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NASA NTRSDate not supplied

A Survey of Thermocouple Anomalies: Mechanisms, Interpretation, and Mitigation

Thermocouples (TCs) are a critical diagnostic sensor for high enthalpy environments including thermal protection systems (TPS) for atmospheric re-entry, hypersonic wind tunnels, and arc jet test facilities. They are used for both evaluating facility environmental conditions (enthalpy, heat flux) as well as for measuring in-situ material thermal response under test conditions (thermal conductivity, heat capacity, B’, etc.). Consequently, accurate TC measurements are fundamental for both material and facility verification and validation (V&V). However, a number of TC anomalies have been observed in both ground tests and flight instrumentation. These anomalies are caused via various coupling mechanisms: electrostatic gradients, temperature-dependent electrical shorts, radio pickup, magnetic induction, and pressure-dependent leaks. All of these mechanisms can, if unaddressed, result in obviously compromised results or worse, non-physical measurements which appear reasonable. This work will survey known anomaly mechanisms and discuss ongoing efforts to quantify and mitigate anomaly mechanisms including anomaly modeling, diagnostics, and new TC designs/development.

Thermocouple Anomalies↗

NASA NTRS2021

Analytical Methods and Testbeds for Characterizing Adsorbents and Catalysts for Atmosphere Revitalization of Crewed Spacecraft

Spacecraft environmental control and life support systems (ECLSS) include a number of air revitalization (AR) technologies to provide breathable air and a comfortable living environment to the crew. Crew health and comfort is ensured by controlling human produced CO2 (1 kg person-1 day-1) and water vapor (~2 kg person-1 day-1), and by removing trace contaminants (TCs) from cabin air. These life support functions on-board the International Space Station (ISS) are carried out by the Carbon Dioxide Removal Assembly (CDRA), the Water Processor Assembly (WPA), and the trace contaminant control system (TCCS). During the development of the TCCS, new analytical and theoretical methods were developed in the 1970s for characterizing adsorption and desorption characteristics of activated carbons for the purpose of designing suitable AR technologies required for controlling airborne trace contaminants within spacecraft cabins during long exploration missions. The TCCS removes harmful volatile organic compounds and other trace contaminants from the circulating air. It consists of a granular activated carbon (GAC) bed for the removal of high molecular weight contaminants and ammonia followed by a heated catalytic bed for low molecular weight hydrocarbons. The high temperature catalytic oxidizer (HTCO) of the TCCS, which operates at 400°C and requires 120W average power, removes low molecular weight compounds such as carbon monoxide (CO), formaldehyde (CH2O), and methane (CH4), that pass through the GAC bed. The Air Revitalization Laboratory at the Kennedy Space Center (KSC) was established to develop new analytical methods for evaluating emerging ECLSS technologies for use in future AR architectures. General properties of adsorbents and catalysts are required for trace contaminant control system design calculations and vendor-supplied data are seldom available at relevant process conditions of interest to spacecraft cabin applications. To address this shortcoming, appropriate testbeds were developed to measure the desired properties of AR technologies being considered for use in ECLS architectures. Generally, the testbeds developed at KSC challenge the test media (activated carbon, impregnated activated carbon, catalysts, zeolites, solid amines, or pleated filters) with simulated spacecraft gas streams containing representative mixtures of trace contaminants (volatile organic compounds, ammonia, CO, CO2, or siloxanes) at the flow rates, temperatures, and relative humidity that will be encountered within manned spacecraft. Work performed at KSC funded by NASA’s Advanced Exploration (AES) Program has included: Identifying candidate sorbents to replace commercially obsolete impregnated carbons for NH3 control within the TCCS, characterizing their adsorptive capacities using simulated spacecraft gas streams, and ranking their appropriateness in various AR applications; evaluating novel low temperature catalysts for controlling CO and formaldehyde by traditional and photocatalytic methods for trace contaminant control; development of analytical methods to assess regenerable solid amine performance for CO2 control via pressure swing adsorption. The Air Revitalization lab was also funded to study trace contaminant control by other NASA programs. These include: screening of candidate sorbents for the design of new Charcoal HEPA Integrated Particle Scrubber (CHIPS) filters for removing siloxanes from cabin air; characterizing the performance of an impregnated activated carbon at low humidity for use in ORION ECLS; screening of sorbents for protecting the Sabatier 2.0 catalyst from DMSO2, siloxanes, NH3, and solid amine byproducts.

