Dynamic modeling of a single-stage downward firing, entrained flow gasifier
The gasifier is the heart of the integrated gasification combined cycle (IGCC), a technology that has emerged as an attractive alternative to conventional coal-fired power plant technology due to its higher efficiency and cleaner environmental performance especially with the option of CO{sub 2} capture and sequestration. Understanding the optimal performance of the gasifier is therefore paramount for the efficient operation of IGCC power plants. Numerous gasifier models of varying complexity have been developed to study the various aspects of gasifier performance. These range from simple one-dimensional (1D) process-type models to rigorous higher order 2-3D models based on computational fluid dynamics (CFD). Whereas high-fidelity CFD models can accurately predict most key aspects of gasifier performance, they are computationally expensive and typically take hours to days to execute on high-performance computers. Therefore, faster 1D partial differential equation (PDE)-based models are required for use in dynamic simulation studies, control system analysis, and training applications. A number of 1D gasifier models can be found in the literature, but most are steady-state models that have limited application in the practical operation of the gasifier. As a result, 1D PDE-based dynamic models are needed to further study and predict gasifier performance under a wide variety of process conditions and disturbances. In the current study, a 1D transient model of a single-stage downward-fired GE/Texaco-type entrained-flow gasifier has been developed. The model comprises mass, momentum and energy balances for the gas and solid phases. The model considers the initial gasification processes of water evaporation and coal devolatilization. In addition, the key heterogeneous and homogeneous chemical reactions have been modeled. The resulting time-dependent PDE model is solved using the well-known method of lines approach in Aspen Custom Modeler®, whereby the PDEs in the spatial domain are discretized and the resulting differential algebraic equations (DAEs) are then integrated over time using a dynamic integrator. The dynamic response results of the gasifier performance parameters to certain disturbances commonly encountered during practical operation are presented. These disturbances include ramp and step changes to input variables such as coal flow rate, oxygen-to-coal ratio and water-to-coal ratio among others. Comparison of model predictions to available dynamic data will also be discussed.