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Optical Manufacturing and Testing Requirements Identified by the NASA Science Instruments, Observatories and Sensor Systems Technology Assessment

In August 2010, the NASA Office of Chief Technologist (OCT) commissioned an assessment of 15 different technology areas of importance to the future of NASA. Technology assessment #8 (TA8) was Science Instruments, Observatories and Sensor Systems (SIOSS). SIOSS assess the needs for optical technology ranging from detectors to lasers, x-ray mirrors to microwave antenna, in-situ spectrographs for on-surface planetary sample characterization to large space telescopes. The needs assessment looked across the entirety of NASA and not just the Science Mission Directorate. This paper reviews the optical manufacturing and testing technologies identified by SIOSS which require development in order to enable future NASA high priority missions.

Stahl, H. Philip↗

Wavefront sensing, control, and pointing

A majority of future NASA astrophysics missions from orbiting interferometers to 16-m telescopes on the Moon have, as a common requirement, the need to bring light from a large entrance aperture to the focal plane in a way that preserves the spatial coherence properties of the starlight. Only by preserving the phase of the incoming wavefront, can many scientific observations be made, observations that range from measuring the red shift of quasi-stellar objects (QSO's) to detecting the IR emission of a planet in orbit around another star. New technologies for wavefront sensing, control, and pointing hold the key to advancing our observatories of the future from those already launched or currently under development. As the size of the optical system increases, either to increase the sensitivity or angular resolution of the instrument, traditional technologies for maintaining optical wavefront accuracy become prohibitively expensive or completely impractical. For space-based instruments, the low mass requirement and the large temperature excursions further challenge existing technologies. The Hubble Space Telescope (HST) is probably the last large space telescope to rely on passive means to keep its primary optics stable and the optical system aligned. One needs only look to the significant developments in wavefront sensing, control, and pointing that have occurred over the past several years to appreciate the potential of this technology for transforming the capability of future space observatories. Future developments in space-borne telescopes will be based in part on developments in ground-based systems. Telescopes with rigid primary mirrors much larger than 5 m in diameter are impractical because of gravity loading. New technologies are now being introduced, such as active optics, that address the scale problem and that allow very large telescopes to be built. One approach is a segmented design such as that being pioneered by the W.M. Keck telescope now under construction at the Mauna Kea Observatory. It consists of 36 hexagonal mirror segments, supported on a framework structure, which are positioned by actuators located between the structure and the mirrors. The figure of the telescope is initialized by making observations of a bright star using a Shack Hartmann sensor integrated with a white light interferometer. Then, using sensed data from the mirror edges to control these actuators, the figure of the mosaic of 36 segments is maintained as if it were a rigid primary mirror. Another active optics approach is the use of a thin meniscus mirror with actuators. This technique was demonstrated on the European Southern Observatory's New Technology Telescope (NTT) and is planned for use in the Very Large Telescope (consists of four 8-m apertures), which is now entering the design phase.

Pitts, Thomas↗

Automated Figuring and Polishing of Replication Mandrels for X-Ray Telescopes

In support of the Constellation X mission the Optics Branch at Goddard Space Flight Center is developing technology for precision figuring and polishing of mandrels used to produce replicated mirrors that will be used in X-Ray telescopes. Employing a specially built machine controlled in 2 axes by a computer, we are doing automated polishing/figuring of 15 cm long, 20 cm diameter cylindrical, conical and Wolter mandrels. A battery of tests allow us to fully characterize all important aspects of the mandrels, including surface figure and finish, mid-frequency errors, diameters and cone angle. Parts are currently being produced with surface roughnesses at the .5nm RMS level, and half-power diameter slope error less than 2 arcseconds.

Krebs, Carolyn↗

James Webb Space Telescope (JWST) Optical Telescope Element (OTE) Architecture and Technology

The James Webb Space Telescope (JWST) Optical Telescope Element (OTE) is the first NASA segmented space telescope and is planned for launch in 201 1. The telescope architecture was recently finalized with the selection of the primary mirror material. This presentation reviews the telescope architecture and discusses the remaining key technological challenges of this element.

