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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
NASA NTRS1999

Mass Movement and Landform Degradation on the Icy Galilean Satellites: Results of the Galileo Nominal Mission

The Galileo mission has revealed remarkable evidence of mass movement and landform degradation on the icy Galilean satellites of Jupiter. Weakening of surface materials coupled with mass movement reduces the topographic relief of landforms by moving surface materials down-slope. Throughout the Galileo orbiter nominal mission we have studied all known forms of mass movement and landform degradation of the icy galilean satellites, of which Callisto, by far, displays the most degraded surface. Callisto exhibits discrete mass movements that are larger and apparently more common than seen elsewhere. Most degradation on Ganymede appears consistent with sliding or slumping, impact erosion, and regolith evolution. Sliding or slumping is also observed at very small (100 m) scale on Europa. Sputter ablation, while probably playing some role in the evolution of Ganymede's and Callisto's debris layers, appears to be less important than other processes. Sputter ablation might play a significant role on Europa only if that satellite's surface is significantly older than 10(exp 8) years, far older than crater statistics indicate. Impact erosion and regolith formation on Europa are probably minimal, as implied by the low density of small craters there. Impact erosion and regolith formation may be important on the dark terrains of Ganymede, though some surfaces on this satellite may be modified by sublimation-degradation. While impact erosion and regolith formation are expected to operate with the same vigor on Callisto as on Ganymede, most of the areas examined at high resolution on Callisto have an appearance that implies that some additional process is at work, most likely sublimation-driven landform modification and mass wasting. The extent of surface degradation ascribed to sublimation on the outer two Galilean satellites implies that an ice more volatile than H2O is probably involved.

Moore, Jeffrey M.↗
NASA NTRS2000

Long Term Degradation of Resin for High Temperature Composites

The durability of polymer matrix composites exposed to harsh environments is a major concern. Surface degradation and damage are observed in polyimide composites used in air at 125 to 300 C. It is believed that diffusion of oxygen into the material and oxidative chemical reactions in the matrix are responsible. Previous work has characterized and modeled diffusion behavior, and thermogravimetric analyses (TGAs) have been carried out in nitrogen, air, and oxygen to provide quantitative information on thermal and oxidative reactions. However, the model developed using these data was not able to capture behavior seen in isothermal tests, especially those of long duration. A test program that focuses on lower temperatures and makes use of isothermal tests was undertaken to achieve a better understanding of the degradation reactions under use conditions. A new low-cost technique was developed to collect chemical degradation data for isothermal tests lasting over 200 hr in the temperature range 125 to 300 C. Results indicate complex behavior not captured by the previous TGA tests, including the presence of weight-adding reactions. Weight gain reactions dominated in the 125 to 225 C temperature range, while weight loss reactions dominated beyond 225 C. The data obtained from isothermal tests was used to develop a new model of the material behavior. This model was able to fully capture the behavior seen in the tests up to 275 C. Correlation of the current model with both isothermal data at 300 C and high rate TGA test data is mediocre. At 300 C and above, the reaction mechanisms appear to change. Attempts (which failed) to measure non-oxidative degradation indicate that oxidative reactions dominate the degradation at low temperatures. Based on this work, long term isothermal testing in an oxidative atmosphere is recommended for studying the degradation behavior of this class of materials.

Patekar, Kaustubh A.↗
NASA NTRS2001

Degradation of MODIS Optics During the First Year of On-Orbit Operation

The MODIS (Moderate Resolution Imaging Spectroradiometer) sensor on the NASA EOS (Earth Observing System) Terra spacecraft has completed more than one year of on-orbit operation since the instrument opened its Nadir door for the scene data collection on 24 February 2000. Its 20 reflective solar bands, from VIS (visible) to SWIR (shortwavelength infrared) (0.41 to 2.1 micron), are calibrated on-orbit by a solar diffuser (SD) and a solar diffuser stability monitor (SDSM). Degradation in the reflective solar bands has been observed in the reflectance of the on board solar diffuser and for the MODIS optics. Variations in degradation of up to 3% are evident between the two sides of the MODIS scan mirror. Degradation of the SD is tracked with the solar diffuser stability monitor, and degradation of the entire MODIS system is tracked by SD observations, adjusted for SD changes. Overall degradation at the shortest wavelengths (near 400 nm) are up to 3% for SD, and in excess of 10% for the MODIS system. Degradation of the SD and full MODIS system for the sensor's reflective solar bands will be described in this report.

