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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 199 records · Page 11

Arched-outer-race ball-bearing analysis considering centrifugal forces

A first-order thrust load analysis that considers centrifugal forces but which neglects gyroscopics, elastohydrodynamics, and thermal effects was performed. The analysis was applied to a 150-mm-bore angular-contact ball bearing. Fatigue life, contact loads, and contact angles are shown for conventional and arched bearings. The results indicate that an arched bearing is highly desirable for high-speed applications. In particular, at an applied load of 4448 n (1000 lb) and a DN value of 3 million (20,000 rpm) the arched bearing shows an improvement in life of 306 percent over that of a conventional bearing.

Hamrock, B. J.↗

Loads and calculations of army airplanes

By comparing airplanes of known strength that have resisted all the usual and even extreme air loads with those that under like conditions were found to be insufficiently strong, the researchers, aided by scientific investigations, developed standards which are satisfactory for the calculation of airplane structures. Given here are standards applicable to loads on wing trusses, load factors for use in stress analysis, load factors required in sand testing, loads on control surfaces, loads on wing ribs, loads on landing gear, and rigidity of materials.

Stelmachowski, Ing↗

Test Verification of the Cassini Spacecraft Dynamic Model

The Cassini spacecraft mission to Saturn will be launched in October 1997, on a Titan IV/Centaur launch vehicle. Cassini is the largest interplanetary spacecraft ever developed. Before launch approval can be obtained, a test verified finite element model of the Cassini spacecraft must be completed and approved by NASA. The correctness of this model is critical to the final verification coupled loads analysis and margin of safety assessments.

Cassini↗

Nonproportional loading limit for structures

The design of most structures involves ensuring integrity for several independent loading conditions. Often, it is rational to design these, exploiting the ductility of the materials to reduce structural costs. Then, ensuring integrity evokes the need for nonmonotonic limit analyses. A groundwork is laid for implementing these analyses. An alternate limit load characterization to that of Greenberg is provided, a mathematical statement of the problem leading to both monotonic (proportional) and nonmonotonic limit loads values is formulated, a direct limit load analysis procedure for analysis within a finite-element framework is described, and limit loads for sets of simple structures are evaluated. A direct limit analysis process is described, and monotonic limit loads are characterized. The process furnishes 'exact' values of limit loads with increasing efficiency as the number of structural elements and force redundancy decreases. Tests show that the accuracy of predicting nonmonotonic limit loads is very sensitive to the number of degrees of freedom in the analysis compared with the total number in the model.

Melosh, R. J.↗

Appurtenance Influence on Type III Hanford Single-Shell Tank Structural Integrity

The interim stabilized Hanford Single Shell Tanks (SSTs) are currently undergoing a state of the art analysis to assess the structural integrity of the waste storage tanks, for cleanup and closure operations, considering their adverse thermal histories and an updated seismic hazard for the Hanford Site near Richland, Washington. The SSTs contain a variety of ancillary pits, piping, piping supports, risers, equipment, and penetrations known as appurtenances. These appurtenances may alter the structural response and ultimately could affect the structural integrity of the SSTs. An important challenge to the structural analysis of the SSTs is determining the impact of these appurtenances on structural integrity. To achieve this, the various appurtenances were reviewed and bounding appurtenance configurations for SST Types II and III tank designs were analyzed using finite element software. The bounding configurations for the Type II tanks considered four heavy offset pits with a central pit with and without a 36-inch diameter central post-construction penetration and four 42-inch diameter offset penetrations. The bounding configuration for the Type III tanks is a tank with two heavy offset pits and one heavy central pit. For each bounding configuration two finite element models are developed: a seismic analysis model and a thermal and operating loads analysis (TOLA) model. The TOLA models include a Type II or III thermal history, concrete cracking and thermal degradation, reinforcement yielding, and soil plasticity. Additionally, operating loads such as internal waste pressure and concentrated and distributed soil surface loads are applied to the TOLA model. The seismic model treats the tank concrete as linear elastic based on the present day degraded concrete properties. Also, in the seismic model the soil is treated as linear elastic while special techniques are used in the soil above the tank dome and along the tank wall to avoid soil arching and achieve the proper soil pressure on the tank walls. Seismic time histories (in the horizontal and vertical directions) are applied to the seismic model. The American Concrete Institute (ACI) has code requirements for nuclear safety-related concrete structures (ACI-349-06) that are used to evaluate the structural integrity of the SSTs. ACI-349-06 recommends evaluating factored load combinations against reduced tank section capacities to account for both loading and material uncertainties. From both the TOLA and seismic models the structural demands (forces and moments) are extracted from sections throughout the tank under the appropriate load combinations. These demands are compared against the ACI-349-06 capacities at each of the sections. This ratio of demand to capacity is reported as a measure of structural integrity. The Type II and Type III appurtenances configurations are found to increase the demand to capacity ratios in local regions near the appurtenances. Away from the appurtenances the influence on structural integrity is minor. A comparison of the Type II and III results show that even though the Type II offset pits weight less, they have a larger impact on the structural integrity of the tanks due to their locations. Finally, lessons learned from the Type II and Type III appurtenance analysis, and their application to the more complex Type IV structural integrity analysis, will be discussed.

