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At least 199 records · Page 11

Hardware and Software Integration to Support Real-Time Space-Link Emulation

Prior to operational use, communications hardware and software must be thoroughly tested and verified. In space-link communications, field testing equipment can be prohibitively expensive and cannot test to non-ideal situations. In this paper, we show how software and hardware emulation tools can be used to accurately model the characteristics of a satellite communication channel in a lab environment. We describe some of the challenges associated with developing an emulation lab and present results to demonstrate the channel modeling. We then show how network emulation software can be used to extend a hardware emulation model without requiring additional network and channel simulation hardware.

Murawski, Robert↗

RST Optical Telescope Integration and Test Preparation

The OTA for the Nancy Grace Roman Space Telescope includes the primary mirror, secondary mirror, and aft optics for guiding light into the Wide Field Instrument and the Coronagraph Instrument. The telescope is taking shape as the tested optical mirror assemblies are integrated. The assemblies have been thermal cycled to the cold temperatures for infrared operation, load tested to launch loads, vibration tested, and optically tested. Testing included launch-level vibration testing of the 2.4-meter light-weighted primary mirror assembly. In addition, the telescope control electronics (TCE) box has been fully assembled and the environmental testing of the TCE is progressing. Pictures and descriptions of the integration and test progress are provided, along with performance results measured at these levels of assemblies. Planning and test equipment preparation for the telescope thermal vacuum testing continues including plans to take advantage of the large dynamic range available with focus diversity phase retrieval and a Shack-Hartmann wavefront sensor for the gravity-sagged primary mirror.

Tony L Whitman↗

Flammability control in the oxygen environment of the Apollo guidance and navigation equipment

The Apollo guidance and navigation (G&N) equipment test program, the redesign philosophy, and the actual equipment modifications that were used to limit burn rates in an environment of 100 percent oxygen at pressures of 6.2 and 16 psia are described. The major approach was a serious basic review of the real function of the nonmetallic materials of concern. The result of this review was that the materials could be replaced, eliminated, or covered by nonflammable metallic materials. Although several low-flammability nonmetallic materials were investigated, the direct approach of cover, eliminate, or replace generally proved to be quicker and more effective.

Holley, M. D.↗

Performance testing of a Transit generator at JPL.

A Transit type thermoelectric generator, serial number QM-III, assembled with lightweight Isotec type thermoelectric panels, has been placed on test at the Jet Propulsion Laboratory. In its exterior appearance and main constructive features, generator QM-III is similar to the generator which was flown on the Transit satellite, launched into circular polar orbit on Sept. 2, 1972. The main difference between the flight generator and QM-III is that the flight hardware is heated by radioisotope decay, while QM-III is an ETG and is assembled with three different types of thermoelectric panels. The paper describes the generator and test equipment used and presents the results of the tests performed to date.

Rouklove, P.↗

Rotorcraft research testing in the National Full-Scale Aerodynamics Complex at NASA Ames Research Center

The unique capabilities of the National Full-Scale Aerodynamics Complex (NFAC) for testing rotorcraft systems are described. The test facilities include the 40- by 80-Foot Wind Tunnel, the 80- by 120-Foot Wind Tunnel, and the Outdoor Aerodynamic Research Facility. The Ames 7- by 10-Foot Subsonic Wind Tunnel is also used in support of the rotor research programs conducted in the NFAC. Detailed descriptions of each of the facilities, with an emphasis on helicopter rotor test capability, are presented. The special purpose rotor test equipment used in conducting helicopter research is reviewed. Test rigs to operate full-scale helicopter main rotors, helicopter tail rotors, and tilting prop-rotors are available, as well as full-scale and small-scale rotor systems for use in various research programs. The test procedures used in conducting rotor experiments are discussed together with representative data obtained from previous test programs. Specific examples are given for rotor performance, loads, acoustics, system interactions, dynamic and aeroelastic stability, and advanced technology and prototype demonstration models.

Warmbrodt, W.↗

Ground Software Maintenance Facility (GSMF) user's manual

Instructions for the Ground Software Maintenance Facility (GSMF) system user is provided to operate the GSMF in all modes. The GSMF provides the resources for the Automatic Test Equipment (ATE) computer program maintenance (GCOS and GOAL). Applicable reference documents are listed. An operational overview and descriptions of the modes in terms of operator interface, options, equipment, material utilization, and operational procedures are contained. Test restart procedures are described. The GSMF documentation tree is presented including the user manual.