Guenther, B.↗
NASA NTRS2002

The Effect of Heating on the Degradation of Ground Laboratory and Space Irradiated Teflon(r) FEP

The outer most layer of the multilayer insulation (MLI) blankets on the Hubble Space Telescope (HST) is back surface aluminized Teflon(R) FEP (fluorinated ethylene propylene). As seen by data collected after each of the three servicing missions and as observed during the second servicing mission (SM2), the FEP has become embrittled in the space environment, leading to degradation of the mechanical properties and severe on-orbit cracking of the FEP. During SM2, a sample of aluminized-FEP was retrieved from HST that had cracked and curled, exposing its aluminum backside to space. Because of the difference in optical properties between FEP and aluminum, this insulation piece reached 200 C on-orbit, which is significantly higher than the nominal MLI temperature extreme of 50 C. This piece was more brittle than other retrieved material from the first and third servicing missions (SM1 and SM3A, respectively). Due to this observation and the fact that Teflon thermal shields on the solar array bi-stems were heated on-orbit to 130 C, experiments have been conducted to determine the effect of heating on the degradation of FEP that has been irradiated in a ground laboratory facility or in space on HST. Teflon FEP samples were X-ray irradiated in a high vacuum facility in order to simulate the damage caused by radiation in the space environment. Samples of pristine FEP, X-ray irradiated FEP and FEP retrieved from the HST during SM3A were heat treated from 50 to 200 C at 25 intervals in a high vacuum facility and then tensile tested. In addition, samples were tested in a density gradient column to determine the effect of the radiation and heating on the density of FEP. Results indicate that although heating does not degrade the tensile properties of non-irradiated Teflon, there is a significant dependence of the percent elongation at failure of irradiated Teflon as a function of heating temperature. Irradiated Teflon was found to undergo increasing degradation in the elongation at failure as temperature was increased from room temperature to 200 C. Rate of degradation changes, which were consistent with the glass I transition temperatures for FEP, appeared to be present in both tensile and density data. The results indicate the significance of the on-orbit temperature of Teflon FEP with respect to its degradation in the low Earth orbital space environment.

deGroh, Kim K.↗
NASA NTRS1990

Activity and adaptation of nitrilotriacetate (NTA)-degrading bacteria: field and laboratory studies

Adaptation of bacterial activity for the degradation of nitrilotriacetate (NTA) was studied using natural sediment samples and an NTA-degrading bacterium (strain ATCC 29600). Sediment samples from a river with persistent levels of NTA had much higher NTA-degradative activity than comparable samples from a less contaminated control site. When sediment from the control site was exposed to high levels of NTA a 5 day lag preceded an abrupt increase in NTA degradation while strain 29600 colonized on sand and grown in the absence of NTA became induced within eight hours. The induction of strain 29600 was compared between bacteria in suspension and cells attached to sand. The sand-associated bacteria became induced 4 to 5 h before the planktonic suspension and displayed over threefold greater specific activity. Suspensions of strain 29600 became adapted within 8 h when placed in membrane diffusion chambers that were immersed within a municipal wastewater reactor containing NTA. These findings support the concept that induction is a part of the process of bacterial adaptation to degrade NTA and sand-associated bacteria can adapt more quickly to and have a greater degradative activity for NTA than planktonic cells.

NASA Discipline Number 04-10↗
NASA NTRS1998

The N-end rule pathway catalyzes a major fraction of the protein degradation in skeletal muscle

In skeletal muscle, overall protein degradation involves the ubiquitin-proteasome system. One property of a protein that leads to rapid ubiquitin-dependent degradation is the presence of a basic, acidic, or bulky hydrophobic residue at its N terminus. However, in normal cells, substrates for this N-end rule pathway, which involves ubiquitin carrier protein (E2) E214k and ubiquitin-protein ligase (E3) E3alpha, have remained unclear. Surprisingly, in soluble extracts of rabbit muscle, we found that competitive inhibitors of E3alpha markedly inhibited the 125I-ubiquitin conjugation and ATP-dependent degradation of endogenous proteins. These inhibitors appear to selectively inhibit E3alpha, since they blocked degradation of 125I-lysozyme, a model N-end rule substrate, but did not affect the degradation of proteins whose ubiquitination involved other E3s. The addition of several E2s or E3alpha to the muscle extracts stimulated overall proteolysis and ubiquitination, but only the stimulation by E3alpha or E214k was sensitive to these inhibitors. A similar general inhibition of ubiquitin conjugation to endogenous proteins was observed with a dominant negative inhibitor of E214k. Certain substrates of the N-end rule pathway are degraded after their tRNA-dependent arginylation. We found that adding RNase A to muscle extracts reduced the ATP-dependent proteolysis of endogenous proteins, and supplying tRNA partially restored this process. Finally, although in muscle extracts the N-end rule pathway catalyzes most ubiquitin conjugation, it makes only a minor contribution to overall protein ubiquitination in HeLa cell extracts.

