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At least 199 records · Page 11

Experimental and theoretical determination of the admittances of a family of nozzles subjected to axial instabilities.

The interaction between the oscillations in the combustor and the wave system in the nozzle (required in combustion instability analysis of rocket engines) can be determined once the nozzle admittance is known. Experimental and theoretical methods of determining the admittance of nozzles subjected to axial oscillations are discussed. One-dimensional nozzle admittances were measured by an impedance tube technique modified to account for the presence of a mean flow. Crocco's nozzle admittance theory is applied to the prediction of admittances for several test nozzles.

Bell, W. A.↗

Computational Fluid Dynamics (CFD) applications in rocket propulsion analysis and design

Computational Fluid Dynamics (CFD) has been used in recent applications to affect subcomponent designs in liquid propulsion rocket engines. This paper elucidates three such applications for turbine stage, pump stage, and combustor chamber geometries. Details of these applications include the development of a high turning airfoil for a gas generator (GG) powered, liquid oxygen (LOX) turbopump, single-stage turbine using CFD as an integral part of the design process. CFD application to pump stage design has emphasized analysis of inducers, impellers, and diffuser/volute sections. Improvements in pump stage impeller discharge flow uniformity have been seen through CFD optimization on coarse grid models. In the area of combustor design, recent CFD analysis of a film cooled ablating combustion chamber has been used to quantify the interaction between film cooling rate, chamber wall contraction angle, and geometry and their effects of these quantities on local wall temperature. The results are currently guiding combustion chamber design and coolant flow rate for an upcoming subcomponent test. Critical aspects of successful integration of CFD into the design cycle includes a close-coupling of CFD and design organizations, quick turnaround of parametric analyses once a baseline CFD benchmark has been established, and the use of CFD methodology and approaches that address pertinent design issues. In this latter area, some problem details can be simplified while retaining key physical aspects to maintain analytical integrity.

Mcconnaughey, P. K.↗

Experimental Investigation of Magnesium Powder Combustion With C02 for Mars Ascent Applications

Combustion of metals with CO2 has been identified as a possible propellant for Mars ascent applications. CO2 could be condensed from the Martian atmosphere, reducing the amount of propellant that must be transported from Earth. An attractive feature of this approach compared to other in situ propellant concepts is that no chemical processing on Mars is required. Magnesium has been identified as the most promising metal for this application because it ignites and burns easily in CO2. Preliminary systems studies indicate a 2 to 1 delivered mass advantage for Mg ascent propulsion using in situ C02, as compared to a conventional storable propellant system. The Propulsion Research Center at MSFC is undertaking an experimental investigation of magnesium powder combustion with CO2 in order to provide fundamental data on the combustion performance of Mg powder + CO2 mixtures needed to assess the feasibility of developing a practical Mg powder + CO2 rocket engine. Initial combustion experiments will be carried out in a small scale atmospheric pressure dump combustor. Effects of varying the Mg particle size, firing rate and O/F ratio on combustion stability and efficiency will be investigated. The combustion process will be characterized by optical flame measurements and extraction of combustion product samples. The experimental facility is currently being prepared and combustion experiments will begin during the first quarter of 2005. The final paper will describe the test facility and initial experimental results.

Foote, John P.↗

Stability evaluation of a rocket engine for gaseous oxygen difluoride (OF2) and gaseous diborane (B2H6) propellants

Results of an experimental evaluation of the dynamic stability of a candidate combustor for the space storable propellants gaseous OF2/B2H6 show that the combustor is unstable without supplementary damping. A computer analysis indicated that the uninhibited engine could be unstable. The experiments, conducted with O2/C2H4 substitute propellants and with 70-30 FLOX/B2H6 (OF2 simulated with FLOX), show that the uninhibited combustor has a low stability margin to starting transient perturbations, but that is relatively insensitive to bomb disturbances. Damping cavities are shown to provide stability.

Clayton, R. M.↗

Effects of Variations in Combustion-chamber Configuration on Ignition Delay in a 50-pound-thrust Rocket

Ignition delays of a diallylaniline-triethylamine mixture and of triethyl trithioposphite with red fuming nitric acid were measured as a function of combustor dimensions, initial propellant temperature, and initial ambient pressure. Ignition delay increased with exhaust-nozzle diameter. Ignition delay also increased as propellant temperature decreased, but did not vary with initial ambient pressure except with the largest nozzle diameter. A correlation among ignition delay, combustor dimensions, and propellant temperature is presented, and the extension of the correlation to other systems is discussed.