Aquila, V.↗

Detailed measurements in the SSME high pressure fuel turbine with smooth rotor blades

Several tests of the Rocketdyne configuration of the Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) Turbine have been completed in the Turbine Test Equipment (TTE) at Marshall Space Flight Center. The tests involved using scaled performance parameters and model measurements to predict the performance of the turbine. The overall performance has been the primary objective of the tests to date, but more detailed measurements are also of interest. During the most recent test of the Rocketdyne configuration of the HPFTP turbine with smooth rotor blades, several different measurement techniques were used to study the turbine inlet and exit velocity profiles, boundary layer thicknesses, turbulence intensities, etc. Data has been obtained using various hot film probes and three-hole cobra probes. Laser Velocimeter measurements were also made. The test plan and test data will be presented and discussed as well as lessons learned on how to obtain the various types of data.

Hudson, Susan T.↗

Radiation Challenges for Electronics in the Vision for Space Exploration

The slides present a brief snapshot discussing electronics and exploration-related challenges. Radiation effects have been the prime target, however, electronic parts reliability issues must also be considered. Modern electronics are designed with a 3-5 year lifetime. Upscreening does not improve reliability, merely determines inherent levels. Testing costs are driven by device complexity; they increase tester complexity, beam requirements, and facility choices. Commercial devices may improve performance, but are not cost panaceas. There is need for a more cost-effective access to high energy heavy ion facilities such as NSCL and NSRL. Costs for capable test equipment can run more than $1M for full testing.

LaBel, Kenneth A.↗

Fitting Leak Test Report: Ground-Based Cryogenic Leak Test of Fittings for Cryogenic Fluid Management

EXECUTIVE SUMMARY Mechanically connected joints used in cryogenic fluid lines as part of space flight elements need to survive launch vibrations and remain leak-free to minimize the loss of on-board commodity and hazardous gas accumulation. In 2020, a cryogenic test apparatus was developed which can evaluate the leak performance of pressurized threaded fluid fittings. The fittings were mounted in the TVAC and cooled to cryogenic test temperature and pressurized with helium while the leak rate was measured using a calibrated GHe leak detector. The test articles for the initial proof of concept testing were ¼ and 1 inch Swagelok VCR fittings with three different types of seal rings copper, nickel, and Ni. Each fitting configuration (size/seal material) was subjected to two consecutive cryogenic thermal cycles, followed by exposure to a launch vibration profile at ambient temperature, after which two additional TVAC cycle tests were performed. The testing reported here is a continuation of the 2020 tests with a statistically significant large number of samples and test runs. Three Swagelok VCR fitting sizes were tested ¼, ½ and 1 inch, and five (5) samples of each fitting size, each sample was tested with SST and Ni seal rings (Total of 30 unique test articles). Each test article was subjected to four (4) thermal cycles. Half of these cycles were performed before vibration testing and half were performed after vibration testing. The vibration testing was performed to evaluate the ability of the fittings to survive launch-type vibration profiles and remain leak-free. Leak checking of each fitting was completed at temperatures between 20K – 30K. The test procedure in Section 8.0 was designed to facilitate a qualification test program by allowing a higher test throughput rate coupled with repeatable test profiles. Results were very positive and show that out of the 30 samples they all passed with leak rates a factor of 2-3 lower than the established 10-6sccs GHe leak threshold. The result showed the Ni seals had lower leak rate, but the SST was more rugged. There were two deviations where damage to the Ni seal ring during assembly resulted in a leaky fitting, this is discussed in Section 10.7 Test Deviations. These fittings show great promise for space flight use and further testing is recommended to fully qualify the fittings per the ASTM F1387-19 and/or other relevant NASA specifications. The test equipment hardware and software capability developed for this testing is generic and not restricted to VCR fittings. It can be employed to evaluate/qualify the leak performance of other types of fittings and a wide range of other cryogenic fluid components such as valves, gages, connectors, etc.

Cryogenic↗

NASA Progress on the Development and Qualification of a 12-kW Hall-Effect, Solar Electric Propulsion Thruster