Non-NASA Center↗
NASA NTRS2010

Characterization of MODIS Solar Diffuser On-Orbit Degradation

MODIS reflective solar bands (RSB) are calibrated using a solar diffuser (SD). The SD on-orbit degradation is determined by a solar diffuser stability monitor (SDSM) at 9 wavelengths from 0.41 to 0.94 microns via alternate observations of its sunlight reflected from the SD (SD view) and direct sunlight through an attenuation screen (Sun view). For each SDSM detector, a time series of ratios of its SD view to its Sun view responses tracks on-orbit changes in the SD bidirectional reflectance factor (BRF) at its wavelength. Due to an SDSM component design error, however, there exist large ripples in its Sun view responses, which have made it extremely difficult to use the original ratio approach for accurate characterization of SD on-orbit degradation. In order to mitigate the impact due to unexpected ripples, MODIS Characterization Support Team (MCST) developed a normalization approach. It relies on the fact that all SDSM detectors (D1 to D9) experience similar ripples and assumes that the SD degradation at its D9 wavelength (0.94 micron) is extremely small and can be ignored. As mission continues, the normalization approach becomes inadequate since the accumulated SD degradation at 0.94[tm can no longer be ignored. This paper presents a new approach to further improve on-orbit characterization of SD degradation. It uses a took-up table (LUT) with parameters derived from D9 observations made over a short period. Compared to other approaches, this approach can significantly reduce the impact due to ripples and that due to accumulated SD degradation at the reference detector wavelength.

Xiong, X.↗
NASA NTRS2020

The Effect of Heating on the Degradation of Ground Laboratory and Space Irradiated Teflon® FEP

The outer most layer of the multilayer insulation (MLI) blankets on the Hubble Space Telescope (HST) is back surface aluminized Teflon® FEP (fluorinated ethylene propylene). As seen by data collected after each of the three servicing missions and as observed during the second servicing mission (SM2), the FEP has become embrittled in the space environment, leading to degradation of the mechanical properties and severe on-orbit cracking of the FEP. During SM2, a sample of aluminized-FEP was retrieved from HST that had cracked and curled, exposing its aluminum backside to space. Because of the difference in optical properties between FEP and aluminum, this insulation piece reached 200 C on-orbit, which is significantly higher than the nominal MLI temperature extreme of 50 C. This piece was more brittle than other retrieved material from the first and third servicing missions (SM1 and SM3A, respectively). Due to this observation and the fact that Teflon thermal shields on the solar array bi-stems were heated on-orbit to 130 C, experiments have been conducted to determine the effect of heating on the degradation of FEP that has been irradiated in a ground laboratory facility or in space on HST. Teflon FEP samples were x-ray irradiated in a high vacuum facility in order to simulate the damage caused by radiation in the space environment. Samples of pristine FEP, x-ray irradiated FEP and FEP retrieved from the HST during SM3A were heat treated from 50 to 200 C at 25intervals in a high vacuum facility and then tensile tested. In addition, samples were tested in a density gradient column to determine the effect of the radiation and heating on the density of FEP. Results indicate that although heating does not degrade the tensile properties of non-irradiated Teflon, there is a significant dependence of the percent elongation at failure of irradiated Teflon as a function of heating temperature. Irradiated Teflon was found to undergo increasing degradation in the elongation at failure as temperature was increased from room temperature to 200 C. Rate of degradation changes, which were consistent with the glass I transition temperatures for FEP, appeared to be present in both tensile and density data. The results indicate the significance of the on-orbit temperature of Teflon FEP with respect to its degradation in the low Earth orbital space environment.

Hubble Space Telescope↗
NASA NTRSDate not supplied

Exploring Controls on the Fluvial Breaching of Degraded Impact Craters

Many lakes on early Mars were hosted in degraded impact craters. Past work has suggested that landscape erosion and crater degradation were very active prior to the valley network (VN)-forming era on Mars. Rim relief reduction during degradation may have primed craters for subsequent inlet incision during the VN-forming era. However, not all old, rimless craters on Mars are breached, so extensive rim degradation could not have been the only control on VN inlet formation. In this study, we ask: Why were some, but not all, degraded craters breached during the VN-forming era? Here, we focus on testing whether there are any measurable distinctions between VN-breached and non-breached degraded Noachian craters.

