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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

Digital implementation of the TF30-P-3 turbofan engine control

The standard hydromechanical control modes for TF30-P-3 engine were implemented on a digital process control computer. Programming methods are described, and a method is presented to solve stability problems associated with fast response dynamic loops contained within the exhaust nozzle control. A modification of the exhaust nozzle control to provide for either velocity or position servoactuation systems is discussed. Transient response of the digital control was evaluated by tests on a real time hybrid simulation of the TF30-P-3 engine. It is shown that the deadtime produced by the calculation time delay between sampling and final output is more significant to transient response than the effects associated with sampling rate alone. For the main fuel control, extended update and calculation times resulted in a lengthened transient response to throttle bursts from idle to intermediate with an increase in high pressure compressor stall margin. Extremely long update intervals of 250 msec could be achieved without instability. Update extension for the exhaust nozzle control resulted in a delayed response of the afterburner light-off detector and exhaust nozzle overshoot with resulting fan oversuppression. Long update times of 150 msec caused failure of the control due to a false indication by the blowout detector.

Cwynar, D. S.↗

Nozzle exit exhaust products from space shuttle boost vehicle (November 1973 design)

Principal exhaust species emitted at various altitudes for two trajectories of the space shuttle vehicle are presented. The exhaust composition is given for the nozzle exit plane on the basis of equilibrium chemistry. Afterburning of excess H, H2, and CO in the plume is accounted for. Species considered include HCl and Al2O3, which have been recognized as environmentally significant, as well as others such as H2O (produced by both the solid rocket motor and the orbiter main engine) which, although innocuous, may participate in subsequent chemical reactions in the atmosphere.

Source record↗

Propulsion systems technology

The selection of components, control design, simulation, and tests are examined for designing supersonic propulsion systems. Inlet-engine combination under electronic control are shown. Design and test results from the integrated control for afterburning turbofan and supersonic cruise inlet are presented.

Hiller, K. W.↗

NO sub x deposited in the stratosphere by the space shuttle, phase 1

The results of calculations to determine the amount of NOx deposited in the stratosphere by space shuttle solid rocket motors (SRM) are presented. Flow properties and chemical composition in the exhaust nozzle and plume were analyzed. The nozzle calculations show that about 4.5 lbm/sec of NOx leaves the two SRMs. The total amount of NOx deposited in the stratosphere is related to the amount leaving the nozzle via an overall plume enhancement factor (OPEF), which depends upon the influence of afterburning and shocks in enhancing the exit plane NOx mole fraction. Calculations show that the OPEF is approximately 2, indicating the mass flow of NOx in the plume to be approximately l0 lbm/sec at 30 km altitude with a possible error factor of 4. For a vehicle velocity of 3750 ft/sec, therefore, the NOx deposition rate in the stratosphere is about 2.7 x 10(-3) lbm/ft.

Pergament, H. S.↗

Effect of a 180 deg-extent inlet pressure distortion on the internal flow conditions of a TF30-P-3

The measured effects of inlet pressure distortion on the internal flow temperatures and pressures of a TF30-P-3 afterburning turbofan engine are reported. Extensive inner-stage instrumentation combined with stepwise rotation of pressure distortion provided a high degree of circumferential resolution in the data. The steady-state spatial variation in pressures, temperature, and calculated flow velocity and the amplitude and extent of the distorted sectors are given. Data are presented for runs of 77 and 90 percent of low-speed-rotor design speed at pressure distortion levels two-thirds of that required to stall the engine. These data are compared with data taken at clean-inlet conditions. Results indicate that the inlet pressure distortion was quickly attenuated within the compressor, except at the hub of the low-pressure compressor. The distorted sectors also swirled and varied in extent as they passed through the engine. Average velocities within the compressor were about equal to the clean-inlet values.

Debogdan, C. E.↗

Castable thermal insulation for use as heat shields

Structural members supporting the afterburners of high thrust rocket engines are subjected to extreme heating, along with severe vibration and high acceleration levels during early lift-off. Chemically-bonded, castable, zircon composite foams were developed and successfully tested to meet specific, laboratory simulated lift-off conditions.