I. Motivation and Background Beginning in 2014, the National Aeronautics and Space Administration (NASA) Space Technology Mission Directorate (STMD) began a project to increase the state of the art for the Hall-Effect Solar Electric Propulsion (SEP) technology. The resulting Advanced Electric Propulsion System (AEPS) project has developed a 12 kW Hall Current Thruster in support of the NASA mission to establish a permanent human presence in lunar orbit and to land the next American astronauts on the South Pole of the Moon. The project is led by the NASA Glenn Research Center, supported by the Jet Propulsion Laboratory and development, qualification & flight hardware all provided by L3 Harris Aerojet Rocketdyne (AR).The AEPS project has completed the development testing of a high power, solar electric propulsion Hall Current thruster that will be used on the NASA Power & Propulsion Element (PPE) of the Gateway space station. NASA initially built three Technology Development Units to understand key characteristics of the hall-effect rocket with magnetic shielding. The design led to development testing on two Engineering Test Unit Thrusters and multiple critical components. The project has begun production of the three flight thrusters and entered qualification testing at the component and thruster levels. II. Approach NASA and AR teams completed all development phases of the project, including full development and integration testing of the Engineering Model hardware, Critical Design Review, and ground test equipment validation, as well as fabrication and acceptance testing of the initial qualification thruster. Qualification and verification of the environmental and life requirements of the AEPS design was initiated in the Fall of 2023 and will be accomplished on two thruster units and using a series of component-level tests during 2024 and 2025. Environmental testing will incorporate functional reference firings, shock, vibration, and Thermal Vacuum (TVAC) testing. Life verification will assess the thruster wear and performance over the lifetime of the Gateway spacecraft. Critical component qualification tests include cathode heater, magnet coils, magnet heaters, temperature sensors, and a cathode assembly that will undergo life cycle testing on multiple units. Flight thrusters will complete assembly and acceptance testing and be delivered to the PPE program in early 2025. III. Preliminary and Anticipated Results The program has completed the acceptance testing, including dynamic testing and hot fire characterization, of the first qualification thruster. In the Fall of 2023, the program entered the environmental qualification phase for thruster testing. This paper will present an overview of the AEPS thruster project, thruster capabilities and flight design, preliminary results from the thruster acceptance and qualification testing, component life cycle testing and flight hardware status.

Clayton Kachele↗

Configurable Hardware And Software For Multiple Related Uses

Control Monitor Unit (CMU) is system of configurable hardware and software undergoing development for use in controlling and monitoring complex systems of equipment. Provides comprehensive array of capabilities for such functions as processing equipment-test data for calibration and diagnosis, controlling operation of equipment in real time, simulating operation of equipment, and processing large streams of scientific-measurement data. Automates many of ground operations involved in preparing and testing spacecraft prior to launch. Also useful in variety of similar applications; for example, testing aircraft, ships, power plants, and automated production lines.

Uhrlaub, David R.↗

Network Extender for MIL-STD-1553 Bus

An extender system for MIL-STD-1553 buses transparently couples bus components at multiple developer sites. The bus network extender is a relatively inexpensive system that minimizes the time and cost of integration of avionic systems by providing a convenient mechanism for early testing without the need to transport the usual test equipment and personnel to an integration facility. This bus network extender can thus alleviate overloading of the test facility while enabling the detection of interface problems that can occur during the integration of avionic systems. With this bus extender in place, developers can correct and adjust their own hardware and software before products leave a development site. Currently resident at Johnson Space Center, the bus network extender is used to test the functionality of equipment that, although remotely located, is connected through a MILSTD- 1553 bus. Inasmuch as the standard bus protocol for avionic equipment is that of MIL-STD-1553, companies that supply MIL-STD-1553-compliant equipment to government or industry and that need long-distance communication support might benefit from this network bus extender

Marcus, Julius↗

Remote measurement of the water content of snowpacks

Electronic equipment for sensing moisture content of snowpacks is described. Components of electronic test equipment are illustrated and methods of conducting tests are explained. Possibilities for airborne sensing are examined.

Linlor, W. I.↗

Micro-scale crease-and-fold apparatus

Crease and fold resistance of polymeric films and test equipment for determining mechanical properties is discussed. Components of equipment and method of operation are described. Illustration of test device is provided.

Muraca, R. F.↗

Results of ground vibration tests on a YF-12 airplane

Ground vibration tests were conducted on a YF-12 airplane. To approximate a structural free-free boundary condition during the tests, each of the landing gears was supported on a support system designed to have a low natural frequency. The test equipment and the procedures used for the ground vibration tests are described. The results are presented in the form of frequency response data, measured mode lines, and elastic mode shapes for the wing/body, rudder, and fuselage ventral fin. In the frequency range between 3.4 cps and 28.8 cps, nine symmetrical wing/body modes, six antisymmetrical wing/body modes, two rudder modes, and one ventral fin mode were measured.

Wilson, R. J.↗

Atomization and Mixing Study

The primary objective was the obtainment of atomization and mixing performance data for a variety of typical liquid oxygen/hydrocarbon injector element designs. Such data are required to establish injector design criteria and to provide critical inputs to liquid rocket engine combustor performance and stability analysis, and computational codes and methods. Deficiencies and problems with the atomization test equipment were identified, and action initiated to resolve them. Test results of the gas/liquid mixing tests indicated that an assessment of test methods was required. A series of 71 liquid/liquid tests were performed.

Ferrenberg, A.↗