Feinberg, Lee D.↗

Structural Design Considerations for an 8-m Space Telescope

NASA's upcoming ARES V launch vehicle, with its' immerse payload capacities (both volume and mass) has opened the possibilities for a whole new paradigm of space observatories. It becomes practical to consider a monolith mirror of sufficient size to permit significant scientific advantages, both in collection area and smoothness or figure at a reasonable price. The technologies and engineering to manufacture and test 8 meter class monoliths is mature, with nearly a dozen of such mirrors already in operation around the world. This paper will discuss the design requirements to adapt an 8m meniscus mirror into a Space Telescope System, both launch and operational considerations are included. With objects this massive and structurally sensitive, the mirror design must include all stages of the process. Based upon the experiences of the Hubble Space Telescope, testing and verification at both component and integrated system levels are considered vital to mission success. To this end, two different component level test methods for gravity sag (the so call zero- gravity simulation or test mount) are proposed, with one of these methods suitable for the full up system level testing as well.

Arnold, William R. Sr.↗

The Instrument of the Imaging X-Ray Polarimetry Explorer

While X-ray spectroscopy, timing, and imaging have improved much since 1962 when the first astronomical nonsolar source was discovered, especially wi the launch of the Newton/X-ray Multi-Mirror Mission, Rossi/X-ray Timing Explorer, and Chandra/Advanced X-ray Astrophysics Facility, the progress of X-ray polarimetry has been meager. This is in part due to the lack of sensitive polarization detectors, which in turn is a result of the fate of approved missions and because celestial X-ray sources appear less polarized than expected. Only one positive measurement has been available until now: the Orbiting Solar Observatory measured the polarization of the Crab Nebula in the 1970s. The advent of microelectronics techniques has allowed for designing a detector based on the photoelectric effect of gas in an energy range where the optics are efficient at focusing in X-rays. Here we describe the instrument, which is the major contribution of the Italian collaboration to the Small Explorer mission called IXPE, the Imaging X-ray Polarimetry Explorer, which will launch in late 2021. The instrument is composed of three detector units based on this technique and a detector service unit. Three mirror modules provided by Marshall Space Flight Center focus X-rays onto the detectors. We show the technological choices, their scientific motivation, and results from the calibration of the instrument. IXPE will perform imaging, timing, and energy-resolved polarimetry in the 2–8 keV energy band opening this window of X-ray astronomy to tens of celestial sources of almost all classes.

79 ASTRONOMY AND ASTROPHYSICS↗

Lunar He-3, fusion propulsion, and space development

The recent identification of a substantial lunar resource of the fusion energy fuel He-3 may provide the first terrestrial market for a lunar commodity and, therefore, a major impetus to lunar development. The impact of this resource-when burned in D-He-3 fusion reactors for space power and propulsion-may be even more significant as an enabling technology for safe, efficient exploration and development of space. One possible reactor configuration among several options, the tandem mirror, illustrates the potential advantages of fusion propulsion. The most important advantage is the ability to provide either fast, piloted vessels or high-payload-fraction cargo vessels due to a range of specific impulses from 50 sec to 1,000,000 sec at thrust-to-weight ratios from 0.1 to 5x10(exp -5). Fusion power research has made steady, impressive progress. It is plausible, and even probable, that fusion rockets similar to the designs presented here will be available in the early part of the twenty-first century, enabling a major expansion of human presence into the solar system.

Santarius, John F.↗

Labview Implementation of Image Processing and Phasing Control for the SIBOA Segmented Mirror Testbed

NASA is preparing to launch the Next Generation Space Telescope (NGST). This telescope will be larger than the Hubble Space Telescope, be launched on an Atlas missile rather than the Space Shuttle, have a segmented primary mirror, and be placed in a higher orbit. All these differences pose significant challenges.' This effort addresses the challenge of implementing an algorithm for aligning the segments of the primary mirror during the initial deployment that was designed by Philip Olivier and members of SOMTC (Space Optics Manufacturing Technology Center). The implementation was to be performed on the SIBOA (Systematic Image Based Optical Alignment) test bed. Unfortunately, hardware/software aspect concerning SIBOA and an extended time period for algorithm development prevented testing before the end of the study period. Properties of the digital camera were studied and understood, resulting in the current ability of selecting optimal settings regarding saturation. The study was successful in manually capturing several images of two stacked segments with various relative phases. These images can be used to calibrate the algorithm for future implementation. Currently the system is ready for testing.

