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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2006

Landing and Population Hazard Analysis for Stardust Entry in Operations and Entry Planning

Stardust is a comet sample return mission that successfully returned to Earth on January 15, 2006. Stardust's targeted landing area was the Utah Test and Training Range in the Northwest corner of Utah. Requirements for the risks associated with landing were levied on Stardust by the Utah Test and Training Range and NASA. This paper describes the analysis to verify that these requirements were met and and includes calculation of debris survivability, generation of landing site selection plots, and identification of keep-out zones, as well as appropriate selection of the landing site. Operationally the risk requirements were all met for both of the GOMO-GO polls, so entry was authorized.

simulation↗
NASA NTRS2019

Sustaining Phenolic Impregnated Carbon Ablator (PICA) for Future NASA Missions Including Discovery and New Frontiers

Phenolic Impregnated Carbon Ablator (PICA) was invented in the mid 1990's and due to its relatively low density and efficient performance has been the heat shield TPS of choice for a range of missions includ-ing, Stardust, OSIRIS-Rex, Mars Science Laboratry (MSL) and Mars 2020. PICA has also been the TPS solution on numerous Discovery and New Frontiers proposals, as both the heat shield and back shell TPS and is under consideration as both for the Mars Sample Return Earth Entry Vehicle (EEV) and the heat shield on the Sample Retrieval Lander (SRL). Recently NASA's Science Mission Directorate (SMD) has funded an activity to develop a more sus-tainable version of PICA and to expand the demon-strated capabilities of PICA both in manufacturing and aerothermal performance.

Thermal Protection Material↗
NASA NTRS2004

Preliminary Sample Analysis Plan for the Cometary and Interstellar Samples Being Returned by the Stardust Spacecraft

The NASA Stardust comet sample return mission is proceeding very well, and the science team breathed a collective sigh of relief following the successful comet sample collection phase which occurred during a 6.1 km/s, 340km-close flyby of comet Wild-2 on Jan 2 of this year. Multiple images of the comet nucleus were obtained and a variety of onboard instruments returned in situ data on the spatial distribution, particle size frequency and composition of the dust in the comet s coma. These data are currently being processed and analyzed. It is expected that 500-1000 comet particles >15 m were collected by impact into low density silica aerogel, as well as many more smaller grains. Previous tests with hypervelocity guns firing small particles into aerogel indicate that material should have successfully been collected by the Stardust aerogel [1&2]. In addition, many (~100) grains of interstellar material newly entering the Solar System should have been collected by the spacecraft during its cruise phase to the comet.

Zolensky, M.↗
NASA NTRS2004

Wild2 approach maneuver strategy used for Stardust spacecraft (extended abstract)

Stardust, NASA's first dedicated sample return mission to a comet, successfully flew through the comet dust around Wold2 on January 2, 2004. The spacecraft flew within 236 km of the comet, meeting the mission requirement of 250+/- 50 km on flyby distance. Stardust collected dust particles and took several images of the comet while flying close to Wild2. The spacecraft will return to earth with the comet samples on January 15, 2006. To accomplish the above objective, a large Deep Space Maneuver (DSM#) was implemented during June 17 and 18, 2003 and a series of Trajectory Correction Maneuvers (TCMs) were also implemented during the 30 days prior to encounter. Both maneuver design and executions were influenced by number of factors including the small body ephemeris uncertainty, predictability of small forces arising from 3-axis attitude limit cycling and spacecraft slews. Maneuver design processes, including contingency plans, and maneuver performance characteristics, are discussed in this paper.

dust↗
NASA NTRS2004

Fallen Star

The Sept 8 mishap of the Genesis probe raised fears of the same fate happening to the Stardust comet sample return mission due to parachute into the Utah desert in 2006 with similar recovery hardware.The crash also raised a caution flag for designers of future lunar and Mars sample return missions.

