All Nuclear Hybrid Superheater Design Method
The 'All Nuclear Hybrid' (ANH) concept combines Light Water (LWR) and Generation IV (Gen IV) reactor technologies to produce superheated steam. LWR technology characteristically produces steam temperatures of ∼300 C. Process steam demands such as refineries and hydrogen production can require steam temperatures that exceed 600 C. Therefore, an additional heat source must be added to provide the heat to increase or 'boost' the temperature of the steam generated from by the LWR. A recent study demonstrated that application of the ANH concept to a refinery optimized the use of nuclear technologies and maximized carbon dioxide emission reductions. The objective of the present work is to size the heat exchangers (Superheaters) required to apply the ANH concept to a Westinghouse AP1000 LWR to produce 675 C superheated steam. Two GenIV reactor concepts are considered to provide the additional heat source and high primary coolant temperatures required to produce the superheated steam: a High temperature Gas Reactor (HTGR) using helium as primary coolant, and a Molten Salt reactor. The details of the GenIV reactor designs are not the focus of this study; however, the primary coolant thermal conditions from these concepts are utilized directly in the superheater sizing calculations. Also, a tube and shell superheater design is assumed for the superheater due to its extensive use in the nuclear and other industries. The ANH concept generates superheated steam by first utilizing LWR technology to accomplish the phase change from liquid water to steam within the steam generator. This is a well-established technology with several decades of successful safe operation. Next, the concept utilizes GenIV reactor technology to superheat the steam. Since both the working fluids in the superheater are single phase, the heat transfer and pressure drop calculations required to size the superheater can be performed without complex two-phase computer analyses (i.e., RELAP5). This study presents an approach for the sizing the ANH superheater using an iterative LMTD heat exchanger design method. (authors)