James D. Partridge↗

(abstract) Overview of NASA's Adaptive Structures Program

NASA's research program in Adaptive Structures was initiated seven years ago to provide the technology required for large (20-50 meters in dimension) precision (submicron) structures for observations from space. The current approach of designing thermally stable passive structures cannot meet the requirements and moreover the systems cannot be validated by ground tests. Adaptive Structures provides the capability to adjust the quasistatic dimensions of the structures, preload joints, add active damping, and provide the actuation forces necessary to attenuate the undesired dynamic motions. The technology is applicable to space platforms with various pointing instruments as well as for microspacecraft. This technology has been incorporated as part of a small Active Fold Mirror on the Wide Field Planetary Camera to be flown within the year to correct the optical errors in the Hubble Telescope. Highlights of NASA's Adaptive Structures research and applications will be presented along with future technology and research requirements for both small inexpensive spacecraft and large precision systems.

adaptive↗

Dynamic analysis of the large deployable reflector

The Large Deployable Reflector (LDR) is to be an astronomical observatory orbiting above Earth's obscuring atmosphere and operating in the spectral range between 30 microns and 1000 microns wavelength. The LDR will be used to study such astronomical phenomena as stellar and galactic formation, cosmology, and planetary atmospheres. The LDR will be the first observatory to be erected and assembled in space. This distinction brings with it several major technological challenges such as the development of ultra-lightweight deployable mirrors, advanced mirror fabrication techniques, advanced structures, and control of vibrations due to various sources of excitation. The purpose of this analysis is to provide an assessment of the vibrational response due to secondary mirror chopping and LDR slewing. The dynamic response of two 20-m LDR configurations was studied. Two mirror support configurations were investigated for the Ames concept, the first employs a six-strut secondary mirror support structure, while the second uses a triple-bipod support design. All three configurations were modeled using a tetrahedral truss design for the primary mirror support structure. Response resulting from secondary mirror chopping was obtained for the two Ames configurations, and the response of the primary mirror from slewing was obtained for all three configurations.

Calleson, Robert E.↗

Super Smooth Optics for Extra-Solar Planet Detection

The goal of imaging planets around the nearby stars has important scientific significance but requires the use of advanced methods of controlling diffracted and scattered light. Over the last three years we have undertaken a study of coronagraphic methods of controlling diffracted light and of figuring hyper-contrast optics. Progress in these two general areas have led to a proposed space-based, 1.9 meter diameter coronagraphic telescope designed specifically for very high performance in the imaging of faint objects near bright sources. This instrument, called the Circumstellar Imaging Telescope (CIT), relies on a new high efficiency coronagraph design and the careful control of scattered light by extremely smooth optics. The high efficiency coronagraph uses focal plane apodization in order to concentrate diffracted light more efficiently in the pupil. This allows convenient removal of the diffracted light by masking off parts of the telescope pupil while not sacrificing the center of the field. Reductions of diffracted light by factors exceeding 1000 are not only possible but are required in order to detect extra-solar planets. Laboratory experiments with this new design have confirmed the theoretical diffraction reductions to the limits of the optics used (factors of about 300) . The extremely high efficiency of this coronagraph puts strong constraints on the narrow angle scattered light due to figure errors in the telescope mirror. Since planets orbiting nearby stars are expected at angular distances of about 1 arcsecond, it is in this small angular range in which scattering must be controlled. The figure errors responsible for scattering in this range come from mid-spatial frequencies corresponding to correlation lengths of about 10 cm on the primary mirror. A primary mirror about 15 times smoother than the Hubble Space Telescope mirror is required for the CIT. Laboratory experiments indicate that small test mirrors can be fabricated with existing technology which come within a factor of two of this requirement.

Terrile, Richard J.↗

ATLAST-9.2m: a Large-Aperture Deployable Space Telescope

We present results of a study of a deployable version of the Advanced Technology Large-Aperture Space Telescope (ATLAST), designed to operate in a Sun-Earth L2 orbit. The primary mirror of the segmented 9.2-meter aperture has 36 hexagonal 1.315 m (flat to flat) glass mirrors. The architecture and folding of the telescope is similar to JWST, allowing it to fit into the 6.5 m fairing of a modest upgrade to the Delta-IV Heavy version of the Evolved Expendable Launch Vehicle (EELV). We discuss the overall observatory design, optical design, instruments, stray light, wavefront sensing and control, pointing and thermal control, and in-space servicing options.