Morring, Frank, Jr.↗
NASA NTRS2019

The Acquisition, Containment, and Curation of Mars Samples on Earth

The Astromaterials Acquisition and Curation Office at NASA Johnson Space Center (henceforth AACO) is responsible for receiving and curating all of NASA’s extraterrestrial samples, current and future (as per NASA Policy Directive (NPD) 7100.10E “Curation of Extraterrestrial Materials”). As such, the AACO coordinates sample capture, containment, and transportation to the curation facility as well as documents, preserves, prepares, and distributes all of the samples within NASA’s astromaterial collections for research, education, and public outreach. Since the lunar rock and soil samples returned during the Apollo Program, NASA’s first Class V Restricted Earth Return Missions, the AACO curates six other astromaterials collections. Lessons learned from each collection and respective missions (e.g. Apollo, Genesis, Stardust) as well as advancements in science and technology have informed the AACO’s plan for acquiring and curating Martian samples. Given the nature of the collection, a mobile and modular facility is recommended. The two broad requirements a Mars sample facility must maintain are: 1) the ability to contain the samples to protect the public from exposure of an “unknown unknown” biological agent and 2) ensure the scientific integrity of the samples are maintained (while maximizing scientific outcome). Although Apollo samples were eventually deemed safe and released to the scientific community for evaluation, there is no guarantee that this will be the case for Martian samples. Therefore, the facility in which the samples will be contained and investigated must be modular and able to accommodate an array of instrumentation that could be highly variable depending on the initial scientific outcomes. Furthermore, in order to facilitate proper sample capture and containment upon landing as well as sample distribution to other laboratories with proper containment, a mobile facility is a valuable investment.

Harrington, Andrea D.↗
NASA NTRS2019

Ablators - From Apollo to Future Missions to Moon, Mars and Beyond

Apollo was designed to carry astronauts safely back from the Moon at return speeds exceeding 11 km/s and requireddevelopment of a new ablative thermal protection system (TPS) to protect the capsule from entry heating. Mercuryand Gemini, that preceded Apollo, were focused on Earth orbiting system demonstration and lessons learned fromthem were used in Apollo. The ablative material and associated system development for Lunar return conditionsrequired considerable ground and flight testing. Mars Viking Lander missions required a new lighter weight ablatoras entry heating was benign compared to Apollo. Pioneer-Venus and Galileo Probe missions required a new and morecapable ablator than Apollo. After two decades, Mars Pathfinder followed by Mars Exploration Rover missions,smaller than Viking but more demanding, were able to use Viking ablative TPS. At the same time, advances in manufacturing and materials technology led to development of innovative lightweight ablators. These new ablators enabled Stardust and Genesis Sample Return Missions. Around the turn of this century, NASA decided on a scaled-upversion of the Apollo capsule for human exploration of Moon and Mars and the ablative heat shield to protect the CrewExploration Vehicle ended up being the Apollo ablative TPS. The Artemis 1 mission is currently fitted with tiledsystem, different than Orion EFT-1 but with the Apollo ablative material as a result of lessons learned. NASA iscurrently planning on sample return missions from Mars, and this will require robust ablative TPS that can providehigher reliability than any other past mission. There are still unexplored high scientific value destinations in the solarsystem. In situ exploration of Uranus, Neptune, Saturn and sample return missions with return speed much higher thanStardust will require ablators capable of withstanding extreme entry that are also efficient. New ablative TPS havebeen developed in anticipation of these future missions. This paper is intended to tell the story of these ablators,illustrated through examples. We see the use of flight proven ablators was sometimes a risky proposition and newablators perceived to be higher risk have proved otherwise. The history of ablators illustrates the challenges eachmission had to address, either through the use of flight proven or new ablative TPS, to be successful.

Venkatapathy, Ethiraj↗
NASA NTRS1997

Thermal Response and Ablation Programs for TPS Sizing Computation

The computer programs developed at NASA Ames Research Center for TPS sizing computation have been applied to many NASA's space missions, such as Mars Pathfinder, StarDust, Mars 2001, DS-II, and Saturn Entry Probe. These computer programs include FIAT (Fully Implicit Ablation and Thermal Response Program, MAT (Multi-component Ablation Thermochemistry Program), TPSX (Thermal Protection Systems Expert & Material Properties Database), and TPSGui (Thermal Protection Systems Graphical User Interface). For most planetary missions, the aerothermodynamics and material response are strongly coupled; thus a closed loop iteration technique between the FIAT and CFD (Computational Fluid Dynamics) codes has been developed to obtain the high fidelity bench mark TPS sizing solution. The computer codes and predictive methods are presented and discussed in detail.