Monje, Oscar↗

NASA NTRSDate not supplied

Pre-Tropical Cyclone Squall Lines and the Connection to the Diurnal Cycle during Hurricane Laura (2020)

Previous studies on the tropical cyclone (TC) diurnal cycle have shown in observations and modeling the presence of outward propagating squall lines. These squall lines were observed in several TCs during the 2020 Atlantic hurricane season. Of these squall lines, one observed in Hurricane Laura made landfall over 14 hours prior to the hurricane’s eye. This squall was responsible for numerous tornado warnings, which disrupted preparations and evacuations ahead of the storm’s landfall. This study seeks to characterize these squall lines and their environmental and thermodynamic characteristics, determine whether they behave more like midlatitude squall lines or tropical cyclone rain bands, and assess the performance of the convection-allowing High Resolution Rapid Refresh model in forecasting them over the ocean and over land. By using a combination of operational radar data, a network of surface weather observations from land and sea, satellite data, and HRRR model output, this case will undergo an extensive evaluation based on criteria from past literature in order to better understand these features as a whole and in relation to the diurnal cycle.

Vivian L Brasfield↗

NASA NTRSDate not supplied

Pre-Tropical Cyclone Squall Lines and the Connection to the Diurnal Cycle in Hurricane Laura (2020)

Previous studies on the tropical cyclone (TC) diurnal cycle have shown in observations and modeling the presence of outward propagating squall lines. These squall lines were observed in several TCs during the 2020 Atlantic hurricane season. Of these squall lines, one observed in Hurricane Laura made landfall over 13 hours prior to the hurricane’s eye. This squall was responsible for numerous tornado warnings, which disrupted preparations and evacuations ahead of the storm’s landfall. This study seeks to characterize these squall lines and their environmental and thermodynamic characteristics, determine whether they behave more like midlatitude squall lines or tropical cyclone rain bands, and assess the performance of the convection-allowing High Resolution Rapid Refresh model in forecasting them over the ocean and over land. By using a combination of operational radar data, a network of surface weather observations from land and sea, satellite data, and HRRR model output, this case will undergo an extensive evaluation based on criteria from past literature in order to better understand these features as a whole and in relation to the diurnal cycle.

Vivian L Brasfield↗

NASA NTRSDate not supplied

Observational Analysis of Atlantic Basin Tropical Cyclone Squall Lines and Relationship to the Diurnal Cycle

Previous studies on the tropical cyclone (TC) diurnal cycle have shown in observations and modeling the presence of outward propagating squall lines. These squall lines were observed in several TCs during recent Atlantic hurricane seasons. Of these squall lines, one observed in Hurricane Laura made landfall over 14 hours prior to the hurricane’s eye. This squall was responsible for 40 tornado warnings, which disrupted preparations and evacuations ahead of the storm’s landfall. This study seeks to characterize these squall lines and their environmental and thermodynamic characteristics, determine whether they behave more like midlatitude squall lines or tropical cyclone rain bands, and assess the performance of the convection-allowing High Resolution Rapid Refresh model in forecasting them over the ocean and over land. By using a combination of operational radar data, a network of surface weather observations from land and sea, satellite data, and HRRR model output, this case will undergo an extensive evaluation based on criteria from past literature in order to better understand these features as a whole and in relation to the diurnal cycle.

Vivian Brasfield↗

NASA NTRSDate not supplied

Analyzing the Tropical Cyclone Diurnal Cycle using GPM, TROPICS, and other Spaceborne Observations

Tropical cyclones (TCs) exhibit a distinct diurnal cycle of high clouds and rainfall, marked by an expansion of the TC cirrus canopy during the day and enhanced rainfall overnight. Recent modeling work also has uncovered a diurnal cycle of low-level radial and tangential winds in simulated storms, marked by an expansion of the surface wind field overnight and into the morning, along with increasing maximum wind speed in the eyewall. These results suggest that diurnal changes in radiative heating tendencies not only affect upper-level cirrus clouds and precipitating convection, but also the low-level circulation. This presentation will characterize expansions of the TC rain field using the Global Precipitation Measurement (GPM) Mission’s Integrated Multi-Satellite Retrievals for GPM (IMERG) half-hourly precipitation estimates. The Level 3 IMERG-Final rainfall data are azimuthally averaged about TC center positions in the Atlantic and Eastern Pacific basins, accounting for asymmetries due to vertical wind shear and storm motion. Preliminary results indicate that the TC rain field expands overnight and through the morning, reaching its maximum extent during the afternoon. This evolution is considerably asymmetric, however, with expansion favored downshear of the storm center. The results are broadly consistent with previous work that characterized the TC diurnal cycle using other observations and simulations. A similar analysis is performed using microphysical retrievals from the GPM Goddard Profiling algorithm and lightning data from the Geostationary Lightning Mapper to understand the relationship between the diurnal cycle, ice microphsyics, and lightning. Finally, with the ongoing Time-Resolved Observations of Precipitation structure and storm Intensity with a Constellation of Smallsats (TROPICS) mission, we will discuss our plans to leverage TROPICS for enhanced observation of the TC diurnal cycle.