Ladanyi, Dezso J↗

Numerical investigation of two- and three-dimensional heat transfer in expander cycle engines

The concept of using tube canting for enhancing the hot-side convective heat transfer in a cross-stream tubular rocket combustion chamber is evaluated using a CFD technique in this study. The heat transfer at the combustor wall is determined from the flow field generated by a modified version of the PARC Navier-Stokes Code, using the actual dimensions, fluid properties, and design parameters of a split-expander demonstrator cycle engine. The effects of artificial dissipation on convergence and solution accuracy are investigated. Heat transfer results predicted by the code are presented. The use of CFD in heat transfer calculations is critically examined to demonstrate the care needed in the use of artificial dissipation for good convergence and accurate solutions.

Burch, Robert L.↗

The prediction of nonlinear three dimensional combustion instability in liquid rockets with conventional nozzles

An analytical technique is developed to solve nonlinear three-dimensional, transverse and axial combustion instability problems associated with liquid-propellant rocket motors. The Method of Weighted Residuals is used to determine the nonlinear stability characteristics of a cylindrical combustor with uniform injection of propellants at one end and a conventional DeLaval nozzle at the other end. Crocco's pressure sensitive time-lag model is used to describe the unsteady combustion process. The developed model predicts the transient behavior and nonlinear wave shapes as well as limit-cycle amplitudes and frequencies typical of unstable motor operation. The limit-cycle amplitude increases with increasing sensitivity of the combustion process to pressure oscillations. For transverse instabilities, calculated pressure waveforms exhibit sharp peaks and shallow minima, and the frequency of oscillation is within a few percent of the pure acoustic mode frequency. For axial instabilities, the theory predicts a steep-fronted wave moving back and forth along the combustor.

Powell, E. A.↗

Rocket Ignition Demonstrations Using Silane

Rocket ignition demonstration tests using silane were performed at the Penn State Combustion Research Laboratory. A heat sink combustor with one injection element was used with gaseous propellants. Mixtures of silane and hydrogen were used as fuel, and oxygen was used as oxidizer. Reliable ignition was demonstrated using fuel lead and and a swirl injection element.

Pal, Sibtosh↗

Magnetic levitation systems for future aeronautics and space research and missions

The objectives, advantages, and research needs for several applications of superconducting magnetic levitation to aerodynamics research, testing, and space-launch are discussed. Applications include very large-scale magnetic balance and suspension systems for high alpha testing, support interference-free testing of slender hypersonic propulsion/airframe integrated vehicles, and hypersonic maglev. Current practice and concepts are outlined as part of a unified effort in high magnetic fields R&D within NASA. Recent advances in the design and construction of the proposed ground-based Holloman test track (rocket sled) that uses magnetic levitation are presented. It is protected that ground speeds of up to Mach 8 to 11 at sea-level are possible with such a system. This capability may enable supersonic combustor tests as well as ramjet-to-scramjet transition simulation to be performed in clean air. Finally a novel space launch concept (Maglifter) which uses magnetic levitation and propulsion for a re-usable 'first stage' and rocket or air-breathing combined-cycle propulsion for its second stage is discussed in detail. Performance of this concept is compared with conventional advanced launch systems and a preliminary concept for a subscale system demonstration is presented.

Blankson, Isaiah M.↗

Advanced Booster Liquid Engine Combustion Stability

Combustion instability is a phenomenon in liquid rocket engines caused by complex coupling between the time-varying combustion processes and the fluid dynamics in the combustor. Consequences of the large pressure oscillations associated with combustion instability often cause significant hardware damage and can be catastrophic. The current combustion stability assessment tools are limited by the level of empiricism in many inputs and embedded models. This limited predictive capability creates significant uncertainty in stability assessments. This large uncertainty then increases hardware development costs due to heavy reliance on expensive and time-consuming testing.

Tucker, Kevin↗

Rocketdyne RBCC Concept Development

Rocketdyne is pursuing the conceptual design and development of a Rocket Based Combined Cycle (BBCC) engine for booster and SSTO, advanced reusable space transportation systems under the Advanced Reusable Transportation Technologies contract with NASA Marshall Space Flight Center. The Rocketdyne concept is a fixed geometry integrated rocket, ramjet, scramjet which is hydrogen fueled and uses hydrogen regenerative cooling. Vision vehicle integration studies have determined that scramjet operation to the range of Mach 10 to 12 has high payoff for low cost reusable space transportation. Rocketdyne is internally developing versions of the concept for other applications in high speed aircraft and missiles with hydrocarbon fuel systems. A subscale engine ground test program is underway for all modes of operation from takeoff to Mach 8. High altitude rocket tests will only be completed as part of the ground test program to validate high expansion ratio performance. A unique feature of the ground test series is the inclusion of dynamic trajectory simulation with real time Mach number, altitude, engine throttling, and RBCC mode changes in a specially modified freejet test facility at GASL. Preliminary cold flow air augmented rocket and all rocket test results have met program goals and have been used to integrate all modes of operation in a single combustor design with a fixed geometry inlet for design confirmation tests. A water cooled subscale engine is currently being fabricated for test during the early part of 1998.