E R Bamber↗
NASA NTRS2021

The connection between forest degradation and urban energy demand in sub-Saharan Africa: a characterization based on high-resolution remote sensing data

Charcoal is a key energy source for urban households in sub-Saharan Africa and charcoal production is the main cause of forest degradation across the region. We used multitemporal high-resolution remote sensing optical imagery to quantify the extent and intensity of forest degradation associated with charcoal production and its impact on forest carbon stocks for the main supplying area of an African capital. This analysis documents the advance of forest degradation and quantifies its aboveground biomass removals over a seven-year period, registering that, between 2013 and 2016, the average annual area under charcoal production was 103 sq.km and the annual aboveground biomass removals reached 1081 000 (SD = 2461) Mg. Kiln densities in the study area rose to 2 kilns-ha, with an average of 90.7 Mg ha^(−1) of extracted aboveground biomass. Charcoal production was responsible for the degradation of 55.5% of the mopane woodlands in the study area between 2013 and 2019. We estimated post-disturbance recovery times using an ecosystem model calibrated for the study area. The simulations showed that recovery times could require up to 150 years for current aboveground biomass extraction rates. The results of the remote sensing analysis and the simulations of the ecosystem model corroborate the unsustainability of the present patterns of charcoal production. The detailed characterization of the spatial and temporal patterns of charcoal production was combined with household survey information to quantify the impact of the urban energy demand of the Maputo urban area on forest carbon stocks. The analysis shows that Maputo charcoal demand was responsible for the annual degradation of up to 175.3 sq.km and that the contribution of the study area to this demand fluctuated between 75% and 33% over the study period. The extent, advance pace and distance from urban centers documented in this study support the idea that forest degradation from charcoal production cannot merely be considered a peri-urban process. The intensity of the aboveground biomass (AGB) removals and its contribution to forest carbon stocks changes is significant at the national and regional levels.

F Sedano↗
NASA NTRS2021

Impact of the Screen Configurations on the Estimated Terra MODIS SD Degradation

The Moderate Resolution Imaging Spectroradiometer (MODIS) instruments on-board the Aqua and Terra spacecraft have collected valuable Earth data for the last 19 and 21 years, respectively. MODIS is equipped with various on-orbit calibrators, including a solar diffuser (SD) and solar diffuser stability monitor (SDSM), that are used to monitor changes in the instrument’s gain over time. Nominally, SD calibrations alternate between two configurations: screen open and screen closed. Terra MODIS, however, experienced an anomaly in 2003, which has left the SD door and screen in a permanent open-closed configuration. This resulted in accelerated degradation of the SD on Terra MODIS due to the direct solar radiation exposure every orbit. It also led to an unexpected divergence between the calibration coefficients, m1, or the inverse of the gain, generated using SD data and those generated using lunar observations at the time of the 2003 anomaly. This paper examines the effect of the screen configuration on the Terra SD degradation by analyzing Terra SDSM data and comparing to Aqua. We generate “pseudo-open” Terra SDSM data by modeling the ratio of Aqua screen open and screen closed SDSM data and calculate the Terra SD degradation using this new screen open data. We then examine the effects on our m1 values calculated using this new pseudo-open SD degradation for Terra. Implementing this new degradation results in a smaller discrepancy between the lunar and SD m1 values after the door anomaly, indicating that there may be a systematic error in the SD degradation calculated with screen closed data.

MODIS↗
DOE OSTI2022

Results from an international interlaboratory study on light‐ and elevated temperature‐induced degradation in solar modules

Abstract This paper reports the results of an international interlaboratory comparison study on light‐ and elevated temperature‐induced degradation (LETID) on crystalline silicon photovoltaic (PV) modules. A large global network of PV module manufacturers and PV testing laboratories collaborated to design a protocol for LETID detection and screen a large and diverse set of prototype modules for LETID. Results across labs indicate the reproducibility of LETID testing is likely within ±1% of maximum power (P MP ). In intentionally engineered LETID‐sensitive modules, mean degradation after the prescribed detection stress is roughly 6% P MP . In other module types the LETID sensitivity is smaller, and in some we observe essentially negligible degradation attributable to LETID. In LETID‐sensitive modules, both open‐circuit voltage (V OC ) and short‐circuit current (I SC ) degrade by a roughly similar magnitude. We observe, as do previous studies, that LETID affects each cell in a module differently. An investigation of the potential mismatch losses caused by nonuniform LETID degradation found that mismatch loss is insignificant compared to the estimated loss of cell I SC , which drives loss of module I SC . Overall, this work has helped inform the creation of a forthcoming standard technical specification for LETID testing of PV modules, IEC TS 63342 ED1, and should aid in the interpretation of results from that and other LETID tests.

