significance of unsteadiness in angular inflow calculations for propellers. It is shown at the once-per-revolution frequency of propellers, that quasi-steady methods should be adequate. At the high frequencies of interest in noise analysis, 2D strip methods give adequate results away from blade tips. For flutter, frequencies lie in an intermediate range where a full 3D unsteady technique seems to be required.

Hanson, D. B.↗