Chen, Y. K.↗
NASA NTRS1997

Entry Dispersion Analysis for the Stardust Comet Sample Return Capsule

Stardust will be the first mission to return samples from beyond the Earth-Moon system. The sample return capsule, which is passively controlled during the fastest Earth entry ever, will land by parachute in Utah. The present study analyzes the entry, descent, and landing of the returning sample capsule. The effects of two aerodynamic instabilities are revealed (one in the high altitude free molecular regime and the other in the transonic/subsonic flow regime). These instabilities could lead to unacceptably large excursions in the angle-of-attack near peak heating and main parachute deployment, respectively. To reduce the excursions resulting from the high altitude instability, the entry spin rate of the capsule is increased. To stabilize the excursions from the transonic/subsonic instability, a drogue chute with deployment triggered by an accelerometer and timer is added prior to main parachute deployment. A Monte Carlo dispersion analysis of the modified entry (from which the impact of off-nominal conditions during the entry is ascertained) shows that the capsule attitude excursions near peak heating and drogue chute deployment are within Stardust program limits. Additionally, the size of the resulting 3-sigma landing ellipse is 83.5 km in downrange by 29.2 km in crossrange, which is within the Utah Test and Training Range boundaries.

Desai, Prasun N.↗
NASA NTRS2005

Cutting Silica Aerogel for Particle Extraction

The detailed laboratory analyses of extraterrestrial particles have revolutionized our knowledge of planetary bodies in the last three decades. This knowledge of chemical composition, morphology, mineralogy, and isotopics of particles cannot be provided by remote sensing. In order to acquire these detail information in the laboratories, the samples need be intact, unmelted. Such intact capture of hypervelocity particles has been developed in 1996. Subsequently silica aerogel was introduced as the preferred medium for intact capturing of hypervelocity particles and later showed it to be particularly suitable for the space environment. STARDUST, the 4th NASA Discovery mission to capture samples from 81P/Wild 2 and contemporary interstellar dust, is the culmination of these new technologies. In early laboratory experiments of launching hypervelocity projectiles into aerogel, there was the need to cut aerogel to isolate or extract captured particles/tracks. This is especially challenging for space captures, since there will be many particles/tracks of wide ranging scales closely located, even collocated. It is critical to isolate and extract one particle without compromising its neighbors since the full significance of a particle is not known until it is extracted and analyzed. To date, three basic techniques have been explored: mechanical cutting, lasers cutting and ion beam milling. We report the current findings.

Tsou, P.↗
NASA NTRS2010

AutoGNC Testbed

A simulation testbed architecture was developed and implemented for the integration, test, and development of a TRL-6 flight software set called Auto- GNC. The AutoGNC software will combine the TRL-9 Deep Impact AutoNAV flight software suite, the TRL-9 Virtual Machine Language (VML) executive, and the TRL-3 G-REX guidance, estimation, and control algorithms. The Auto- GNC testbed was architected to provide software interface connections among the AutoNAV and VML flight code written in C, the G-REX algorithms in MATLAB and C, stand-alone image rendering algorithms in C, and other Fortran algorithms, such as the OBIRON landmark tracking suite. The testbed architecture incorporates software components for propagating a high-fidelity truth model of the environment and the spacecraft dynamics, along with the flight software components for onboard guidance, navigation, and control (GN&C). The interface allows for the rapid integration and testing of new algorithms prior to development of the C code for implementation in flight software. This testbed is designed to test autonomous spacecraft proximity operations around small celestial bodies, moons, or other spacecraft. The software is baselined for upcoming comet and asteroid sample return missions. This architecture and testbed will provide a direct improvement upon the onboard flight software utilized for missions such as Deep Impact, Stardust, and Deep Space 1.

