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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

Zero Gravity Cryogenic Vent System Concepts for Upper Stages

The capability to vent in zero gravity without resettling is a technology need that involves practically all uses of sub-critical cryogenics in space. Venting without resettling would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule-Thomson (J-T) valve to extract thermal energy from the propellant. Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (MHTB) was used to test both spray bar and axial jet TVS concepts. The axial jet system consists of a recirculation pump heat exchanger unit. The spray bar system consists of a recirculation pump, a parallel flow concentric tube, heat exchanger, and a spray bar positioned close to the longitudinal axis of the tank. The operation of both concepts is similar. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it into the tank liquid, ullage, and exposed tank surfaces. When energy is required. a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the heat exchanger, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point. the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating, boil-off losses.

Flachbart, Robin H.↗

Zero Gravity Cryogenic Vent System Concepts for Upper Stages

The capability to vent in zero gravity without resettling is a technology need that involves practically all uses of sub-critical cryogenics in space, and would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule-Thomson (J-T) valve to extract thermal energy from the propellant. Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (MHTB) was used to test both spray-bar and axial jet TVS concepts. The axial jet system consists of a recirculation pump heat exchanger unit. The spray-bar system consists of a recirculation pump, a parallel flow concentric tube heat exchanger, and a spray-bar positioned close to the longitudinal axis of the tank. The operation of both concepts is similar. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it into the tank liquid, ullage, and exposed tank surfaces. When energy extraction is required, a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the heat exchanger, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point, the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating boil-off losses.

Flachbart, Robin H.↗

A Cryogenic Fluid System Simulation in Support of Integrated Systems Health Management

Simulations serve as important tools throughout the design and operation of engineering systems. In the context of sys-tems health management, simulations serve many uses. For one, the underlying physical models can be used by model-based health management tools to develop diagnostic and prognostic models. These simulations should incorporate both nominal and faulty behavior with the ability to inject various faults into the system. Such simulations can there-fore be used for operator training, for both nominal and faulty situations, as well as for developing and prototyping health management algorithms. In this paper, we describe a methodology for building such simulations. We discuss the design decisions and tools used to build a simulation of a cryogenic fluid test bed, and how it serves as a core technology for systems health management development and maturation.

cryogenics↗

NASA Cryogenic Propellant Systems Technology Development and Potential Opportunities for Discussion

Members of the eCryo Team are traveling to France to meet with CNES (Centre National d'Etudes Spatiales) on the benchmarking of CFM (Cryogenic Fluids Management) analytical models the week of January 26th, 2015. Mike Meyer is representing the Agency and eCryo Project and will conduct a conversation to explore future work. This slide package (28 charts and 3 movies) requires approval via a 1676. ISS data in this chart set has been copied from public websites.

Cryogenics CPST eCryo Propellent Transfer fluid ma↗

Cryogenic optical systems and instruments III; Proceedings of the Meeting, San Diego, CA, Aug. 17-19, 1988

Topics considered include the Space Infrared Telescope Facility (SIRTF) and superfluid helium on-orbit transfer (SHOOT), SIRTF cryogenic optics technology, and Cosmic Background Explorer scientific instruments, and the Advanced X-ray Astrophysics Facility (AXAF) cryogenic subsystem. Attention is also given to the Stratospheric Observatory for Infrared Astronomy (SOFIA), high-volume IR array testing and detector coolers, the development of IR detectors and associated electronics, and the Cryogenic Limb Array Etalon Spectrometer (CLAES).

Melugin, Ramsey K.↗

Transport of liquid state nitrogen through long length service lines during thermal/vacuum testing

Physical and analytical aspects associated with the transport are presented. Included is a definition of the problems and difficulties imposed by the servicing of a typical solid cryogen system, as well as a discussion of the transport requirements and of the rationale which governed their solution. A successful detailed transport configuration is defined, and the application of established mathematics to the design approach is demonstrated. The significance of head pressure, pressure drop, line friction, heat leak, Reynolds number, and the fundamental equilibrium demands of pressure and temperature were examined as they relate to the achievement of liquid state flow. Performance predictions were made for the transport system, and several analytical quantities are tabulated. These data are analyzed and compared with measured and calculated results obtained while actually servicing a solid cryogen system during thermal/vacuum testing.

