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A facility to evaluate the risk associated with the exposure of electrical and electronic equipment to airborne carbon/graphite fibers was constructed. A wide variety of instrumentation is described and illustrated.
Graphite fibers released from composites during burning or an explosion caused shorting of electrical and electronic equipment. Silicon carbide, silica, silicon nitride and boron nitride were coated on graphite fibers to increase their electrical resistances. Resistances as high as three orders of magnitude higher than uncoated fiber were attained without any significant degradation of the substrate fiber. An organo-silicone approach to produce coated fibers with high electrical resistance was also used. Celion 6000 graphite fibers were coated with an organo-silicone compound, followed by hydrolysis and pyrolysis of the coating to a silica-like material. The shear and flexural strengths of composites made from high electrically resistant fibers were considerably lower than the shear and flexural strengths of composites made from the lower electrically resistant fibers. The lower shear strengths of the composites indicated that the coatings on these fibers were weaker than the coating on the fibers which were pyrolyzed at higher temperature.
The risk associated with the accidental release of carbon/graphite fibers (CF) from fires on commercial transport aircraft incorporating composite materials was assessed. Data are developed to evaluate the potential for CF damage to electrical and electronic equipment, assess the cost risk, and evaluate the hazard to continued operation. The subjects covered include identification of susceptible equipments, determination of infiltration transfer functions, analysis of airport operations, calculation of probabilities of equipment failures, assessment of the cost risk, and evaluation of the hazard to continued operation. The results show the risks associated with CF contamination are negligible through 1993.
Metal-plated butyl rubber seal has been devised for enclosures of electronic equipment that must be maintained under dry, inert atmosphere. Seal prevents gas leakage over prolonged periods, while conductivity suppresses electromagnetic emissions from sealed equipment. Seal is formed by depositing aluminum or gold onto molded-in-place butyl rubber gasket and surrounding areas of flange.
Carbon and graphite fibers are known to be electrically conductive. The rapidly accelerating use of carbon fibers as the reinforcement in filamentary composite materials brought up the possibility of accidental release of carbon fibers from the burning of crashed commercial airliners with carbon composite parts. Such release could conceivably cause widespread damage to electrical and electronic equipment. The experimental and analytical results of a comprehensive investigation of the various elements necessary to assess the extent of such potential damage in terms of annual expected costs and maximum losses at low probabilities of occurrence are presented. A review of NASA materials research program to provide alternate or modified composite materials to overcome any electrical hazards from the use of carbon composites in aircraft structures is described.
Because carbon fibers are strong, stiff, and lightweight, they are attractive for use in composite structures. Because they also have high electrical conductivity, free carbon fibers settling on electrical conductors can cause malfunctions. If released from the composite by burning, the fibers may become a hazard to exposed electrical and electronic equipment. As part of a Federal study of the potential hazard associated with the use of carbon fibers, NASA assessed the public risk associated with crash fire accidents of civil aircraft. The NASA study projected a dramatic increase in the use of carbon composites in civil aircraft and developed technical data to support the risk assessment. Personal injury was found to be extremely unlikely. In 1993, the year chosen as a focus for the study, the expected annual cost of damage caused by released carbon fibers is only $1000. Even the worst-case carbon fiber incident simulated (costing $178,000 once in 34,000 years) was relatively low-cost compared with the usual air transport accident cost. On the basis of these observations, the NASA study concluded that exploitation of composites should continue, that additional protection of avionics is unnecessary, and that development of alternate materials specifically to overcome this problem is not justified.
The planned final assembly of the Galileo spacecraft propulsion system tubing, which involves welding in close proximity to sensitive electronics, raised significant concerns about the effects of electromagnetic coupling of weld energy on CMOS and other sensitive integrated circuits. A test program was established to assess the potential of an orbital arc welder and an RF-induction brazing machine to damage sensitive electronic equipment. Test parameters were varied to assess the effectiveness of typical transient suppression practices such as grounding, bonding, and shielding. A technique was developed to calibrate the hazard levels at the victim-circuit location; this technique is described along with the results and conclusions of the test program.
Metallic shield for plastic-body electric power connectors, with provision for attaching cable shielding, prevents lightning-induced overvoltages from damaging sensitive electronic equipment.
