Aircraft Engine Diagnostics
Engine durability and performance retention concepts are discussed. Other topics include engine diagnostics for performance retention and engine condition monitoring systems.
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Performance of a Double-row Radial Aircraft Engine with Three Methods of Safety-fuel Injection
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IMPELLERS, FUEL-INJECTION - NACA↗
Effect of exhaust pressure on knock-limited performance of an air-cooled aircraft-engine cylinder
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ENGINE CYLINDERS - TEMPERATURES↗
Noninterference Systems Developed for Measuring and Monitoring Rotor Blade Vibrations
In the noninterference measurement of blade vibrations, a laser light beam is transmitted to the rotor blade tips through a single optical fiber, and the reflected light from the blade tips is collected by a receiving fiber-optic bundle and conducted to a photodetector. Transmitting and receiving fibers are integrated in an optical probe that is enclosed in a metal tube which also houses a miniature lens that focuses light on the blade tips. Vibratory blade amplitudes can be deduced from the measurement of the instantaneous time of arrival of the blades and the knowledge of the rotor speed. The in-house noninterference blade-vibration measurement system was developed in response to requirements to monitor blade vibrations in several tests where conventional strain gauges could not be installed or where there was a need to back up strain gauges should critical gauges fail during the test. These types of measurements are also performed in the aircraft engine industry using proprietary in-house technology. Two methods of measurement were developed for vibrations that are synchronous with a rotor shaft. One method requires only one sensor; however, it is necessary to continuously record the data while the rotor is being swept through the resonance. In the other method, typically four sensors are employed and the vibratory amplitude is deduced from the data by performing a least square fit to a harmonic function. This method does not require continuous recording of data through the resonance and, therefore, is better suited for monitoring. The single-probe method was tested in the Carl facility at the Wright- Patterson Air Force Base, and the multiple-probe method was tested in NASA Glenn Research Center's Spin Rig facility, which uses permanent magnets to excite synchronous vibrations. Representative results from this test are illustrated in the bar chart. Nonsynchronous vibrations were measured online during testing of the Quiet High Speed Fan in Glenn s 9- by 15-Foot Low-Speed Wind Tunnel. Three sensors were employed, enabling a reconstruction of the vibratory patterns at the leading and trailing edges at the tip span, as well as a determination of vibratory amplitudes for every blade.
Kurkov, Anatole P.↗
Impact of future fuel properties on aircraft engines and fuel systems
From current projections of the availability of high-quality petroleum crude oils, it is becoming increasingly apparent that the specifications for hydrocarbon jet fuels may have to be modified. The problems that are most likely to be encountered as a result of these modifications relate to engine performance, component durability and maintenance, and aircraft fuel-system performance. The effect on engine performance will be associated with changes in specific fuel consumption, ignition at relight limits, at exhaust emissions. Durability and maintenance will be affected by increases in combustor liner temperatures, carbon deposition, gum formation in fuel nozzles, and erosion and corrosion of turbine blades and vanes. Aircraft fuel-system performance will be affected by increased deposits in fuel-system heat exchangers and changes in the pumpability and flowability of the fuel. The severity of the potential problems is described in terms of the fuel characteristics most likely to change in the future. Recent data that evaluate the ability of current-technology aircraft to accept fuel specification changes are presented, and selected technological advances that can reduce the severity of the problems are described and discussed.
Rudey, R. A.↗
Airframe/propulsion integration characteristics at transonic speeds
The aerodynamic characteristics for both single and twin-engine high-performance aircraft are significantly affected by shock induced flow interactions as well as other local flow interference effects which usually occur at transonic speeds. These adverse interactions can not only cause high drag, but also cause unusual aerodynamic loadings and/or severe stability and control problems. Many programs are under way to not only develop method for reducing the adverse effects, but also to develop an understanding of the basic flow conditions which are the primary contributors. It is anticipated that these programs will result in technologies which can reduce the aircraft cruise drag through improved integration as well as increase aircraft maneuverability through the application of thrust vectoring. Some of the primary integration problems for twin-engine aircraft at transonic speeds are identified, and several methods are demonstrated for reducing or eliminating the undersirable characteristics, while enhancing configuration effectiveness.