Florio, F. A.↗

The cryogenic subsystem for the X-ray spectrometer on the Advanced X-Ray Astrophysics Facility (AXAF)

The X-ray Spectrometer (XRS) instrument on the Advanced X-ray Astrophysics Facility (AXAF) will use X-ray detectors that operate at 0.1 K. The detectors will be maintained at 0.1 K by an Adiabatic Demagnetization Refrigerator (ADR) that operates inside a liquid helium dewar. The ADR rejects approximately 2 mW of heat to the stored liquid helium. With this low instrument heat load, the liquid helium dewar will have a long lifetime if the parasitic heat load on the helium from the surrounding warm facility is minimized. Spaceborne helium dewars typically use up to 3 vapor cooled shields to intercept the parasitic heat load. The XRS will add mechanical coolers to provide additional cooling to the outer vapor cooled shield. The cryogenic system consists of an ADR, a liquid helium dewar, mechanical coolers, and a thermal strap to connect the coolers to the dewar. The lifetime of the stored cryogen is calculated to be up to 5 years. This cryogenic system is described, with particular attention given to the dewar, mechanical cooler, and ADR design, testing, and trade studies. A breadboard ADR is presently being fabricated and tested. The status of the construction and testing of this breadboard will be described.

Castles, Stephen H.↗

The Infrared Astronomical Satellite (IRAS) hardware flight performance

An overview of the cryogenic system design for IRAS (Infrared Astronomical Satellite) is presented along with the hardware flight performance. Specific flight performance parameters such as optics temperatures, initial stabilization times, and optics and cryogen system temperature profiles after depletion of the superfluid helium are highlighted.

Urbach, A. R.↗

Cryogenic Heat Transfer System

Disclosed herein is a cryogenic heat transfer system capable of transferring 50 W or more at cryogenic temperatures of 100.degree. K or less for use with cryocooler systems. In an embodiment, a cryogenic heat transfer system comprises a refrigerant contained within an inner chamber bound by a condenser in fluid communication with an evaporator through at least one flexible conduit, the condenser in thermal communication with the cold station of a cryocooler, and the evaporator positionable in thermal communication with a heat source, typically a radiation shield of a cryogenic chamber. A process to remove heat from a cryogenic chamber is also disclosed.

Chui, Talso C.↗

Thermal Radiator for CO2 Deposition in Deep Space Transit (FY21 XHab Final Report - University of North Texas)

This UNT Senior design team was tasked by NASA to develop a variable conductance thermal radiator prototype for CO2 deposition for deep space transit. NASA selects university teams every year to partake in the X-HAB Academic Innovation Challenge, with this year’s number of teams being six. Air Revitalization is a crucial system for any space travel, be it for Low Earth Orbit, such as the International Space Station, or for deep space transit. Current systems, such as the Carbon Dioxide Removal Apparatus aboard the ISS, require upkeep and maintenance, which cannot be done on long distance space missions. For the past several years, NASA has done research on Cryogenic systems for Carbon Dioxide removal. These systems operate on the fact that Carbon Dioxide freezes at a higher temperature than Oxygen and Nitrogen, so Carbon Dioxide can be frozen out of the cabin atmosphere without the use of filters, which degrade over time. To cool the cabin air down to a temperature where Carbon Dioxide freezes, Stirling cryocoolers have been used, which have shown promise in the hope of Carbon Dioxide deposition for Cabin Air Revitalization. Cryogenic systems are much more reliable but require significant energy input to operate. Physical systems, such as radiators, have generally not been used for this task, as there is a need to be able to “turn off” the rejection of heat to allow the frozen carbon dioxide to be collected. However, with working fluids pumped through a physical radiator, that aspect of operation can be achieved. The goal of this challenge is to determine the effectiveness of a variable conductance thermal radiator that can reject heat to deep space, without the use of a dedicated cryocooler to remove energy from the cabin air. The proposed design uses piping, hot and cold working fluids, and non-condensable gas to absorbl heat from the cabin air on one side of the radiator and reject the heat to deep space by means of thermal radiation. As well, the system will allow for the recovery of deposited Carbon Dioxide. The UNT X-HAB 2021 team will create a model radiator and test its performance with simulated heat sources and sinks and extrapolate those data points to analyze for real world conditions.