Ortwerth, P.↗

Status of the Combustion Devices Injector Technology Program at the NASA MSFC

To support the NASA Space Exploration Mission, an in-house program called Combustion Devices Injector Technology (CDIT) is being conducted at the NASA Marshall Space Flight Center (MSFC) for the fiscal year 2005. CDIT is focused on developing combustor technology and analysis tools to improve reliability and durability of upper-stage and in-space liquid propellant rocket engines. The three areas of focus include injector/chamber thermal compatibility, ignition, and combustion stability. In the compatibility and ignition areas, small-scale single- and multi-element hardware experiments will be conducted to demonstrate advanced technological concepts as well as to provide experimental data for validation of computational analysis tools. In addition, advanced analysis tools will be developed to eventually include 3-dimensional and multi- element effects and improve capability and validity to analyze heat transfer and ignition in large, multi-element injectors.

Jones, Gregg↗

Rocket performance prediction technique

Attention is given to a semiempirical correlation technique based on the rational assumption that the turbulent mixing of reactants is the rate controlling process in combustors employing diffusion flames. Questions of performance computation are considered along with the flow conditions. Predictions of combustion efficiency are obtained with the aid of a standard finite-difference computational technique.-

Morgenthaler, J. H.↗

Cooperative Testing of Rocket Injectors That Use Gaseous Oxygen and Hydrogen

Gaseous oxygen and hydrogen propellants used in a special engine energy cycle called Full-Flow Staged Combustion are believed to significantly increase the lifetime of a rocket engine's pumps. The cycle can also reduce the operating temperatures of the engine. Improving the lifetime of the hardware reduces its overall maintenance and operations costs, and is critical to reducing costs for the joint NASA/industry Reusable Launch Vehicle (RLV). The work in this project will demonstrate the performance and lifetime of one-element and many-element combustors with gaseous O2/H2 injectors. This work supporting the RLV program is a cooperative venture of the NASA Lewis Research Center, the NASA Marshall Space Flight Center, Rocketdyne, and the Pennsylvania State University. Information about gas-gas rocket injector performance with O2/H2 is very limited. Because of this paucity of data, new testing is needed to improve the knowledge base for testing and designing new injectors for the RLV and to improve computer models that predict the combusting gas flows of new injector designs. Therefore, detailed observations and measurements of the combusting flow from many-element injectors in a rocket engine are being sought. These observations and measurements will be done with three different tools: schlieren photography, ultraviolet imaging, and Raman spectroscopy. The schlieren system will take photos of the density differences in combusting flow, the ultraviolet movies will determine the location of the hydroxyl (OH) radical in the combustion flow, and the Raman spectroscopic measurements will provide the combustion temperature and amount of water (H2O), hydrogen (H2), and oxygen (O2) in the combustor. Marshall is providing overall program management, design and computational fluid dynamics (CFD) analyses, as well as funding for the work at Penn State. An existing, windowed combustor and several injectors will be provided by Rocketdyne--two injectors for the initial screening tests and one with an optimized design based on the best design found in the screening tests. Lewis will provide a nozzle and several injectors for the screening test program. The configuration of the injectors will be based on a design chosen by all the participants, and their elements will be based on the coaxial and impinging flow. Lewis also will provide the instrumentation for the flow-field measurements: schlieren, ultraviolet imaging, and Raman spectroscopy. In addition, thermocouples will measure heat flow on the injector face. Other traditional measurements of rocket performance will be made as well: chamber pressure, mass flow of each propellant, purge flow, and the barrier cooling gas flow. Penn State will conduct single-element testing with the injector elements from both the Rocketdyne and the jointly designed injectors. A wide variety of traditional and nontraditional injector designs will be tested in this program. The results will be valuable in computational fluid dynamics code validation and overall rocket combustion efficiency measurements. Correlations between combustion efficiency, laser measurements of species, and ultraviolet and visible light photography will also be made. Thus far, several different single-element injectors have been tested at Penn State and Lewis. The experimental setup of a rocket engine with a viewing window is shown. The combusting flow is shown. The results are helping engineers design the many element injectors.