Henderson, William P.↗
The gate studies: Assessing the potential of future small general aviation turbine engines
Four studies were completed that explore the opportunities for future General Aviation turbine engines (GATE) in the 150-1000 SHP class. These studies forecasted the potential impact of advanced technology turbine engines in the post-1988 market, identified important aircraft and missions, desirable engine sizes, engine performance, and cost goals. Parametric evaluations of various engine cycles, configurations, design features, and advanced technology elements defined baseline conceptual engines for each of the important missions identified by the market analysis. Both fixed-wing and helicopter aircraft, and turboshaft, turboprop, and turbofan engines were considered. Sizable performance gains (e.g., 20% SFC decrease), and large engine cost reductions of sufficient magnitude to challenge the reciprocating engine in the 300-500 SHP class were predicted.
Strack, W. C.↗
New opportunities for future small civil turbine engines: Overviewing the GATE studies
An overview of four independent studies forecasts the potential impact of advanced technology turbine engines in the post 1988 market, identifies important aircraft and missions, desirable engine sizes, engine performance, and cost goals. Parametric evaluations of various engine cycles, configurations, design features, and advanced technology elements defined baseline conceptual engines for each of the important missions identified by the market analysis. Both fixed-wing and helicopter aircraft, and turboshaft, turboprop, and turbofan engines were considered. Sizable performance gains (e.g., 20% SFC decrease), and large engine cost reductions of sufficient magnitude are predicted to challenge the reciprocating engine in the 300-500 SHP class.
Strack, W. C.↗
Aerodynamic performance of 0.5 meter-diameter, 337 meter-per-second tip speed, 1.5 pressure-ratio, single-stage fan designed for low noise aircraft engines
Overall and blade-element aerodynamic performance of a 0.271-scale model of QF-1 are presented, examined, and then compared and evaluated with that from similar low noise fan stage designs. The tests cover a wide range of speeds and weight flows along with variations in stator setting angle and stator axial spacing from the rotor. At design speed with stator at design setting angle and a fixed distance between stage measuring stations, there were no significant effects of increasing the axial spacing between rotor stator from 1.0 to 3.5 rotor chords on stage overall pressure ratio, efficiency or stall margin.
Gelder, T. F.↗
Drag evaluation of the Bellanca Skyrocket II
The Bellanca Skyrocket II, possessor of five world speed records, is a single engine aircraft with high performance that has been attributed to a laminar flow airfoil and an all composite structure. Utilization of composite materials in the Skyrocket II is unique since this selection was made to increase the aerodynamic efficiency of the aircraft. Flight tests are in progress to measure the overall aircraft drag and the wing section drag for comparison with the predicted performance of the Skyrocket. Initial results show the zero lift drag is indeed low, equalling 0.016.
Gregorek, G. M.↗
The nonaxisymmetric nozzle - It is for real
A review is made of the current status of the nonaxisymmetric nozzle from a technology standpoint. Some of the potential payoffs attributed to this class of nozzles installed on twin-engine high performance fighter aircraft are addressed. These payoffs include a reduction in cruise drag through improved integration and an increase in aircraft maneuverability and agility through the application of thrust vectoring and reversing. Improved takeoff and landing characteristics also are expected through the use of thrust vectoring and reversing. Stealth and survivability aspects of the aircraft can be increased through a reduction of nozzle infrared signature and radar cross section.
Capone, F. J.↗
Bearing fatigue investigation 3
The operating characteristics of large diameter rolling-element bearings in the ultra high speed regimes expected in advanced turbine engines for high performance aircraft were investigated. A high temperature lubricant, DuPont Krytox 143 AC, was evaluated at bearing speeds to 3 million DN. Compared to the results of earlier, similar tests using a MIL-L-23699 (Type II) lubricant, bearings lubricated with the high density Krytox fluid showed significantly higher power requirements. Additionally, short bearing lives were observed when this fluid was used with AISI M50 bearings in an air atmosphere. The primary mode of failure was corrosion initiated surface distress (fatigue) on the raceways. The potential of a case-carburized bearing to sustain a combination of high-tangential and hertzian stresses without experiencing race fracture was also investigated. Limited full scale bearing tests of a 120 mm bore ball bearing at a speed of 25,000 rpm (3 million DN) indicated that a carburized material could sustain spalling fatigue without subsequent propagation to fracture. Planned life tests of the carburized material had to be aborted, however, because of apparent processing-induced material defects.
Nahm, A. H.↗
Secondary stream and excitation effects on two-dimensional nozzle plume characteristics
In order to design two-dimensional nozzle/ejector systems for future high performance aircraft, the basic engine exhaust plume velocity and temperature decay as effected by the secondary stream (ejector) and decay augmentation means must be assessed. Included in the assessment of the plume decay characteristics are the effects of nozzle aspect ratio and nozzle/ejector flow conditions. Nozzle/ejector plume decay can be enhanced by suitable excitation of the plume shear layers. Correlation of these factors are developed in a manner similar to those previously developed for conic and dual-flow nozzle plumes.