Travis Seaver↗

Mechanical properties of a fiberglass prepreg system at cryogenic and other temperatures

The compressor driving the flow in the National Transonic Facility, which is nearing completion at the Langley Research Center, has 25 fiberglass blades. E-glass cloth with a pre-impregnated epoxy resin has been selected as the material for the fan blades because of its low cost, high damping, and fatigue resistance. A complete characterization is presented of this fan blade fiberglass system at temperatures of 367 K, room temperature, and 89 K. The characterization test results suggest that the material follows the general trends of metals and other glass-reinforced plastics at cryogenic temperatures. A slight diminution in strength was observed at the elevated temperature. The tests included the following: tensile, compression, fatigue, inplane shear, interlaminar shear, thermal expansion, creep, and thermal cycle.

Klich, P. J.↗

LBNF/DUNE Liquid Argon Roadmap

The Deep Underground Neutrino Experiment (DUNE) is an international flagship venture to unlock the mysteries of neutrinos. Hosted at the Sanford Underground Research Facility (SURF) and supported by the Long-Baseline Neutrino Facility (LBNF), DUNE relies on nearly 75,000 tonnes of ultrapure liquid argon (LAr) housed in state-of-the-art cryostats. Transporting such vast quantities of LAr to its destination a mile underground in Lead, SD, is a logistical and engineering challenge. The process begins with securing large quantities of liquid argon from suppliers located far from the site, with major sources situated near Houston, TX and Chicago, IL. The receiving facility, located atop a mountain with steep, often snow-covered access roads, provides limited maneuverability for trucks and can only handle two deliveries simultaneously. The facility serves as an entry point for argon to the greater LBNF cryogenic system. It is furnished with truck unloading stations, limited buffer storage of some 280 tonnes capacity, and vaporizers. The last are crucial for converting liquid argon into gas for transfer down the Ross Shaft, eliminating the need for cryogens in the vertical pipeline. These constraints, along with other operational factors, cap the delivery rate at 70 tonnes per day. Once underground, the argon is purified and recondensed before filling the cryostats. This roadmap outlines the integrated supply chain and cryogenic systems that enable the delivery of LAr to support DUNE’s groundbreaking physics research.

Maciazka, Matt [Fermilab]↗

Thermal acoustic oscillations, volume 2

A number of thermal acoustic oscillation phenomena and their effects on cryogenic systems were studied. The conditions which cause or suppress oscillations, the frequency, amplitude and intensity of oscillations when they exist, and the heat loss they induce are discussed. Methods of numerical analysis utilizing the digital computer were developed for use in cryogenic systems design. In addition, an experimental verification program was conducted to study oscillation wave characteristics and boiloff rate. The data were then reduced and compared with the analytical predictions.