Source record↗

Status of the RBCC Direct-Connect Mixer Combustor Experiment

The NASA Glenn Research Center is developing hydrogen based combined cycle propulsion technology for a single-stage-to-orbit launch vehicle application under a project called GTX. Rocket Based Combined Cycle (RBCC) propulsion systems incorporate one or more rocket engines into an airbreathing flow path to increase specific impulse as compared to an all rocket-powered vehicle. In support of this effort, an RBCC direct-connect test capability was established at the Engine Components Research Laboratory to investigate low speed, ejector ramjet, and initial ramjet operations and performance. The facility and test article enables the evaluation of two candidate low speed operating schemes; the simultaneous mixing and combustion (SMC) and independent ramjet stream (IRS). The SMC operating scheme is based on the fuel rich operations of the rocket where performance depends upon mixing between the rocket plume and airstream. In contrast, the IRS scheme fuels the airstream separately and uses the rocket plume to ignite the fuel-air mixture. This paper describes the test hardware and facility upgrades installed to support the RBCC tests. It also defines and discusses low speed technical challenges being addressed by the experiments. Finally, preliminary test results, including rocket risk mitigating tests, unfueled airflow tests, and the integrated system hot fire test will be presented.

Walker, James F.↗

Status of the RBCC Direct-Connect Mixer Combustor Experiment

The NASA Glenn Research Center is developing hydrogen based combined cycle propulsion technology for a single-stage-to-orbit launch vehicle application under a project called GTX. Rocket Based Combined Cycle (RBCC) propulsion systems incorporate one or more rocket engines into an airbreathing flow path to increase specific impulse as compared to an all rocket-powered vehicle. In support of this effort, an RBCC direct-connect test capability was established at the Engine Components Research Laboratory to investigate low speed, ejector ramjet, and initial ramjet operations and performance. The facility and test article enables the evaluation of two candidate low speed operating schemes; the simultaneous mixing and combustion (SMC) and independent ramjet stream (IRS). The SMC operating scheme is based on the fuel rich operations of the rocket where performance depends upon mixing between the rocket plume and airstream. In contrast, the IRS scheme fuels the airstream separately and uses the rocket plume to ignite the fuel-air mixture. This paper describes the test hardware and facility upgrades installed to support the RBCC tests. It also defines and discusses low speed technical challenges being addressed by the experiments. Finally, preliminary test results, including rocket risk mitigating tests, unfueled airflow tests, and the integrated system hot fire test will be presented.

Walker, James F.↗

Self-Adjusting Liquid Injectors for Combustors

A class of self-adjusting injectors for spraying liquid oxidizers and/or fuels into combustion chambers has been proposed. The proposed injectors were originally intended for use in rocket-engine combustion chambers, but could also be used to improve control over flows of liquid propellants in other combustion chambers. The basic idea of the proposed injectors is to use simple mechanisms, inside the injectors themselves, to adjust inlet areas so as to keep injection pressure drops at or near optimum values through out wide throttling ranges. These mechanisms would be actuated by the very pressure drops that they are intended to regulate.

Trinh, Huu↗

Storable Propellant Combustion Instability Program at Lewis Research Center

An experimental program at Lewis Research Center investigates acoustical-mode combustion instability in liquid propellant rockets. One phase of this program is concerned with nitrogen tetroxide and a 50-50 fuel blend of hydrazine-UDMH. Effects on combustor stability and performance by variations in injection velocities, impingement angle and distance, amd thrust per element of triplet injectors were studied in a 10.77-inch- diameter cylindrical combustor at chamber pressures of 100 and 300 psia. Nominal thrust levels were 6700 and 20 000 pounds. Stability rating was accomplished by the use of various size RDX explosive charges to generate tangential pressure disturbances. The injection velocity effect correlated by using a ratio V(sub o)/V(sub f). Stability correlation with V(sub o)/V(sub f) resulted in a sharply humped curve with maximum stability at a ratio of 1.2. Performance decreased with increase in V(sub o)/V(sub f) after a maximum at 0.7, which agreed fairly well with the "uniform mixture ratio distribution" criteria of the Jet Propulsion Laboratory. Variation of impingement angle from 38 deg to 120 deg indicated that performance correlated with the absolute velocity ratio V(sub o)/V(sub f), but stability correlation appeared to be best with a velocity ratio using the radial component of the fuel injection velocity V(sub o)/V(sub fr). Impingement distances from 0.5 to 1.0 inch appeared to have only slight effect on stability and performance. Investigation of injector thrust per element for V(sub o)/V(sub fr) ranging from 0.8 to 2.8 yielded convex maxima curves. Acoustic liners were also tested to improve a liner design computer program, to obtain design criteria, and to develop flight-type liners. A marginally stable and spontaneously unstable combustor were used to evaluate linear configurations. All liners were effective in the marginally stable configuration, and only liners with large theoretical absorptivity were successful in the spontaneously unstable combustor.

Tabata, William K.↗