This manual defines the requirements and control methods necessary to control the effect of electrostatic discharges that damage or destroy electronic equipment components. Test procedures for measuring the effectiveness of the control are included.
Data compiled by the Institute of Environmental Sciences were used to establish guidelines for identifying defective, abnormal, or marginal parts as well as manufacturing defects. These data are augmented with other available sources of similar information in conjunction with NASA centers' data and presented in a form that may be useful to all NASA centers in planning and developing effective environmental stress screens. Information relative to thermal and vibration screens as the most effective methods for surfacing latent failures in electronic equipment at the component level is considered.
A simple double-slit system is described which allows a synchrotron beam to be collimated onto a small sample (approximately 150-micron diameter) in a diamond-anvil cell using remote control. The apparatus can be constructed easily and inexpensively, and allows the shutter positions to be monitored accurately using readily available electronic equipment. A desirable feature of the collimator is the relatively small time needed for adjustment.
Proposed liquid-sodium/sulfur electrochemical cell recharged by heat, rather than electric generator. Concept suitable for energy storage for utilites, mobile electronic equipment, and solar thermoelectric power systems. Sodium ions driven across membrane with aid of temperature differential.
Instrument checks trace amounts accurately. Moisture in hermeticallysealed electronic equipment measured by instrument designed for field use. Instrument also measures pressure, volume, and contaminants of gas in sealed enclosure. Plumbing for instrument uses vacuum-tight valves so any portion of instrument cleansed by opening certain valves to vacuum source. To ensure accuracy, manifolds are of minimal volume, each comprising only volume within cross-shaped tubing fittings.
Experiments show feasiblity of making lightweight, electrically conductive fibers from graphite intercalation compounds. Fibers thermally stable in air up to 100 degrees C. These materials used as ingredients in composite enclosures for electronic equipment, especially where such equipment must be both light in weight and electrically conductive for electrostatic drainage or radio-frequency suppression.
Method for creating low-resistance groundpath from electronic equipment to aluminum supporting structure requires no drilling or other penetration of structure. Method does not require costly silver-filled adhesive used previously. Ground connection is light weight, requires few parts, and not subject to galvanic corrosion. Placed at any convenient location on structure so interference with adjacent parts avoided.
An overview of space power management and distribution (PMAD) is provided which encompasses historical and current technology trends. The PMAD components discussed include power source control, energy storage control, and load power processing electronic equipment. The status of distribution equipment comprised of rotary joints and power switchgear is evaluated based on power level trends in the public, military, and commercial sectors. Component level technology thrusts, as driven by perceived system level trends, are compared to technology status of piece-parts such as power semiconductors, capacitors, and magnetics to determine critical barriers.
NASA planning activities in the area of commercial development of space resources are reviewed. Examples of specific types of commercial space ventures are given, according to three different categories: new commercial high-technology ventures; new commercial application of existing space technology, and commercial ventures resulting from the transfer of existing space programs to the private sector. Basic objectives for reducing technical, financial and institutional risks for commercial space operations are considered. Attention is given to the cooperative working environment encouraged by Joint Endeavor Agreements (JEAs) and Technical Exchange Agreements (TEAs) between industrial organizations in the development of space systems. Benefits of the commercial development of space resources include the production of purer pharmaceuticals for the treatment of cancers, kidney diseases, and diabetes; and the development of ultra-pure semiconductor crystals for use in next generation electronic equipment.
Lightning strikes to aerospace vehicles occur mainly in or near clouds. As the Galileo entry probe will pass most of its operational life in the clouds of Jupiter, which is known to have lightning activity, the present study is concerned with the risk of a lightning strike to the probe. A strike to the probe could cause physical damage to the structure and/or damage to the electronic equipment aboard the probe. It is thought to be possible, for instance, that the instrument failures which occurred on all four Pioneer Venus entry probes at an altitude of 12 km were due to an external electric discharge. The probability of a lightning strike to the Galileo probe is evaluated. It is found that the estimate of a strike to the probe is only 0.001, which is about the same as the expected failure rate due to other design factors. In the case of entry probes to cloud-covered planets, a consideration of measures for protecting the vehicle and its payload from lightning appears to be appropriate.