Patrick Duran↗

NASA NTRSDate not supplied

Relating Lightning Activity to the Convective Evolution of Pre-Genesis Tropical Disturbances

Lightning and environmental characteristics are analyzed for National Hurricane Center (NHC) invest disturbances. For 2019-2021, Atlantic NHC invest tracks are grouped into disturbances that eventually developed into tropical cyclones (TCs) and ones that did not. Data from the NASA/NOAA Geostationary Lightning Mapper (GLM) is used to quantify potential differences in total optical energy, flash extent density, and flash area between the groups. To provide environmental context to the lightning results, vertical profiles from the NOAA Unique Combined Atmospheric Processing System (NUCAPS) dataset will be investigated. Specifically, the profiles will provide insight into the temperature and moisture structure of the invests. In addition to the composite analysis, interesting cases of tropical cyclogenesis will be examined in further detail. Overall, this work seeks to further our understanding of lightning properties and convective environments in tropical cyclogenesis.

Justin W Whitaker↗

NASA NTRSDate not supplied

Assessing the Impact of SMAP Soil Moisture Data Assimilation on the Simulation and Prediction of Tropical Cyclone Idai

The role of soil moisture in the evolution of tropical cyclones (TCs) approaching land has long been recognized. Dry land surface conditions can lead to faster dissipation of a TC over land (often associated with changes in precipitation structure), whereas very wet conditions can help sustain or even re-intensify a TC. The ability to forecast post-landfall TC evolution and mitigate the associated socio-economic impact thus hinges on accurate knowledge of land surface conditions prior to landfall. The NASA Soil Moisture Active Passive (SMAP) mission provides accurate observations of soil moisture globally and at high revisit times of 2-3 days. It has been shown that the assimilation of SMAPbrightness temperatures (Tb) significantly improves modeled land surface states and thus has the potential to constrain land surface initial conditions in TC forecasts. In this presentation, we investigate this potential through an extensive set of Observing System Experiments that systematically assess the impact of assimilating SMAP Tbs on TC forecast skill in the Goddard Earth Observing System. Focusing on the case of TC Idai, we show that the assimilation of SMAP generally leads to a drier soil moisture analysis for the land surface underneath much of the storm’s circulation. An exception is the direct TC track, where SMAP assimilation increases soil moisture. These changes are reflected in the surface fluxes, which propagate the land surface state changes to the atmosphere. This results a TC that is overall weaker with lower winds, but with a better-defined eye and a slightly smaller track error than a simulation without SMAP DA. The changes in soil moisture resulting from the assimilation of SMAP also impact the total precipitation amounts as well as the precipitation structure associated with TC Idai.

SMAP↗

NASA NTRSDate not supplied

The Convective Nature of the Tropical Cyclone Lifecycle via GLM and GPM Observations

This study examines the convective nature of the tropical cyclone (TC) lifecycle from tropical storm through extratropical transition. We analyze lightning observations collected from the Geostationary Lightning Mapper (GLM) on the GOES-16 satellite in combination with coincident passive microwave and Ku-band radar observations collected from Global Precipitation Measurement (GPM) mission satellites. A unique aspect of this study, which spans the Atlantic basin hurricane seasons 2018-2020, is that it provides the first known total lightning observations in TCs throughout their extratropical (ET) transition. Analysis of Tropical Storm (TS), Category 1-2 hurricanes (CAT12), Category 3-5 hurricanes (CAT35), and ET time periods, which are grouped by storm-motion and shear-relative characteristics, show that lightning maxima generally occur regimes of down-motion (up-shear), consistent (inconsistent) with previous studies. Further analysis also breaks down time periods by geographic location (e.g., land, coast, ocean) and shear strength; shifting lightning patterns are observed with increasing shear. The lightning maxima are also generally collocated with minima in 37-GHz brightness temperature observations, which is indicative of precipitation-sized ice. DPR Ku-band reflectivity profiles from the GPM Precipitation Feature (PF) database exhibit distinct differences in depth and intensity for electrically active PFs vs those that are not. On average, PFs defined by a rain rate threshold are larger for hurricane strength ITPs (CAT12, CAT35) as compared to either TS or ET ITPs. This indicates that during the hurricane strength ITPs, PFs may be capturing the entire, symmetric rain shield.

