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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

CFD assessment of the carbon monoxide and nitric oxide formation from RD-170 hot-fire testing at MSFC

Computational Fluid Dynamics (CFD) technology has been used to assess the exhaust plume pollutant environment of the RD-170 engine hot-firing on the F1 Test Stand at Marshall Space Flight Center. Researchers know that rocket engine hot-firing has the potential for forming thermal nitric oxides (NOx), as well as producing carbon monoxide (CO) when hydrocarbon fuels are used. Because of the complicated physics involved, however, little attempt has been made to predict the pollutant emissions from ground-based engine testing, except for simplified methods which can grossly underpredict and/or overpredict the pollutant formations in a test environment. The objective of this work, therefore, has been to develop a technology using CFD to describe the underlying pollutant emission physics from ground-based rocket engine testing. This resultant technology is based on a three-dimensional, viscous flow, pressure-based CFD formulation, where wet CO and thermal NOx finite-rate chemistry mechanisms are solved with a Penalty function method.

Wang, Ten-See↗

Modeling of Radiative Heating in Base Region of Jovian Entry Probe

A theoretical model is derived to determine the average thermodynamic properties in the expanding region, recirculating region, recompression region, and neck region through application of one-dimensional conservation equations. Radiative transfer is calculated using spectrally detailed computer codes accounting for nonequilibrium. The results show that the most severe heating occurs immediately behind the frustum, and that the recompression and neck regions are the major sources of radiation that heats the base stagnation point, The radiation flux to the base point is slightly stronger with ablation than without. Its value is 0.11(43 P(sub b)/P(sub s))(sup 2) times that to the front stagnation point where the base pressure P(sub b) is defined as the average pressure in the recirculating region and P(sub s) is the front stagnation-point pressure. The time-integrated heat load to the base point is 18(43 P(sub b)/P(sub s))(sup 2) kJ/sq cm.

Park, Chul↗

Closed coronal structures. II - Generalized hydrostatic model

Numerical computations of stationary solar coronal loop atmospheres are used to extend earlier analytical work. Two classes of loops are examined, namely symmetric loops with a temperature maximum at the top but now having a length greater than the pressure scale height and loops which have a local temperature minimum at the top. For the first class, new scaling laws are found which relate the base pressure and loop length to the base heating, the heating deposition scale height, and the pressure scale height. It is found that loops for which the length is greater than about two to three times the pressure scale height do not have stable solutions unless they have a temperature minimum at the top. Computed models with a temperature inversion at the top are permitted in a wider range of heating deposition scale height values than are loops with a temperature maximum at the top. These results are discussed in relation to observations showing a dependence of prominence formation and stability on the state of evolution of magnetic structures, and a general scenario is suggested for the understanding of loop evolution from emergence in active regions through the large-scale structure phase to opening in coronal holes.

Serio, S.↗

Base Flow and Heat Transfer Characteristics of a Four-Nozzle Clustered Rocket Engine: Effect of Nozzle Pressure Ratio

The base pressure and heating characteristics of a four-nozzle clustered rocket configuration is studied numerically with the aid of OVERFLOW Navier-Stokes code. A pressure ratio (chamber pressure to freestream static pressure) range of 990 to 5,920 and a freestream Mach number range of 2.5 to 3.5 are studied. The qualitative trends of decreasing base pressure with increasing pressure ratio and increasing base heat flux with increasing pressure ratio are correctly predicted. However, the predictions for base pressure and base heat flux show deviations from the wind tunnel data. The differences in absolute values between the computation and the data are attributed to factors such as perfect gas (thermally and calorically perfect) assumption, turbulence model inaccuracies in the simulation, and lack of grid adaptation.

Nallasamy, R.↗

Liquid Booster Module (LBM) plume flowfield model

A complete definition of the LBM plume is important for many Shuttle design criteria. The exhaust plume shape has a significant effect on the vehicle base pressure. The LBM definition is also important to the Shuttle base heating, aerodynamics and the influence of the exhaust plume on the launch stand and environment. For these reasons a knowledge of the LBM plume characteristics is necessary. A definition of the sea level LBM plume as well as at several points along the Shuttle trajectory to LBM, burnout is presented.