Mountvala, A. J.↗

Design and evaluation of a sensor fail-operational control system for a digitally controlled turbofan engine

A self-learning, sensor fail-operational, control system for the TF30-P-3 afterburning turbofan engine was designed and evaluated. The sensor fail-operational control system includes a digital computer program designed to operate in conjunction with the standard TF30-P-3 bill-of-materials control. Four engine measurements and two compressor face measurements are tested. If any engine measurements are found to have failed, they are replaced by values synthesized from computer-stored information. The control system was evaluated by using a realtime, nonlinear, hybrid computer engine simulation at sea level static condition, at a typical cruise condition, and at several extreme flight conditions. Results indicate that the addition of such a system can improve the reliability of an engine digital control system.

Hrach, F. J.↗

Modeling and analysis of the TF30-P-3 compressor system with inlet pressure distortion

Circumferential inlet distortion testing of a TF30-P-3 afterburning turbofan engine was conducted at NASA-Lewis Research Center. Pratt and Whitney Aircraft analyzed the data using its multiple segment parallel compressor model and classical compressor theory. Distortion attenuation analysis resulted in a detailed flow field calculation with good agreement between multiple segment model predictions and the test data. Sensitivity of the engine stall line to circumferential inlet distortion was calculated on the basis of parallel compressor theory to be more severe than indicated by the data. However, the calculated stall site location was in agreement with high response instrumentation measurements.

Mazzawy, R. S.↗

IPCS implications for future supersonic transport aircraft

The Integrated Propulsion Control System (IPCS) demonstrates control of an entire supersonic propulsion module - inlet, engine afterburner, and nozzle - with an HDC 601 digital computer. The program encompasses the design, build, qualification, and flight testing of control modes, software, and hardware. The flight test vehicle is an F-111E airplane. The L.H. inlet and engine will be operated under control of a digital computer mounted in the weapons bay. A general description and the current status of the IPCS program are given.

Billig, L. O.↗

Jet exhaust and support interference effects on the transonic aerodynamic characteristics of a fighter model with two widely spaced engines

Jet exhaust, nozzle installation, and model support interference effects on the longitudinal aerodynamic characteristics of a twin-engine fighter model were determined. Realistic jet exhaust nozzle configurations and a reference configuration with a simulated vertical-tail support were tested. Free-stream Mach number was varied from 0.6 to 1.2, and model angle of attack from 0 deg to 9 deg. The jet exhaust affected drag more than it affected lift and pitching moment. The largest effects occurred at a Mach number of 0.9 and for the afterburning mode of exhaust nozzle operation. The combined differences between the aerodynamic characteristics of the realistic and reference configurations (which were due to afterbody and nozzle contours, jet operation, and simulated reference support interference) were considerably different from those for the jet interference alone.

Compton, W. B., III↗

Effect of nonlifting empennage surfaces on single-engine afterbody/nozzle drag at Mach numbers from 0.5 to 2.2

The effect of empennage interference on the drag characteristics of a model with a single engine fighter aft end with convergent-divergent nozzles was studied. The dry and maximum afterburning nozzle power settings were investigated. A high pressure air system was used to provide jet total pressure ratios up to 20.0. In an attempt to quantify and reduce adverse empennage interference and decrease aft-end drag, several empennage arrangements (variable tail surface location), contour bump configurations, and locally contoured afterbodies were investigated. The results of the investigation indicate that empennage interference effects can be significant at transonic and supersonic speeds. The most effective means of reducing adverse empennage interference is the proper relocation of individual tail surfaces. The aft or conventional empennage arrangement produced the highest aft-end drag at all conditions investigated.

Berrier, B. L.↗

Procedures used in flight tests of an integrated propulsion control system on an F-111E airplane

A digital integrated propulsion control system (IPCS) was tested on an F-111E airplane. The IPCS provided full authority control of the left inlet and the TF30 afterburning engine. Supersonic test conditions were of primary interest. The operational procedures and maneuvers developed for IPCS evaluation, displays for test monitoring and data acquisition, flight safety, and problems encountered are discussed. The software refinements that made modifications to standard flight test procedures necessary are described. The flexibility of digital control and the ways software was used to overcome hardware deficiencies are discussed. Application of these procedures to a typical IPCS flight is described.