14 SOLAR ENERGY↗
DOE OSTI2023

Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena

Understanding the impact of climate stressors on photovoltaic (PV) backsheet degradation in real-use conditions is critical to improve the accelerated testing exposures, extend the backsheet lifetime, and increase the confidence in PV reliability. Here, in this work, a total of 33 PV module backsheets were retrieved from six climatic zones worldwide with 2 - 28 years of exposure. These modules included five types of backsheet air-side materials (or outer layer): poly(vinylidene fluoride) (PVDF), poly(tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride) (THV), poly(vinyl fluoride) (PVF), poly(ethylene terephthalate) (PET), and polyamide (PA). Attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR) was used to identify air-side materials. The degradation induced color change, gloss loss, and chemical material changes analyzed using optical microscopy, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), colorimetry (yellowness index (YI)), and gloss measurements. PVDF, THV, and PVF air-side layer backsheets, in particular PVF, had minimal degradation in the air-side layer appearance and chemical structures after exposure in different climatic zones. The PET air-side backsheets exhibited obvious color increase (22.55 YI units after about 9 years exposure) and the PA/PA/PA backsheets showed large gloss loss (up to 76.4 %) relative to the unexposed backsheets. Severe cracks between cells that penetrated through the entire thickness of backsheets are observed on PA/PA/PA backsheets after 4-6 years of exposure in 6 climatic zones. The current indoor exposure standards were not sufficient to identify this degradation type. However, fluoropolymer based PV backsheets showed lower levels of degradation predictors and increased climatic resistance. Specific samples (PVF) showed little change from baseline after 28 years of outdoor exposure.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2024

Pool Boiling Reliability Tests and Degradation Mechanisms of Microporous Copper Inverse Opal (CuIOs) Structures

The rising power density in electronic systems requires thermal management solutions that are both high-performing and reliable. Porous materials such as Copper Inverse Opal (CuIOs) have unique structural features, including high permeability and high thermal conductivity, to enhance pool boiling performance. However, there is little understanding of the degradation mechanism of such porous materials under pool boiling conditions. In this study, samples of 10 ..mu..m thick CuIOs with 4.8 ..mu..m diameter, covering silicon substrate of area 11 mm x 11 mm, with various heated areas ranging from 2.5 mm x 2.5 mm to 10 mm x 10 mm, were tested in 100 degrees C deionized water at a constant heat flux of 110 Wcm -2 for 3-to-7 days. The combined effect of erosion and corrosion caused structural degradation of the CuIOs. The directly heated area had the most severe degradation while the edge of the heater and the unheated area showed progressively less degradation, maintaining some CuIOs structure even after the 7-day reliability test. Among all the tested samples with various heater sizes, the 2.5 mm x 2.5 mm heater sample - in which the heater size was designed to be comparable to the water bubble characteristic length - had the largest critical heat flux (CHF) up to 300 Wcm -2 with a superheat ~ 13 degrees C. Additionally, CuIOs with a smaller heated area performed better in terms of reliability. This study offers preliminary insights into CuIOs degradation mechanisms, contributing to the development of more robust thermal management solutions. We expect that electroless plating of CuIOs with gold (Au), nickel (Ni), and atomic layer deposition (ALD) aluminum oxide (Al 2 O 3 ) in combination with appropriate application-specific coolants will further improve the reliability and lifetime of the CuIOs.

boiling-induced degradation↗
DOE OSTI2025

Mitigation of Boiling-Induced Thermal Degradation Using Microporous Nickel Inverse Opals Structures