Vonglahn, Uwe H.↗
Secondary stream and excitation effects on two-dimensional nozzle plume characteristics
In order to design two-dimensional nozzle/ejector systems for future high performance aircraft, the basic engine exhaust plume velocity and temperature decay as effected by the secondary stream (ejector) and decay augmentation means must be assessed. Included in the assessment of the plume decay characteristics are the effects of nozzle aspect ratio and nozzle/ejector flow conditions. Nozzle/ejector plume decay can be enhanced by suitable excitation of the plume shear layers. Correlations of these factors are developed in a manner similar to those previously developed for conic and dual-flow nozzle plumes.
Von Glahn, Uwe H.↗
An Experimental Investigation of an Exhaust-gas-to-air Heat Exchanger for Use on Jet-stack-equipped Engines
Tests were made to determine the loss in exhaust-jet thrust and engine power resulting from the insertion of an exhaust-gas-to-air heat exchanger in a jet-type exhaust stack of an aircraft engine. The thermal performance of the heat exchanger was also determined.
HEAT EXCHANGERS↗
2.45 GHz Rectenna Designed for Wireless Sensors Operating at 500 C
High temperature wireless sensors that operate at 500 C are required for aircraft engine monitoring and performance improvement These sensors would replace currently used hard-wired sensors and lead to a substantial reduction in mass. However, even if the sensor output data is transmitted wirelessly to a receiver in the cooler part of the engine, and the associated cables are eliminated, DC power cables are still required to operate the sensors and power the wireless circuits. To solve this problem, NASA is developing a rectenna, a circuit that receives RF power and converts it to DC power. The rectenna would be integrated with the wireless sensor, and the RF transmitter that powers the rectenna would be located in the cooler part of the engine. In this way, no cables to or from the sensors are required. Rectennas haw been demonstrated at ambient room temperature, but to date, no high temperature rectennas haw been reported. In this paper, we report the first rectenna designed for 2.45 GHz operation at 500 C. The circuit consists of a microstrip dipole antenna, a stripline impedance matching circuit, and a stripline low pass filter to prevent transmission of higher harmonics created by the rectifying diode fabricated on an Alumina substrate. The rectifying diode is the gate to source junction of a 6H Sic MESFET and the capacitor and load resistor are chip elements that are each bonded to the Alumina substrate. Each element and the hybrid, rectenna circuit haw been characterized through 500 C.
Ponchak, George E.↗
Prototype Morphing Fan Nozzle Demonstrated
Ongoing research in NASA Glenn Research Center's Structural Mechanics and Dynamics Branch to develop smart materials technologies for aeropropulsion structural components has resulted in the design of the prototype morphing fan nozzle shown in the photograph. This prototype exploits the potential of smart materials to significantly improve the performance of existing aircraft engines by introducing new inherent capabilities for shape control, vibration damping, noise reduction, health monitoring, and flow manipulation. The novel design employs two different smart materials, a shape-memory alloy and magnetorheological fluids, to reduce the nozzle area by up to 30 percent. The prototype of the variable-area fan nozzle implements an overlapping spring leaf assembly to simplify the initial design and to provide ease of structural control. A single bundle of shape memory alloy wire actuators is used to reduce the nozzle geometry. The nozzle is subsequently held in the reduced-area configuration by using magnetorheological fluid brakes. This prototype uses the inherent advantages of shape memory alloys in providing large induced strains and of magnetorheological fluids in generating large resistive forces. In addition, the spring leaf design also functions as a return spring, once the magnetorheological fluid brakes are released, to help force the shape memory alloy wires to return to their original position. A computerized real-time control system uses the derivative-gain and proportional-gain algorithms to operate the system. This design represents a novel approach to the active control of high-bypass-ratio turbofan engines. Researchers have estimated that such engines will reduce thrust specific fuel consumption by 9 percent over that of fixed-geometry fan nozzles. This research was conducted under a cooperative agreement (NCC3-839) at the University of Akron.
Lee, Ho-Jun↗
Experimental and Analytical Studies of Smart Morphing Structures Being Conducted
The development of morphing aeropropulsion structural components offers the potential to significantly improve the performance of existing aircraft engines through the introduction of new inherent capabilities for shape control, vibration damping, noise reduction, health monitoring, and flow manipulation. One of the key factors in the successful development of morphing structures is the maturation of smart materials technologies.
Lee, Ho-Jun↗