Smith, S. D.↗

Influence of base modifications on in-flight base drag in the presence of jet exhaust for Mach numbers from 0.7 to 1.5

The use of external modifications in the base region to reduce the base drag of a blunt-base body in the presence of jet engine exhaust was investigated in flight. Base pressure data were obtained for the following configurations: (1) blunt base; (2) blunt base modified with splitter plate; and (3) blunt base modified with two variations of a vented cavity. Reynolds number based on the length of the aircraft ranged from 1.2 to 3.1 x 10 to the 8th. Mach number M ranges were 0.71 less than or = M less than or = 0.95 and 1.10 less than or = M less than or = 1.51. The data were analyzed using the blunt base for a reference, or baseline condition. For 1.10 less than or = M less than or = 1.51, the reduction in base drag coefficient provided by the vented cavity configuration ranged from 0.07 to 0.05. These increments in base drag coefficient at M = 1.31 and 1.51 result in base drag reductions of 27 and 24 percent, respectively, when compared to the blunt base drag. For M less than 1, the drag increment between the blunt base and the modification is not significant.

Powers, Sheryll Goecke↗

CFD assessment of the pollutant environment from RD-170 propulsion system testing

Computational Fluid Dynamics (CFD) technology has been used to assess the exhaust plume pollutant environment of the RD-170 engine hot-firing on the F1 Test Stand at Marshall Space Flight Center. Researchers know that rocket engine hot-firing has the potential for forming thermal nitric oxides (NO(x)), as well as producing carbon monoxide (CO) when hydrocarbon fuels are used. Because of the complicated physics involved, however, little attempt has been made to predict the pollutant emissions from ground-based engine testing, except for simplified methods which can grossly underpredict and/or overpredict the pollutant formations in a test environment. The objective of this work, therefore, has been to develop a technology using CFD to describe the underlying pollutant emission physics from ground-based rocket engine testing. This resultant technology is based on a three-dimensional (3D), viscous flow, pressure-based CFD formulation, where wet CO and thermal NO finite-rate chemistry mechanisms are solved with a Penalty Function method. A nominal hot-firing of a RD-170 engine on the F1 stand has been computed. Pertinent test stand flow physics such as the multiple-nozzle clustered engine plume interaction, air aspiration from base and aspirator, plume mixing with entrained air that resulted in contaminant dilution and afterburning, counter-afterburning due to flame bucket water-quenching, plume impingement on the flame bucket, and restricted multiple-plume expansion and turning have been captured. The predicted total emission rates compared reasonably well with those of the existing hydrocarbon engine hot-firing test data.

Wang, Ten-See↗

Aerodynamic Assessment of Flight-Determined Subsonic Lift and Drag Characteristics of Seven Lifting-Body and Wing-Body Reentry Vehicle Configurations

This report examines subsonic flight-measured lift and drag characteristics of seven lifting-body and wing-body reentry vehicle configurations with truncated bases. The seven vehicles are the full-scale M2-F1, M2-F2, HL-10, X-24A, X-24B, and X-15 vehicles and the Space Shuttle Enterprise. Subsonic flight lift and drag data of the various vehicles are assembled under aerodynamic performance parameters and presented in several analytical and graphical formats. These formats are intended to unify the data and allow a greater understanding than individually studying the vehicles allows. Lift-curve slope data are studied with respect to aspect ratio and related to generic wind-tunnel model data and to theory for low-aspect-ratio platforms. The definition of reference area is critical for understanding and comparing the lift data. The drag components studied include minimum drag coefficient, lift-related drag, maximum lift-to drag ratio, and, where available, base pressure coefficients. The influence of forebody drag on afterbody and base drag at low lift is shown to be related to Hoerner's compilation for body, airfoil, nacelle, and canopy drag. This feature may result in a reduced need of surface smoothness for vehicles with a large ratio of base area to wetted area. These analyses are intended to provide a useful analytical framework with which to compare and evaluate new vehicle configurations of the same generic family.

Saltzman, Edwin J.↗

Plating Repair Of Nickel-Alloy Pressure Vessels

Procedure for localized electrodeposition of nickel enables repair of small damaged nickel-based pressure vessels. Electrodeposition restores weakened areas of vessel wall to at least their former strength.