appurtenances↗

Fracture of PC and PMMA cylinders in the Taylor tests

The present paper analyzes failure observed in polymer rods collided with a steel anvil under the Taylor cylinder impact experiments. The experimental and numerical analysis demonstrates that association of the failure patterns with the loading mode depends on the rod material. Two materials are considered in the paper, specifically, polymethylmethacrylate (PMMA) and polycarbonate (PC). Damage in PMMA rods at the Taylor tests is shown to be dominated by the shear load resulting in plastic deformation. In contrast, the major mechanism of damage in PC rods is governed by omni-directional (pressure) mode of load. Analysis of the damage in sections of the rods associated with the glass transition is also addressed in the present theoretical study. Failure in these polymers follows the traditional fracture wave mechanism for brittle glass-type materials due to load in the corresponding mode. Numerical analysis employs a two-phase model with improved inter-phase thermal balance accounting for the inter-phase mass, momentum, and heat exchanges during the glass phase transition, while damage being accumulated in time. In conclusion, the simulation results demonstrate a good correlation with the experimental results.

36 MATERIALS SCIENCE↗

Waste Tank Structural Assessment

This chapter describes the single and double shell tanks at Hanford, analysis of record and static and thermal loads analysis.

Grant, Christopher L.↗

User's manual for the Shuttle Electric Power System analysis computer program (SEPS), volume 2 of program documentation

The Shuttle Electric Power System Analysis SEPS computer program which performs detailed load analysis including predicting energy demands and consumables requirements of the shuttle electric power system along with parameteric and special case studies on the shuttle electric power system is described. The functional flow diagram of the SEPS program is presented along with data base requirements and formats, procedure and activity definitions, and mission timeline input formats. Distribution circuit input and fixed data requirements are included. Run procedures and deck setups are described.

Bains, R. W.↗

Applicability of Loads Estimation Techniques Using Sparse Acceleration Sensor Data to Spacecraft Structural Health Monitoring

The use of structural health monitoring systems on spacecraft structures can play a crucial role in ensuring the safety, reliability, and longevity of the structure by gathering and analyzing onboard sensor data. Of specific importance is monitoring for excessive loading at critical interfaces as any off-nominal structural excitations experienced by spacecraft structures can cause early unpredicted high structural life consumption or damage. The availability and cost of flight-certified sensors along with the size of spacecraft structures and allowable payload mass drives the need for a method to estimate loads using sparsely-located sensors. Numerous approaches such as physics-based, statistical learning, and physics-enhanced statistical learning algorithms have gained popularity among structural prognostics applications. However, developing noise-robust prediction models to assess loads and structural life predictions from a sparse multi-sensor data acquisition system can be a challenging task. This paper discusses the evaluation of physics-based versus machine-learning algorithms for predicting loads and structural life at mission critical locations on the spacecraft structure using a finite element loads analysis with the application of simulated noise and noise reduction techniques. To estimate the loads from accelerations, the physics-based algorithm leverages a loads transformation matrix from a Craig-Bampton reduced finite element model. A System Equivalent Reduction Expansion Process (SEREP) and a pseudo-inverse approach are considered to expand from the onboard sensor degrees of freedom to the Craig-Bampton model degrees of freedom. The machine learning algorithm provides a data driven solution/mapping of the sensor accelerations to the loads at the mission critical locations using a high dimensionality analysis. Although these strategies produce comparable loads prediction without noise, the limitations of these strategies with incorporating simulated noise and noise reduction techniques with low signal to noise ratio signals are evaluated. The study demonstrates the immense potential of statistical learning algorithms for sparse structural prognostic models and enhancing signal denoising techniques. These findings also highlight the need for noise-resilient prognostic models and low-noise data acquisition systems onboard spacecraft structures.