hurricane↗

NASA NTRSDate not supplied

Thermal Response of Thermoplastic Composite Tape During In-situ Consolidation Automated Fiber Placement Using a Laser Heat Source

Composite materials have tremendous potential in the design and manufacture of commercial aircraft due to their high strength-to-weight and stiffness-to-weight properties. However, the use of composite materials is currently limited by high cost and long manufacturing time. The National Aeronautics and Space Administration (NASA) initiated the Hi-rate Composite Aircraft Manufacturing (HiCAM) project to investigate promising composite processing technologies with a goal of vastly improving composite commercial aircraft manufacturing rate (4-6x faster than current production rates). Laser assisted automated fiber placement (AFP) of thermoplastics is a key technology that could increase speed of composite manufacturing, but the technology has not been fully developed. In-situ consolidation AFP of thermoplastics (ICAT) could reduce time and cost even further by eliminating the time and equipment required for post-consolidation. In this work, the thermal response of laser heated ICAT was investigated using forward looking infrared (FLIR) and embedded thermocouples (TCs) to better understand fusion between layers (autohesion). Detailed explanation of the algorithm to combine FLIR and TC data will be presented. In addition, the effect of robot speed on time above melting temperature was quantified.

Laser Heating↗

NASA NTRSDate not supplied

Instrument Level TVAC Testing of the PACE OCI Loop Heat Pipes

The Thermal Control System (TCS) of the Plankton, Aerosol, Cloud, ocean Ecosystem (PACE) Ocean Color Instrument (OCI) incorporates two propylene Loop Heat Pipes (LHP). A Thermal Vacuum (TVAC) test was conducted at NASA Goddard Space Flight Center to characterize the fully integrated OCI in the test-as-you-fly configuration. Within the constraints of movement of the OCI in the TVAC chamber, an elaborate series of trending and calibration tests have been accomplished. This paper presents the measured LHP performance along with lessons learned.

loop heat pipe↗

NASA NTRSDate not supplied

Relating Lightning Flash Characteristics to Convective Structure in Tropical Cyclones

For decades, lightning has been used with some success as an indicator of tropical cyclone (TC) intensity change. An increase in inner-core lightning is usually associated with TC intensification, but this is not always the case. Significant lightning outbreaks have been observed in weakening storms, and hurricanes can rapidly intensify in the total absence of inner-core lightning. These conflicting results arise because lightning production depends on convective and microphysical characteristics that can arise during both intensification and weakening phases in TCs. Recent work using flash size and energy metrics provided by the Geostationary Lightning Mapper (GLM) aboard the GOES-R series of satellites shows some promise in distinguishing between lightning outbreaks that correspond to intensification and those that correspond to weakening. If a hurricane is rapidly intensifying in the presence of inner-core lightning, the size and optical energy of the flashes generally increases as intensification proceeds. It is hypothesized that this relationship is governed by changes in the TC-scale circulation that produce enhanced upper-level outflow and large, strongly helical convective updrafts in the inner core. These changes increase the quantity and spatial extent of charged upper-level ice, which allows large intracloud flashes to occur when electric field breakdown occurs. This presentation will present objective diagnostics of convective asymmetry using azimuthal wavenumber decomposition of GOES-R Advanced Baseline Imager brightness temperatures. The degree of symmetry will be related to GLM flash characteristics to better understand how changes in the symmetry of TC inner-core convection relates to flash rate, size, and energy. It will also show how the evolution of inner-core asymmetries relates to the spatial distribution and characteristics of lightning flashes in the inner core.

Patrick Duran↗

NASA NTRSDate not supplied

ISRU Pilot Excavator (IPEx) Technology Readiness Level 5 Design Overview

This paper details the mechanical and mechatronic design of the Technology Readiness Level (TRL)-5 In-Situ Resource Utilization (ISRU) Pilot Excavator (IPEx). IPEx is a robotic excavator designed for a technology demonstration of regolith mining in the lunar south -pole region. The novel design uses pairs of counter-acting excavation tools called bucket drums, that dig at the same time in opposing directions to reduce the reaction force needed, thereby enabling mining with a small, low-mass, robotic system. IPEx builds on the prior work of the Regolith Advanced Surface Systems Operations Robot (RASSOR), which is the TRL-4 implementation of this concept. The TRL-5 IPEx subsystems that are discussed in this paper include: Regolith Delivery Subsystem (RDS), Mobility Subsystem (MS), Cameras and Dust Mitigation Subsystem (CDMS), and Thermal Control Subsystem (TCS). Each subsystem is described in detail with rationale for design selections. Dust tolerance is a key feature for IPEx and this paper details a thermal control system with an actuated radiator cover and phase change material as well as camera modules with removable electrodynamic dust shields (EDS). Additional components such as actuators, wheels, and bucket drums are discussed in detail. Due to their complexity, the avionics and software subsystems will be discussed in a separate publication.