Ricklefs, Steve K.↗

Unsteady aerodynamic loads on slender cones at free-stream Mach numbers from 0 to 22.

Results of an experimental study to determine the flow-induced unsteady aerodynamic loads on slender cones at very high Mach numbers. Experiments on 8-deg half-angle-cone/flat-base configurations were conducted at free-stream Mach numbers of 6 and 15 and Reynolds numbers corresponding to shuttle reentry conditions. The flow facilities used were the H-3 Hypersonic Facility (Mach 6) and the Longshot Free Piston Tunnel (Mach 15) of the Von Karman Institute for Fluid Dynamics in Rhode-St.-Genese, Belgium. With these test results and pertinent results from other research efforts, data were available at free-stream Mach numbers of 0.67, 2.5, 3, 4, 6, 15, and 22, so that empirical expressions could be developed for the Mach number dependence (1) of the overall fluctuating pressure under an attached turbulence boundary layer and (2) of the overall fluctuating base pressure.

Heller, H. H.↗

Analysis of Base-Heating Environment During Ground Testing of a Lunar Lander Demonstrator

A three-dimensional, unstructured-grid, pressure-based, reacting flow, computational fluid dynamics (CFD) and heat transfer methodology was employed to study the base-heating environment of a lunar lander demonstrator, during terrestrial ground testing. Two base-heating environments were investigated: lunar lander demonstrator sitting on pad, and lunar lander demonstrator hovering at a distance above ground. Two unique and quite different base-flow physics are found for these two cases. In the case of demonstrator sitting on pad, the computed heat fluxes are high and the base flow is unsteady, caused by a Coanda effect precursor that makes the fountain jet oscillate about the center of the base. For the second case, due to the higher elevation of the demonstrator and the layout of the nozzles, the Coanda effect forces the fountain jet to be attached to two of the nozzle plumes, resulting in much lower computed base heat fluxes.

Wang, T. S.↗

Wind tunnel test IA300 analysis and results, volume 1

The analysis and interpretation of wind tunnel pressure data from the Space Shuttle wind tunnel test IA300 are presented. The primary objective of the test was to determine the effects of the Space Shuttle Main Engine (SSME) and the Solid Rocket Booster (SRB) plumes on the integrated vehicle forebody pressure distributions, the elevon hinge moments, and wing loads. The results of this test will be combined with flight test results to form a new data base to be employed in the IVBC-3 airloads analysis. A secondary objective was to obtain solid plume data for correlation with the results of gaseous plume tests. Data from the power level portion was used in conjunction with flight base pressures to evaluate nominal power levels to be used during the investigation of changes in model attitude, eleveon deflection, and nozzle gimbal angle. The plume induced aerodynamic loads were developed for the Space Shuttle bases and forebody areas. A computer code was developed to integrate the pressure data. Using simplified geometrical models of the Space Shuttle elements and components, the pressure data were integrated to develop plume induced force and moments coefficients that can be combined with a power-off data base to develop a power-on data base.

Kelley, P. B.↗

Analysis of Aerospike Plume Induced Base-Heating Environment

Computational analysis is conducted to study the effect of an aerospike engine plume on X-33 base-heating environment during ascent flight. To properly account for the effect of forebody and aftbody flowfield such as shocks and to allow for potential plume-induced flow-separation, thermo-flowfield of trajectory points is computed. The computational methodology is based on a three-dimensional finite-difference, viscous flow, chemically reacting, pressure-base computational fluid dynamics formulation, and a three-dimensional, finite-volume, spectral-line based weighted-sum-of-gray-gases radiation absorption model computational heat transfer formulation. The predicted convective and radiative base-heat fluxes are presented.