Spacecraft Structural Health Monitoring↗

Evaluation of in-vessel corium retention through external reactor vessel cooling for integral reactor

In-vessel corium retention through external reactor vessel cooling (IVR-ERVC) for a small integral reactor has been evaluated to determine the thermal margin for the prevention of a reactor vessel failure. A thermal load analysis from the corium pool to the outer reactor vessel wall in the lower plenum of the reactor vessel has been performed to determine the heat flux distribution. The critical heat flux (CHF) on the outer reactor vessel wall has been determined to fix the maximum heat removal rate through the external coolant between the outer reactor vessel and the insulation of the reactor vessel. Finally, the thermal margin has been evaluated by comparison of the thermal load with the maximum heat removal rate of the CHF on the outer reactor vessel wall. The maximum heat flux from the corium pool to the outer reactor vessel is estimated at approximately 0.25 MW/m{sup 2} in the metallic layer because of the focusing effect. The CHF of the outer reactor vessel is approximately 1.1 MW/m{sup 2} because of a two phase natural circulation mass flow. Since the thermal margin for the IVR-ERVC is sufficient, the reactor vessel integrity is maintained during a severe accident of a small integral reactor. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Secondary heat exchanger design and comparison for advanced high temperature reactor

Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Google/Makani Energy Kite Modeling (CRADA CRD-18-00569 Final Report)

In support of Makani’s energy kite development program, Makani engaged with NREL to develop, verify, and document a multiphysics engineering model of a megawatt-scale tethered energy kite (named KiteFAST). After the original development of KiteFAST was completed, Makani further engaged NREL to develop a software enhancement of KiteFAST to enable the dynamics modeling of an energy kite tethered to a floating offshore platform (named KiteFAST-OS). Before this project, the capability to model the aero-hydro-servo-elastic dynamics of an airborne wind energy (AWE) system with electricity generation on the flying device (fly gen) and crosswind flight operation did not exist. Such physics-based modeling capability is needed for loads analysis, structural design, and certification of energy kites. Throughout the project, an exclusive license kept KiteFAST and KiteFAST-OS available only to Makani, NREL, and its counterparts. With the ending of Makani, the KiteFAST and KiteFAST-OS software were merged into a single code base (named KiteFAST), the exclusive license was terminated, and the source code, documentation, and example models were released publicly.

17 WIND ENERGY↗

BD-CATS-IO

Modern cosmology and plasma physics codes are now capable of simulating trillions of particles on petascale systems. Each timestep output from such simulations is on the order of 10s of TBs. Summarizing and visualizing raw particle data is challenging, and scientists often focus on density structures, whether in the real 3D space, or a high-dimensional phase space. In this work, code was developed for reading 10s of terabytes of data and for writing the resultant cluster IDs for each particle. This code will be part of a highly scalable version of the clustering algorithm DBSCAN, and apply it to the largest datasets produced by state-of-the-art codes. The overall function of BD-CATS (Big Data Clustering at Trillion Particles Scale) is to perform end-to-end analysis: loading the data, dynamic partitioning, computing kdtrees, performing clustering analysis, and storing the results. BD-CATS-IO provides the functionality of loading the data and storing the results.

Byna, Surendra↗

Loads and low frequency dynamics - An ENVIRONET data base

The loads and low frequency dynamics data base, part of Environet, is described with particular attention given to its development and contents. The objective of the data base is to provide the payload designer with design approaches and design data to meet STS safety requirements. Currently the data base consists of the following sections: abstract, scope, glossary, requirements, interaction with other environments, summary of the loads analysis process, design considerations, guidelines for payload design loads, information data base, and references.

Garba, John A.↗

Methodology and Development of SLS Liftoff Loads

The methodologies and development of the loads experienced during liftoff of the NASA SLS Block I vehicle will be presented in this paper. The liftoff loads analysis traditionally captures the dynamics of vehicle/pad separation after engine/booster ignition coupled with other launch day environments like wind, overpressure, and engine side loads. Additionally, the liftoff analysis includes an on-pad engine shutdown prior to booster ignition. The SLS liftoff analysis is performed using a Monte Carlo analysis and this paper will explore the Monte Carlo process and the statistical approach to calculating the limit loads.

SLS↗