Carson, John M., III↗
NASA NTRS2004

Earth return maneuver strategies for Genesis and Stardust

As part of NASA's Discovery Program, Genesis and Stardust will be the first missions since the Apollo Program to return samples collected in deep space. To constrain costs of recovery, entry requirements must be much tighter than those imposed on Apollo. Spacecraft designs were also greatly simplified to limit costs, giving rise to a variety of operational limitations and constraints. In light of these considerations, approach to Earth presents a challenge in terms of both mission planning and navigation. This paper discusses strategies for trajectory correction during the Earth return phases of both missions.

Williams, Kenneth E.↗
NASA NTRS2006

Implications of Cometary Water: Deep Impact, Stardust and Hayabusa

Three recent in situ spacecraft missions have explored comets or asteroids, producing data in conflict with the standard comet paradigm, the Whipple Dirty Snowball Model (DSM). We have developed an alternative Wet Comet Model (WCM) which proposes that comets undergo an irreversible phase change to a wet comet when they enter within Mars orbit. The WCM may explain some of the observational discrepancies seen by Deep Impact, Stardust and Hayabusa. In particular, it accurately predicted Deep Impact observation of organics, biominerals, and meltwater temperatures. Predictions concerning Stardust s returned cometary dust particles have yet to be falsified, but if comets are largely composed of the silicates seen by Stardust, there may be a cometary explanation for Itokawa s low density rubble-pile observed by Hayabusa.

Sheldon, Robert B.↗
NASA NTRS2017

NASA Sample Return Missions: Recovery Operations

The Utah Test and Training Range (UTTR), southwest of Salt Lake City, Utah, is the site of all NASA unmanned sample return missions. To date these missions include the Genesis solar wind samples (2004) and Stardust cometary and interstellar dust samples (2006). NASA’s OSIRIS-REx Mission will return its first asteroid sample at UTTR in 2023.

Pace, L. F.↗
NASA NTRS2003

The Stardust solar array

The Stardust program, part of NASA's Discovery Missions was launched on February 7. 1999. It's seven-year mission is to gather interstellar dust and material from the comet Wild-2 and return the material to earth in January 2006. In order to accomplish this mission, the satellite will orbit the sun a total of three times, traversing distances from a little under 1 AU to 2.7 AU. On April 18 2002 , the Stardust spacecraft reached its furthest distance and broke the record for being the farthest spacecraft from the sun powered by solar energy, The Stardust solar panels were built with standard off the shelf 10 Ohm-cm high efficiency silicon solar cells. These solar cells are relatively inexpensive and have shown excellent characteristics under LILT conditions. In order to accommodate the varying temperature and intensity conditions on the electrical power subsystem, an electronic switch box was designed to reconfigure the string length and number of swings depending on the mission phase. This box allowed the use of an inexpensive direct energy transfer system for the electrical power system architecture. The solar panels and electrical power system have met all requirements. Telemetry data from the solar panels at 2.7 AU are in excellent agreement with flight predictions.

Stardust interstellar dust Wild-2 solar panels sol↗
NASA NTRS2006

Carbon Nanotube-enhanced Carbon-phenolic Ablator Material

Phenolic impregnated carbon ablator (PICA) is a thermal protection system (TPS) material developed at NASA Ames Research Center in the mid-90 s for Discovery missions. It was used on the Stardust return capsule heat shield which successfully executed the highest speed Earth entry to date on January 15, 2006. PICA is a porous fibrous carbon insulation infiltrated with phenolic resin, and is an excellent ablator that is effective for heating rates up to 1000 W/sq cm. It is one of several candidate TPS materials for the next generation of crewed spacecraft for Lunar and Mars missions. We will describe an ongoing research effort at NASA to improve mechanical properties of the phenolic matrix with carbon nanotubes. The aim is two-fold: to increase overall TPS strength during reentry and to improve Micrometeoroid/Orbital Debris (MMOD) protection in space. The former requires at least a good dispersion of nanotubes in phenolic, while the latter also requires covalent bonding between them to couple and transfer impact energy effectively from matrix to nanotubes. We will discuss the required chemical functionalization of nanotubes, processing issues and test results.

Nikolaev, P.↗