Wang, Ten-See↗

Base-Bleed Effect on X-33 Aerospike Plume Induced Base-Heating Environment During Power-Pack Out

A computational heat transfer methodology was developed to study the dual-engine linear aerospike plume induced base-heating environment during one power-pack out, in ascent flight. One power-pack out results in reduction of power levels for both engines. That, in turn, reduces the amount of base-bleed and changes the distribution of base-bleed on the two pillows. Hence, the concern of increased base-heating during power-pack out. The thermo-flowfield of the entire vehicle was computed. The computational methodology for the convective heating is based on a three-dimensional, finite-volume, viscous, chemically reacting, and pressure-based computational fluid dynamics formulation. The computational methodology for the radiative heating is based on a three-dimensional, finite-volume, and spectral-line-based weighted-sum-of-gray-gases absorption computational radiation heat transfer formulation. A separate radiation model was used for diagnostic purposes. The computational methodology was systematically benchmarked. In this study, near-base radiative heat fluxes were computed and they compared well with those measured from an installed linear aerospike engine tests. The base-heating environment of 18 trajectory points selected from three power-pack out ascent scenarios was computed and is presented here. The power-pack out condition has the most impact on convective base-heating when it happens early in flight. The some of its impact comes from the asymmetric and reduced base-bleed.

Wang, Tee-See↗

Trajectory Reconstruction of the Low-Earth Orbit Flight Test of an Inflatable Decelerator

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) project conducted a flight test of a 6m inflatable aeroshell. The LOFTID test article was a secondary payload on an Atlas V launcher that carried the Joint Polar Satellite System-2 (JPSS-2) as its primary payload. The vehicle launched on November 10th, 2022. After reaching orbit, the LOFTID test article inflated the aeroshell, separated from the upper stage on an entry trajectory, and entered the atmosphere to splash down in the Pacific Ocean under parachutes. The test concept of operations is shown in Figure 1. The test article was instrumented with a variety of sensors to be used for post-flight evaluation of vehicle performance. Data from one of the key sensors for trajectory reconstruction, the Inertial Measurement Unit (IMU), was not captured in the data recorder due to a malfunction. Data from the nose cone mounted Flush Air Data Sensing (FADS) system were successfully acquired. The layout of the FADS sensors and the measured pressures during atmospheric entry are shown in Figure 2. The FADS data were combined with a Newtonian flow pressure model [1, 2] to produce estimates of the atmospheric relative trajectory. A Mach number anchoring technique given in [2] was used to stabilize estimates in high speed flight conditions. Since no IMU data were available, a trajectory simulation was used to provide the Mach number time history. The resulting estimates of the atmospheric-relative trajectory are shown in Figures 3. Given the loss of the IMU data, alternate methods for trajectory reconstruction are being explored. One approach under investigation is the use of the on-board video recorder data to be analyzed to reconstruct attitude motion. This approach is currently under investigation and will be reported on in the final paper. The Newtonian flow pressure model for the FADS analysis will also be updated with a CFD-based pressure model.

Christopher D Karlgaard↗

Trajectory Reconstruction of the Low-Earth Orbit Flight Test of an Inflatable Decelerator

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) project conducted a flight test of a 6m inflatable aeroshell. The LOFTID test article was a secondary payload on an Atlas V launcher that carried the Joint Polar Satellite System-2 (JPSS-2) as its primary payload. The vehicle launched on November 10th, 2022. After reaching orbit, the LOFTID test article inflated the aeroshell, separated from the upper stage on an entry trajectory, and entered the atmosphere to splash down in the Pacific Ocean under parachutes. The test concept of operations is shown in Figure 1. The test article was instrumented with a variety of sensors to be used for post-flight evaluation of vehicle performance. Data from one of the key sensors for trajectory reconstruction, the Inertial Measurement Unit (IMU), was not captured in the data recorder due to a malfunction. Data from the nose cone mounted Flush Air Data Sensing (FADS) system were successfully acquired. The layout of the FADS sensors and the measured pressures during atmospheric entry are shown in Figure 2. The FADS data were combined with a Newtonian flow pressure model [1, 2] to produce estimates of the atmospheric relative trajectory. A Mach number anchoring technique given in [2] was used to stabilize estimates in high speed flight conditions. Since no IMU data were available, a trajectory simulation was used to provide the Mach number time history. The resulting estimates of the atmospheric-relative trajectory are shown in Figures 3. Given the loss of the IMU data, alternate methods for trajectory reconstruction are being explored. One approach under investigation is the use of the on-board video recorder data to be analyzed to reconstruct attitude motion. This approach is currently under investigation and will be reported on in the final paper. The Newtonian flow pressure model for the FADS analysis will also be updated with a CFD-based pressure model.

Christopher D. Karlgaard↗