Engineered microporous structures have received much attention in high-heat-flux electronics cooling due to their high thermal conductivity and permeability, and large surface area for heat transfer, but are susceptible to boiling-induced thermal degradation. Here, this study investigates the efficacy of nickel inverse opals (NiIOs) in mitigating structural degradation caused by corrosion-assisted erosion during pool boiling with water as the working fluid. First, we compared the reliability of NiIOs to copper inverse opals (CuIOs) for a 3-day pool boiling test at constant heat flux. The NiIOs demonstrated superior resistance to thermal degradation due to their inherent corrosion resistance and mechanical strength. Subsequently, we conducted a more controlled experiment to show the effect of heat flux on the degradation of the NiIOs while excluding the effect of temperature variations. Pool boiling tests of 20-μm-thickness NiIOs covering an area of ∼11 × 11 mm 2 with a 2.5 × 2.5 mm 2 heater at the center were conducted at heat flux levels of 20%, 40%, and 60% of the critical heat flux (CHF) for 3 days. The NiIOs subjected to heat flux levels of 20% and 40% CHF showed minimal degradation, while the sample subjected to 60% CHF showed erosion on the top surface due to higher bubble formation and departure rate. These results show the potential of NiIOs as a promising solution for long-term thermal management in high-power electronic devices, although design considerations for maximum allowable heat flux are necessary for reliable operation.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Statistical analysis and degradation pathway modeling of photovoltaic minimodules with varied packaging strategies

Degradation pathway models constructed using network structural equation modeling (netSEM) are used to study degradation modes and pathways active in photovoltaic (PV) system variants in exposure conditions of high humidity and temperature. This data-driven modeling technique enables the exploration of simultaneous pairwise and multiple regression relationships between variables in which several degradation modes are active in specific variants and exposure conditions. Durable and degrading variants are identified from the netSEM degradation mechanisms and pathways, along with potential ways to mitigate these pathways. A combination of domain knowledge and netSEM modeling shows that corrosion is the primary cause of the power loss in these glass/backsheet PV minimodules. We show successful implementation of netSEM to elucidate the relationships between variables in PV systems and predict a specific service lifetime. The results from pairwise relationships and multiple regression show consistency. This work presents a greater opportunity to be expanded to other materials systems.

electrical measurements↗
DOE OSTI2024

Pool Boiling Reliability Tests and Degradation Mechanisms of Microporous Copper Inverse Opal (CuIOs) Structures: Preprint

The rising power density in electronic systems requires thermal management solutions that are both high-performing and reliable. Porous materials such as Copper Inverse Opals (CuIOs) have unique structural features, including high permeability and high thermal conductivity, to enhance pool boiling performance. However, there is little understanding of the degradation mechanism of such porous materials under pool boiling conditions. In this study, samples of 10-micrometer-thick CuIOs with 4.8-micrometer diameter, covering silicon substrate of area 11-mm by 11-mm, with various heated areas ranging from 2.5-mm by 2.5-mm to 10-mm by 10-mm, were tested in 100 degrees C deionized water at a constant heat flux of 110 watts per square cm for 3-7 days. The combined effect of erosion and corrosion caused structural degradation of the CuIOs. The directly heated area had the most severe degradation while the edge of the heater and the unheated area showed progressively less degradation, maintaining some CuIOs structure even after the 7-day reliability test. Among all the tested samples with various heater sizes, the 2.5-mm by 2.5-mm heater sample - in which the heater size was designed to be comparable to the water bubble characteristic length - had the largest critical heat flux (CHF) up to 300 watts per square cm with a superheat of approximately 13 degrees C. Additionally, CuIOs with a smaller heated area performed better in terms of reliability. This study offers preliminary insights into CuIOs degradation mechanisms, contributing to the development of more robust thermal management solutions. We expect that electroless plating of CuIOs with gold (Au), nickel (Ni), and atomic layer deposition of aluminum oxide in combination with appropriate application-specific coolants will further improve the reliability and lifetime of the CuIOs.

boiling-induced degradation↗
DOE OSTI2020

Mapping of Heterogeneous Catalyst Degradation in Polymer Electrolyte Fuel Cells

Pt catalysts in polymer electrolyte fuel cells degrade heterogeneously as the catalyst particles are exposed to local variations throughout the catalyst layer during operation. State-of-the-art analytical techniques for studying degradation of Pt catalysts do not possess fine spatial resolution to elucidate such non-uniform degradation behavior at a large electrode level. A new methodology is developed to spatially resolve and quantify the heterogeneous Pt catalyst degradation over a large area (several cm ) of aged MEAs based on synchrotron X-ray microdiffraction. PEFC single cells are aged using voltage cycling as an accelerated stress test and the degradation heterogeneity at a micrometer length scale is visualized by mapping Pt catalyst particle size after voltage cycling. It is demonstrated in detail that the Pt catalyst particle size growth is non-uniform and follows the flow field geometry. The Pt particle size growth is greater in the area under the flow field land, while it is minimal in the area under the flow field channel. Additional non-uniformity is observed with the Pt particle size increasing more rapidly at the air outlet area than the Pt particle size at the inlet area.

36 MATERIALS SCIENCE↗