Baer, J. L.↗

Static and flyover noise measurements of an inverted profile exhaust jet

Tests using a TF30 mixed flow afterburning turbofan engine in an F-111 airplane were conducted to study the noise characteristics of an inverted velocity profile jet. Full-authority digital engine control allowed the inverted profile jet to be compared to a uniform jet of equal thrust statically and in flight. An exhaust velocity survey showed that the ratio of the outer to inner stream velocities was 1.37; therefore, only small noise reductions were expected. At static conditions, the inverted profile jet was approximately 3 decibels quieter than the uniform jet at peak noise angles. During a flyover it was approximately 1 decibel quieter.

Burcham, F. W., Jr.↗

The development and flight test of an electronic integrated propulsion control system

Advanced technical features of the electronic integrated propulsion control system (IPCS) and flight evaluation tests of IPCS (F-111E with TF30-P-9 engines as test vehicle) are described. Nine baseline flight tests and 15 IPCS flight tests were conducted. Instrumentation, data acquisition and data processing systems, software maintenance procedures, flight test procedures, flight safety criteria, flight test results, and ground and flight testing of the aircraft system are described. Advantages conferred by IPCS include: faster accelerations (both gas generator and afterburner performance), better thrust and flight control, reduced flight idle thrust, reduced engine ground trim, extended service ceiling, automatic stall detection, and stall recovery detection.

Johnson, H. J.↗

Static performance of vectoring/reversing non-axisymmetric nozzles

An experimental program sponsored by the Air Force Flight Dynamics Laboratory is currently in progress to determine the internal and installed performance characteristics of five different thrust vectoring/reversing non-axisymmetric nozzle concepts for tactical fighter aircraft applications. Internal performance characteristics for the five non-axisymmetric nozzles and an advanced technology axisymmetric baseline nozzle were determined in static tests conducted in January 1977 at the NASA-Langley Research Center. The non-axisymmetric nozzle models were tested at thrust deflection angles of up to 30 degrees from horizontal at throat areas associated with both dry and afterburning power. In addition, dry power reverse thrust geometries were tested for three of the concepts. The best designs demonstrated internal performance levels essentially equivalent to the baseline axisymmetric nozzle at unvectored conditions. The best designs also gave minimum performance losses due to vectoring, and reverse thrust levels up to 50% of maximum dry power forward thrust. The installed performance characteristics will be established based on wind tunnel testing to be conducted at Arnold Engineering Development Center in the fall of 1977.

Willard, C. M.↗

ENGINEL: A single rotor turbojet engine cycle match performance program

ENGINEL is a computer program which was developed to generate the design and off-design performance of a single rotor turbojet engine with or without afterburning using a cycle match procedure. It is capable of producing engine performance over a wide range of altitudes and Mach numbers. The flexibility, of operating with a variable geometry turbine, for improved off-design fuel consumption or with a fixed geometry turbine as in conventional turbojets, has been incorporated. In addition, the option of generation engine performance with JP4, liquid hydrogen or methane as fuel is provided.

Lovell, W. A.↗

Fundamental Aspects of the Aerodynamics of Turbojet Engine Combustors

Aerodynamic considerations in the design of high performance combustors for turbojet engines are discussed. Aerodynamic problems concerning the preparation of the fuel-air mixture, the recirculation zone where primary combustion occurs, the secondary combustion zone, and the dilution zone were examined. An aerodynamic analysis of the entire primary chamber ensemble was carried out to determine the pressure drop between entry and exit. The aerodynamics of afterburn chambers are discussed. A model which can be used to investigate the evolution of temperature, pressure, and rate and efficiency of combustion the length of the chamber was developed.

Barrere, M.↗

High performance dash-on-warning air mobile missile system

Because fixed missile bases have become increasingly vulnerable to strategic nuclear attack, an air-mobile missile system is proposed, whereby ICBMs can be launched from the hold of large subsonic aircraft following a missile-assisted supersonic dash of the aircraft to a safe distance from their base (about 50 n mi). Three major categories of vehicle design are presented: staged, which employs vertical take-off and a single solid rocket booster similar to that used on the Space Shuttle; unstaged, which employs vertical take-off and four internally-carried reusable liquid rocket engines; and alternative concepts, some using horizontal take-off with duct-burning afterburners. Attention is given to the economics of maintaining 200 ICBMs airborne during an alert (about $600 million for each fleet alert, exclusive of acquisition costs). The chief advantages of the system lie in its reduced vulnerability to suprise attack, because it can be launched on warning, and in the possibility for recall of the aircraft if the warning proves to be a false alarm.

Hague, D. S.↗