RASSOR↗

NASA NTRSDate not supplied

Thermal Vacuum Testing Strategy and Thermal Desktop Model Correlation for the Moon to Mars Planetary Autonomous Construction Technologies (MMPACT) Robotic Terrestrial Arm

This paper discusses the initial thermal vacuum testing of the MMPACT robotic terrestrial arm. The robotic arm is part of a construction system designed for the lunar south pole surface. The first thermal vacuum test was a risk mitigation test to ensure the arm could operate in vacuum, with all other data collection as secondary priorities. 44 thermocouples (TCs) were attached to the arm. Installation was done with additional care to account for both the extra wiring harness weight on the arm with the TC wires and increased focus on stabilizing the TC attachments to the moving components. Thermal steady state of <= 0.01°C/hour was reached for the hot set of testing conditions. This data was used to correlate the Thermal Desktop (TD) model to the test results within +/- 5°C.

Thermal analysis↗

NASA NTRS2024

Post-CDR Thermal Design and Analysis of the Starburst Instrument

The StarBurst Multimessenger Pioneer is a small satellite serving as a wide-field gamma-ray observatory designed to detect the initial emissions of short gamma ray bursts, electromagnetic indicators of neutron star mergers. This paper will detail the thermal design and analysis of the instrument, which includes both the control electronics and crystal detector units (CDUs). The CDUs are a critical component essential to mission success and have the narrowest temperature range, however the CDU thermal model is low fidelity at the time of Critical Design Review (CDR) before a final CDU design is completed. Therefore, a more detailed CDU model is created for post-CDR analysis to update the passive Thermal Control System (TCS) design and efficiently maintain the operational and survival temperature limits with minimal heater power. Including the additional detail is necessary to determine the final Multilayer Insulation (MLI) design, including material selection and coverage, coating selection, and required heater power.

thermal design↗

NASA NTRSDate not supplied

Thermal Vacuum Testing Strategy and Thermal Desktop Model Correlation for the Moon to Mars Planetary Autonomous Construction Technologies (MMPACT) Robotic Terrestrial Arm

Thermal analysis↗

NASA NTRS2024

Post-CDR Thermal Design and Analysis of the Starburst Instrument

thermal design↗

NASA NTRS2026

Designing a Propylene-Glycol Coolant Servicer System for Gateway’s Internal Active Thermal Control System

A human spacecraft ATCS—especially one using single-phase coolant loops exposed to cabin atmospheric conditions—requires periodic degassing and refilling to support long-duration missions of 15 to 30 years. During initial fill operations, system maintenance, gas permeation, and quick-disconnect mating or de-mating, small amounts of gas can gradually enter the coolant system over time. This can lead to degraded heat transfer performance, pump cavitation, and potentially pump vapor lock if a significant gas volume accumulates over time. Additionally, system leaks and routine fluid sampling can gradually reduce accumulator volumes to unacceptable levels, requiring periodic refills. In more severe cases, catastrophic changes in fluid composition may necessitate emergency draining, refilling, and degassing to ensure continued system functionality. These risks were identified and mitigated on the ISS ITCS through the development of a dual-membrane degasser ORU and a Fluid Servicer System ORU for coolant refilling. These systems were developed for the fully water-based ISS ITCS Coolant[1]. The Gateway space station, the first permanent human habitat in lunar orbit, uses a propylene-glycol/water coolant mixture, which has significantly different fluid properties compared to pure water. Because microgravity degassing technologies are sensitive to fluid surface tension and viscosity, existing ISS hardware is not suitable for servicing a propylene-glycol-based TCS. Unlike the ISS, the Gateway will operate in a higher-radiation environment and must meet stricter mass constraints due to its location outside of low earth orbit. This Government Furnished Equipment (GFE) flight hardware project aims to develop a lightweight, radiation-resistant Coolant Servicer System (CSS) capable of degassing and refilling Gateway’s propylene-glycol water-based IATCS.

Propylene Glycol Water↗