Spradley, L. W.↗

Operating Modes and Cooling Capabilities of the Flight ADR for the SXS Instrument on Astro-H

The microcalorimeter array on the Soft X-ray Spectrometer instrument on Astro-H requires cooling to 50 mK, which will be accomplished by a 3-stage adiabatic demagnetization refrigerator (ADR). The ADR is surrounded by a cryogenic system consisting of a superfluid helium tank, a 4.5 K Joule-Thomson (JT) cryocooler, and additional 2-stage Stirling cryocoolers that pre-cool the JT cooler and radiation shields within the cryostat. The unique ADR design allows the instrument to meet all of its science requirements using either the stored cryogen or the JT cryocooler as its heat sink, giving the instrument an unusual degree of tolerance for component failures or degradation in the cryogenic system. The flight detector assembly, ADR and dewar were integrated in early 2014, and have since been extensively characterized and calibrated. At present, the four instruments are being integrated with the spacecraft in preparation for an early 2016 launch. This presentation summarizes the operation and performance of the ADR in all of its operating modes.

adiabatic demagnetization refrigerator↗

Development Path for Cryogenic Insulation Systems Supporting NASA Exploration

The currently stated exploration plan for NASA includes the possibilities ranging from short (several hour duration) upper stage missions sending astronauts towards the vicinity of the moon to multiyear missions to Mars and even making and liquefying propellant on the surface of Mars. As such, NASA has developed a plan to develop multilayer insulation (MLI) at a level it can be engineered for large space craft and upper stage mission durations between several hours to several days. The Evolvable Cryogenics project has been investigating design details related to the design of large MLI blankets for in-space application. Basic MLI performance for large upper stages is scheduled to be demonstrated in 2018 on the Evolvable Cryogenics projects Structural Heat Intercept, Insulation, and Vibration Evaluation Rig (SHIIVER). Different paths are being pursued for Mars Surface applications and these concepts are much less defined and still being traded.

Insulation systems↗

A study of central cryogenic cooling system for the comet rendezvous spacecraft

Several science instruments required temperatures between 100 K and 120 K on a proposed Halley Flyby, Tempel-2 Rendezvous Mission. Significant features of the thermal environment are a large variation in heliocentric as well as comet distance, very large solar panels for a Solar Electric Propulsion stage, and the comet dust environment. The best cooling is achieved by one central radiative cooler connected by insulated cryogenic heat pipes to the instruments. The conceptual design is of a single-stage rectangular shielded radiator deployed on a boom some distance from the spacecraft bus and solar panels. Thermal modeling determined sensitivity to solar and comet distance and was used to optimize cooler geometry.

Salazar, R. P.↗

Functional Fault Modeling Conventions and Practices for Real-Time Fault Isolation

The purpose of this paper is to present the conventions, best practices, and processes that were established based on the prototype development of a Functional Fault Model (FFM) for a Cryogenic System that would be used for real-time Fault Isolation in a Fault Detection, Isolation, and Recovery (FDIR) system. The FDIR system is envisioned to perform health management functions for both a launch vehicle and the ground systems that support the vehicle during checkout and launch countdown by using a suite of complimentary software tools that alert operators to anomalies and failures in real-time. The FFMs were created offline but would eventually be used by a real-time reasoner to isolate faults in a Cryogenic System. Through their development and review, a set of modeling conventions and best practices were established. The prototype FFM development also provided a pathfinder for future FFM development processes. This paper documents the rationale and considerations for robust FFMs that can easily be transitioned to a real-time operating environment.

Ferrell, Bob↗

A transition detection study using a cryogenic hot film system in the Langley 0.3-meter transonic cryogenic tunnel

A transition detection study was conducted in the Langley 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) using a specialized hot film system designed specifically for use in cryogenic wind tunnels. The quantitative transition location data obtained at near cryogenic conditions, 360 deg R (200K) represents the first definitive transition Reynolds numbers obtained in a cryogenic wind tunnel. The model was tested at both adiabatic and nonadiabatic wall conditions with a wall-to-total temperature ratio as low as 0.47. The test results indicated an improved technique for hot-film installation and a modified data acquisition system would allow the on-line determination of the location of boundary layer transition in cryogenic wind tunnels, such as the U.S. National Transonic Facility.

Johnson, C. B.↗