Oergerle, William↗

Optimizing the Electroforming Process to Enhance the Thickness Uniformity of Full Shell X-Ray Optics

Electroforming replication technology at Marshall Space Flight Center has a long heritage of producing highquality full-shell X-ray mirrors for various applications. Nickel alloys are electroformed onto a super-polished mandrel in the electroforming process, then separated to form the replicated full-shell optic. Various parameters in the electroplating configuration could result in the nonuniformity of the shell’s thickness. Thickness nonuniformities primarily occur due to non-uniform electric field distributions in the electroforming tank during the deposition. Using COMSOL Multiphysics simulations, we have studied the electric field distributions during the deposition process. Using these studies, we have optimized the electric fields inside the tank using customized shields and insulating gaskets on the mandrel. These efforts reduced thickness non-uniformity from over 20% to under 5% percent. Improving the thickness uniformity of the shell aids in better mounting and alignment of shells in the optics module. Optimization of the electroforming process, in some cases, improved the optical performance of the shells. COMSOL optimizing of the electroforming process and the experimental results validating these simulations are presented in this article.

X-ray optics↗

Ultra-high, resolution, modular optical angle encoder for space-based opto-mechanical applications

A 27-bit optical encoder using a novel patent pending technology has been developed by the MicroE Development Center of BEI Sensors & Systems Company and tested by the Sensor Systems Group (SSG) Inc., in a positioning and stabilization mirror assembly (PSMA) designed and constructed under a grant from the Marshall Space Flight Center. Test results verified performance within the specifications of the PSMA.

Luther, Holger↗

XRCF Testing Capabilities

The Space Optics Manufacturing Technology Center's X-ray Calibration Facility has been recently modified to test Next Generation Space Telescope (NGST) developmental mirrors at cryogenic temperatures (35 degrees Kelvin) while maintaining capability for performance testing of x-ray optics and detectors. The facility's current cryo-optical testing capability and potential modifications for future support of NGST will be presented.

Reily, Cary↗

James Webb Space Telescope (JWST) Primary Mirror Material Selection

The James Webb Space Telescope (JWST) conducted a phase down select process via the Advanced Mirror System Demonstrator (AMSD) project to assess the Technology Readiness Level of various candidate mirror materials. This process culminated in the selection of Beryllium as the JWST primary mirror material. This paper outlines the mirror evaluation process, defines the selection criteria and summarizes the candidate mirror's performances.

Stahl, H. Philip↗

Analyses of Technology for Solid State Coherent Lidar

Over past few years, considerable advances have been made in the areas of the diode-pumped, eye-safe, solid state lasers and room temperature, wide bandwidth, semiconductor detectors operating in the near-infrared region. These advances have created new possibilities for the development of reliable and compact coherent lidar systems for a wide range of applications. This research effort is aimed at further developing solid state coherent lidar technology for remote sensing of atmospheric processes such as wind, turbulence and aerosol concentration. The work performed by the UAH personnel under this Delivery Order concentrated on design and analyses of laboratory experiments and measurements, and development of advanced lidar optical subsystems in support of solid state laser radar remote sensing systems which are to be designed, deployed, and used to measure atmospheric processes and constituents. Under this delivery order, a lidar breadboard system was designed and analyzed by considering the major aircraft and space operational requirements. The lidar optical system was analyzed in detail using SYNOPSIS and Code V optical design packages. The lidar optical system include a wedge scanner and the compact telescope designed by the UAH personnel. The other major optical components included in the design and analyses were: polarizing beam splitter, routing mirrors, wave plates, signal beam derotator, and lag angle compensator. This lidar system is to be used for demonstrating all the critical technologies for the development of a reliable and low-cost space-based instrument capable of measuring global wind fields. A number of laboratory experiments and measurements were performed at the NASA/MSFC Detector Characterization Facility, previously developed by the UAH personnel. These laboratory measurements include the characterization of a 2-micron InGaAs detectors suitable for use in coherent lidars and characterization of Holographic Optical Element Scanners. UAH personnel actively participated in the development of performance and operational requirements for the development of the high pulse energy transmitter laser and frequency-agile local oscillator laser, that are in-progress at NASA Langley Research Center and Jet Propulsion Laboratory.

Amzajerdian, Farzin↗